A casting mold for wind power components

Abstract

This utility model discloses a casting mold for wind power components, belonging to the field of casting mold technology. It includes: an upper mold plate and a lower mold plate; a movable mold plate disposed at the bottom of the upper mold plate; a fixed mold plate disposed at the top of the lower mold plate; and the movable mold plate disposed above the fixed mold plate. This utility model, through multiple electric push rods disposed at the bottom of the material storage ring, enables flexible adjustment of the nozzle angle, allowing each nozzle to adjust its spray direction according to the complex curved surface of the mold cavity, effectively covering dead-angle areas. Combined with the external toothed ring on the outer side of the material storage ring and the drive wheel at the output end of the drive motor, it can drive the entire spraying assembly to rotate at a uniform speed. This synergistic effect of rotation and angle adjustment not only expands the coverage area of ​​the nozzles but also improves the uniformity of the release agent through multi-dimensional spraying, avoiding local accumulation or omissions. The uniform release agent coating significantly reduces the risk of sticking to the mold, ensuring smooth demolding of wind power components after casting, greatly improving the practicality and production efficiency of the mold.

Description

Technical Field

[0001] This utility model belongs to the field of casting mold technology, specifically relating to a casting mold for wind power components. Background Technology

[0002] Wind turbine component casting molds are indispensable key tools in the manufacturing process of wind turbine generators, specifically designed to precisely shape the complex forms of various critical components. These molds, through the pouring of diverse materials such as concrete, composite materials, or metal alloys within a sealed mold cavity, undergo molding and curing processes to ultimately form parts that meet design requirements. Their core function lies not only in accurately replicating the three-dimensional shape of the parts but also in rigorously ensuring dimensional accuracy, structural strength, and surface quality. Dimensional accuracy directly affects the fit between parts and the stability of the entire turbine's operation; structural strength determines whether parts can withstand long-term loads under extreme climatic conditions; and superior surface quality helps reduce wind resistance, improve weather resistance, and extend the service life of parts. These performance indicators collectively ensure that wind power equipment can operate continuously, stably, and efficiently in complex and ever-changing natural environments, meeting the stringent requirements of the wind power industry for high reliability and low maintenance costs.

[0003] In the use of existing wind turbine component casting molds, a release agent is usually applied to the inner wall of the mold to facilitate demolding of the molded parts. However, the application of the release agent for existing casting molds is still mainly done manually. Since manual operation makes it difficult to ensure the absolute uniformity of the application force, angle and coverage, the release agent often exhibits uneven distribution. In some areas, the coating may be too thin to form an effective isolation layer, or local residue may occur due to accumulation, which can directly cause sticking problems, resulting in surface defects or even structural damage to the molded parts, significantly reducing the product yield. Therefore, the practicality of using wind turbine component casting molds is somewhat lacking. Utility Model Content

[0004] This invention proposes a casting mold for wind power components to solve the problem of uneven application of release agent in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a casting mold for wind power components, comprising:

[0006] Upper template and lower template;

[0007] A movable template is provided at the bottom end of the upper template. A fixed template is provided at the upper end of the lower template. The movable template is located at the upper end of the fixed template. A punch is provided at the bottom end of the movable template. A cavity adapted to the punch is opened at the upper end of the fixed template.

[0008] A pouring channel is provided inside the upper template. The bottom end of the pouring channel passes through the moving template and the punch in sequence. An annular groove is provided at the bottom end of the moving template, and the annular groove is located outside the punch.

[0009] A storage ring is set in an annular groove. The bottom end of the storage ring is provided with multiple fixing plates. The bottom ends of the multiple fixing plates are rotatably connected to mounting plates. The upper side of the multiple mounting plates is provided with a nozzle.

[0010] In a preferred embodiment, the upper end of the lower template is provided with multiple hydraulic cylinders, and the output ends of the multiple hydraulic cylinders are all located at the bottom end of the upper template.

[0011] In a preferred embodiment, the bottom end of the storage ring is provided with multiple conveying hoses, which are respectively connected to multiple nozzles, and an annular cavity is opened at the upper end of the fixed template located at the bottom end of the annular groove.

[0012] To increase the spray range of the multiple nozzles, the bottom end of the storage ring is rotatably connected to multiple electric push rods, and the output ends of the multiple electric push rods are rotatably connected to the upper end of multiple mounting plates.

[0013] In a preferred embodiment, the annular groove sidewall is provided with a snap-fit ​​groove, and the outer side of the storage ring is provided with an external toothed ring adapted to the snap-fit ​​groove. The external toothed ring is located in the snap-fit ​​groove and is slidably connected to the snap-fit ​​groove sidewall.

[0014] In a preferred embodiment, a drive groove is provided on one side of the moving template, a drive motor is provided in the drive groove, and a drive wheel adapted to the external gear ring is provided at the output end of the drive motor. One end of the external gear ring extends into the drive groove and meshes with the drive wheel.

[0015] In a preferred embodiment, the annular groove has an installation groove, which is arranged in an annular shape. A matching feeding ring is fixedly installed in the installation groove. The bottom end of the feeding ring extends into the storage ring and is slidably connected to the inner wall of the storage ring. Feed pipes are provided on both sides of the moving template, and one end of each of the two feed pipes is connected to the upper two sides of the feeding ring.

[0016] To facilitate the removal of the wind power components formed in the casting mold, a positioning groove is further provided through the bottom end of the cavity, and a matching ejector plate is provided in the positioning groove. A cylinder is provided at the upper end of the lower mold plate, and the output end of the cylinder extends into the positioning groove and is located at the bottom end of the ejector plate. An inclined drainage groove is provided through the side wall of the positioning groove located at the bottom end of the ejector plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model, through multiple electric push rods set at the bottom of the material storage ring, enables flexible adjustment of the nozzle angle, allowing each nozzle to adjust its spray direction according to the complex curved surface of the mold cavity, effectively covering dead-angle areas. Combined with the outer toothed ring on the outer side of the material storage ring and the drive wheel at the output end of the drive motor, the entire spraying assembly can be rotated at a uniform speed. This synergistic effect of rotation and angle adjustment not only expands the coverage area of ​​the nozzles but also improves the uniformity of the release agent through multi-dimensional spraying, avoiding local accumulation or omissions. The uniform release agent coating significantly reduces the risk of mold sticking, ensuring smooth demolding of wind power components after casting, greatly improving the practicality and production efficiency of the mold.

[0019] 2. This utility model, through the ejector plate and drainage groove set in the positioning groove, allows the ejector plate to move precisely upward along the positioning groove when the cylinder is started. Its surface fully fits the bottom of the wind power part, and the molded part is smoothly ejected by uniform force, effectively avoiding surface scratches or structural damage caused by manual prying, and greatly improving demolding efficiency and product integrity. At the same time, the drainage groove on one side of the positioning groove can quickly guide the residual cooling water or cleaning fluid in the cavity when the ejector plate moves downward, preventing moisture accumulation that may cause corrosion of parts or a decrease in concrete strength, so that the mold can maintain efficient and stable production results. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main appearance of the structure of this utility model;

[0021] Figure 2 This is a schematic front cross-sectional view of the structure of this utility model;

[0022] Figure 3 This is a partial external view of the structure of this utility model;

[0023] Figure 4 for Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0024] In the diagram: 1. Upper template; 2. Lower template; 3. Moving template; 4. Fixed template; 5. Punch; 6. Casting channel; 7. Storage ring; 8. Fixing plate; 9. Mounting plate; 10. Nozzle; 11. Hydraulic cylinder; 12. Material conveying hose; 13. Electric push rod; 14. External toothed ring; 15. Drive motor; 16. Drive wheel; 17. Feeding ring; 18. Feed pipe; 19. Ejector plate; 20. Cylinder; 21. Drainage trough. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1:

[0027] Please see Figure 1-4 This utility model provides a casting mold for wind power components, comprising:

[0028] Upper template 1 and lower template 2;

[0029] The movable template 3 is located at the bottom of the upper template 1, and the fixed template 4 is located at the top of the lower template 2. The movable template 3 is located at the top of the fixed template 4, and the bottom of the movable template 3 is provided with a punch 5. The upper end of the fixed template 4 is provided with a cavity that matches the punch 5.

[0030] The pouring channel 6 is set inside the upper template 1. The bottom end of the pouring channel 6 passes through the moving template 3 and the punch 5 in sequence. The bottom end of the moving template 3 is provided with an annular groove, which is located outside the punch 5.

[0031] The material storage ring 7 is set in the annular groove. The bottom end of the material storage ring 7 is provided with multiple fixing plates 8. The bottom end of each fixing plate 8 is rotatably connected to an mounting plate 9. Each mounting plate 9 is provided with a nozzle 10 on one side of its upper end.

[0032] Specifically, such as Figure 1 and Figure 2 As shown, the upper end of the lower template 2 is equipped with multiple hydraulic cylinders 11. The hydraulic cylinders 11 are existing technology and will not be described in detail here. The output ends of the multiple hydraulic cylinders 11 are all located at the bottom end of the upper template 1. The multiple hydraulic cylinders 11 can drive the upper template 1 and the moving template 3 to move up and down. This can not only open or close the cavity, but also drive the material storage ring 7 and multiple nozzles 10 to move up and down, adjust their height, and increase the spraying range that the multiple nozzles 10 can spray.

[0033] Specifically, such as Figure 3 As shown, the bottom end of the storage ring 7 is provided with multiple material conveying hoses 12, which are connected to multiple nozzles 10 respectively. The multiple material conveying hoses 12 can deliver the release agent in the storage ring 7 to the multiple nozzles 10 when the nozzles 10 are at different angles. The fixed template 4 located at the bottom end of the annular groove has an annular cavity at its upper end, which can prevent the storage ring 7 and the multiple nozzles 10 from affecting the mold closing of the casting mold.

[0034] Specifically, such as Figure 3 As shown, multiple electric push rods 13 are rotatably connected to the bottom end of the storage ring 7. The electric push rods 13 are existing technology and will not be described in detail here. The output ends of the multiple electric push rods 13 are rotatably connected to the upper ends of multiple mounting plates 9 respectively.

[0035] Its design allows multiple electric push rods 13 to rotate multiple mounting plates 9 upon activation, thereby flexibly adjusting the angles of multiple spray nozzles 10. This enables them to adjust the spraying direction according to the complex curved surface of the mold cavity, effectively covering dead-angle areas, ensuring comprehensive application of the release agent, and preventing sticking to the mold.

[0036] Specifically, such as Figure 2 , Figure 3 and Figure 4 As shown, the annular groove sidewall is provided with a snap-fit ​​groove, and the storage ring 7 is provided with an external toothed ring 14 that is adapted to the snap-fit ​​groove on the outside. The external toothed ring 14 is located in the snap-fit ​​groove and is slidably connected to the sidewall of the snap-fit ​​groove. Through the external toothed ring 14 located in the snap-fit ​​groove, its position can be limited without affecting the rotation of the storage ring 7.

[0037] Specifically, such as Figure 2 and Figure 4 As shown, a drive groove is provided on one side of the moving template 3, and a drive motor 15 is provided in the drive groove. The drive motor 15 is existing technology and will not be described in detail here. The output end of the drive motor 15 is provided with a drive wheel 16 that is adapted to the external gear ring 14. One end of the external gear ring 14 extends into the drive groove and meshes with the drive wheel 16. When the drive motor 15 is started, its output end will drive the drive wheel 16 to rotate, and the drive wheel 16 will drive the external gear ring 14 to rotate, thereby driving the material storage ring 7 and multiple nozzles 10 to rotate, so that the multiple nozzles 10 can evenly spray the demolding agent into the cavity, ensuring the smooth demolding of wind power parts.

[0038] Specifically, such as Figure 2 and Figure 4 As shown, the annular groove has an installation groove, which is arranged in a ring shape. A matching feeding ring 17 is fixed in the installation groove. The bottom end of the feeding ring 17 extends into the storage ring 7 and is slidably connected to the inner wall of the storage ring 7. Both sides of the moving template 3 are provided with feeding pipes 18. One end of each feeding pipe 18 is connected to the upper two sides of the feeding ring 17. The feeding ring 17 and the two feeding pipes 18 located in the storage ring 7 can add release agent or water into the storage ring 7 without affecting the rotation of the storage ring 7.

[0039] See Figure 1-4When using casting molds to mold wind turbine components, a release agent needs to be sprayed onto the inner wall of the mold cavity to ensure smooth removal of the molded components. First, the release agent is added to the feeding ring 17 through the feed pipe 18, and then enters the storage ring 7 through the feeding ring 17. Once in the storage ring 7, the release agent flows through multiple conveying hoses 12 into multiple nozzles 10, and is sprayed onto the inner wall of the mold cavity through the nozzles 10. When adjusting the spray range of the multiple nozzles 10, multiple electric push rods 13 need to be activated. The output ends of multiple electric push rods 13 will drive multiple mounting plates 9 to rotate, and the multiple mounting plates 9 will drive multiple nozzles 10 to rotate. The angle of multiple nozzles 10 can be flexibly adjusted. Then, the drive motor 15 is started, and the output end of the drive motor 15 will drive the drive wheel 16 to rotate. The drive wheel 16 will drive the outer toothed ring 14 and the material storage ring 7 to rotate, thereby driving the multiple nozzles 10 to rotate. This further improves the spray range and uniformity of the multiple nozzles 10, significantly reduces the risk of sticking to the mold, and ensures that the wind power parts can be successfully demolded after casting.

[0040] Example 2:

[0041] Please see Figure 1-4 This utility model provides a casting mold for wind power components, comprising:

[0042] Upper template 1 and lower template 2;

[0043] The movable template 3 is located at the bottom of the upper template 1, and the fixed template 4 is located at the top of the lower template 2. The movable template 3 is located at the top of the fixed template 4, and the bottom of the movable template 3 is provided with a punch 5. The upper end of the fixed template 4 is provided with a cavity that matches the punch 5.

[0044] The pouring channel 6 is set inside the upper template 1. The bottom end of the pouring channel 6 passes through the moving template 3 and the punch 5 in sequence. The bottom end of the moving template 3 is provided with an annular groove, which is located outside the punch 5.

[0045] The material storage ring 7 is set in the annular groove. The bottom end of the material storage ring 7 is provided with multiple fixing plates 8. The bottom end of each fixing plate 8 is rotatably connected to an mounting plate 9. Each mounting plate 9 is provided with a nozzle 10 on one side of its upper end.

[0046] Specifically, such as Figure 2 As shown, a positioning groove is provided through the bottom of the cavity, and a matching ejector plate 19 is provided in the positioning groove. A cylinder 20 is provided at the upper end of the lower template 2. The cylinder 20 is existing technology and will not be described in detail here. The output end of the cylinder 20 extends into the positioning groove and is located at the bottom of the ejector plate 19. An inclined drainage groove 21 is provided through the side wall of the positioning groove at the bottom of the ejector plate 19.

[0047] With its design, when the cylinder 20 is started, it will drive the ejector plate 19 to move up and down. When the ejector plate 19 moves upward, it will eject the molded wind power parts in the cavity, which will further improve the demolding efficiency of the wind power parts. When the ejector plate 19 moves downward, it will allow excess mold release agent or moisture in the cavity to enter the positioning groove and be discharged through the drainage groove 21.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wind power part casting mold, characterized in that, include: Upper template (1) and lower template (2); A movable template (3) is set at the bottom of the upper template (1). A fixed template (4) is provided at the upper end of the lower template (2). The movable template (3) is located at the upper end of the fixed template (4). A punch (5) is provided at the bottom end of the movable template (3). A cavity that matches the punch (5) is opened at the upper end of the fixed template (4). The pouring channel (6) is set inside the upper template (1). The bottom end of the pouring channel (6) passes through the moving template (3) and the punch (5) in sequence. The bottom end of the moving template (3) is provided with an annular groove, which is located outside the punch (5). The storage ring (7) is set in the annular groove. The bottom end of the storage ring (7) is provided with multiple fixing plates (8). The bottom ends of the multiple fixing plates (8) are rotatably connected with mounting plates (9). The upper side of the multiple mounting plates (9) is provided with nozzles (10).

2. A wind power part casting mold according to claim 1, characterized in that: The upper end of the lower template (2) is provided with multiple hydraulic cylinders (11), and the output ends of the multiple hydraulic cylinders (11) are all located at the bottom end of the upper template (1).

3. The wind power part casting mold according to claim 1, characterized in that: The bottom end of the storage ring (7) is provided with multiple conveying hoses (12), and the multiple conveying hoses (12) are respectively connected to multiple nozzles (10). The upper end of the fixed template (4) located at the bottom of the annular groove is provided with an annular cavity.

4. The wind power part casting mold of claim 1, wherein: The bottom end of the storage ring (7) is rotatably connected to multiple electric push rods (13), and the output ends of the multiple electric push rods (13) are rotatably connected to the upper ends of multiple mounting plates (9).

5. The wind power part casting mold of claim 1, wherein: The annular groove has a snap-fit ​​groove on its side wall, and the storage ring (7) has an external toothed ring (14) that is adapted to the snap-fit ​​groove on its outer side. The external toothed ring (14) is located in the snap-fit ​​groove and is slidably connected to the side wall of the snap-fit ​​groove.

6. A wind power part casting mold according to claim 5, characterized in that: The moving template (3) has a drive groove on one side, and a drive motor (15) is provided in the drive groove. The output end of the drive motor (15) is provided with a drive wheel (16) that is compatible with the external gear ring (14). One end of the external gear ring (14) extends into the drive groove and meshes with the drive wheel (16).

7. The wind power part casting mold of claim 1, wherein: The annular groove is provided with an installation groove, which is arranged in an annular shape. A matching feeding ring (17) is fixedly provided in the installation groove. The bottom end of the feeding ring (17) extends into the storage ring (7) and is slidably connected to the inner wall of the storage ring (7). Both sides of the moving template (3) are provided with feeding pipes (18), and one end of the two feeding pipes (18) is respectively connected to the upper two sides of the feeding ring (17).

8. The wind power part casting mold of claim 1, wherein: The bottom end of the cavity is provided with a positioning groove, and a matching ejector plate (19) is provided in the positioning groove. The upper end of the lower template (2) is provided with a cylinder (20). The output end of the cylinder (20) extends into the positioning groove and is located at the bottom end of the ejector plate (19). An inclined drainage groove (21) is provided through the side wall of the positioning groove at the bottom end of the ejector plate (19).

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