A cylinder-controlled waste product cleaning device

Abstract

This utility model relates to a cylinder-controlled waste product cleaning device, comprising a frame, a transverse moving device mounted on the top of the frame, a traveling frame movably mounted on the transverse moving device, a cylinder mounted on the traveling frame, a lifting frame mounted on the piston end of the cylinder, a scraper provided at the bottom of the lifting frame, and a buffer platform mounted in the middle of the frame. This cylinder-controlled waste product cleaning device can accurately sweep identified failed-forming wet blocks to a designated workstation through cylinder control. It is easy to operate, saves labor, improves production efficiency, and is safe and reliable.

Description

Technical Field

[0001] This utility model specifically relates to a cylinder-controlled device for cleaning waste products. Background Technology

[0002] Currently, during the production process of block molding machines, wet blocks that fail to form occasionally occur due to various reasons (such as inaccurate raw material ratios, mold malfunctions, machine vibrations, etc.). These wet blocks are currently piled up haphazardly on the production line, which on the one hand affects the normal operation of the block molding machine and reduces production efficiency; on the other hand, if these waste products are not cleaned up in a timely manner, they may potentially affect the quality of subsequent qualified products, for example, they may scratch the surface of qualified blocks or mix with qualified products, causing quality hazards.

[0003] Existing methods mostly rely on manual cleaning, which presents several problems. First, it's labor-intensive, requiring workers to frequently pick up and collect waste blocks on the production line. Second, cleaning efficiency is low, struggling to keep pace with the block forming machine's production speed. Third, during manual cleaning, workers may come into contact with moving parts on the block forming machine, posing safety hazards. While some companies have simple cleaning devices, their structures are rudimentary and unsuitable for cleaning wet blocks. For example, they cannot accurately sweep waste blocks into the collection device, and they cannot promptly prompt for replacement of the collection container after a certain amount of waste blocks has been collected. Utility Model Content

[0004] In view of the shortcomings of the prior art, the technical problem to be solved by this utility model is to provide a cylinder-controlled waste product cleaning device.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a cylinder-controlled waste product cleaning device, including a frame, a transverse moving device installed on the top of the frame, a walking frame movably installed on the transverse moving device, a cylinder installed on the walking frame, a lifting frame installed on the piston end of the cylinder, a scraper provided at the bottom of the lifting frame, and a buffer platform installed in the middle of the frame.

[0006] Preferably, the traversing device includes a traversing bracket, a traversing motor, a traversing chain, and a chain tensioning mechanism. The traversing bracket is installed on the top of the frame, the traversing motor is installed on the traversing bracket, a drive wheel driven by the traversing motor is installed at one end of the traversing bracket, a driven wheel is installed at the other end of the traversing bracket, the traversing chain is sleeved between the drive wheel and the driven wheel, and the chain tensioning mechanism is installed in the middle of the traversing bracket.

[0007] Preferably, the chain tensioning mechanism includes a tensioning frame mounted on a transverse support, and two transition wheels are rotatably mounted on the tensioning frame, with an adjustable tensioning wheel mounted above the space between the two transition wheels.

[0008] Preferably, a rotating shaft is inserted through the middle of the tensioning wheel, and the two ends of the rotating shaft are respectively installed on both sides of a tensioning seat. The two sides of the tensioning seat are slidably connected to the tensioning frame.

[0009] Preferably, the tensioning frame has a through hole, and the two sides of the tensioning seat form support plates that pass through the through hole. The two ends of the rotating shaft are mounted on the support plates, and a tensioning bolt is inserted through the top of the tensioning seat. The bottom of the tensioning bolt abuts against the top of the tensioning frame.

[0010] Preferably, guide rail frames are installed on both sides of the walking frame, guide rails are provided on the guide rail frames, and guide wheels corresponding to the guide rails are provided on both sides of the lifting frame.

[0011] Preferably, a rack is installed on one end face of the lifting frame, two bearing components are installed on the guide rail frame, a rotating shaft is provided between the two bearing components, and a gear corresponding to the rack is installed on the rotating shaft.

[0012] Preferably, two baffles are symmetrically installed on the frame.

[0013] Compared with the prior art, the present invention has the following advantages: the cylinder-controlled waste product cleaning device can accurately sweep the wet blocks identified as molding failures to the designated work station through cylinder control. It is easy to operate, saves labor, improves production efficiency, and is safe and reliable. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0015] Figure 2 This is a partial structural schematic diagram of an embodiment of the present utility model.

[0016] Figure 3 This is a schematic diagram of the chain tensioning mechanism according to an embodiment of the present invention.

[0017] The markings in the diagram are: 1. Frame; 2. Walking frame; 3. Cylinder; 4. Lifting frame; 5. Buffer platform; 6. Lateral support; 7. Lateral motor; 8. Lateral chain; 9. Tensioning frame; 10. Transition wheel; 11. Tensioning wheel; 12. Tensioning seat; 13. Support plate; 14. Tensioning bolt; 15. Guide rail frame; 16. Rack; 17. Rotating shaft; 18. Baffle. Detailed Implementation

[0018] To make the above-mentioned features and advantages of this utility model more apparent and understandable, specific embodiments are described below in conjunction with the accompanying drawings for detailed explanation.

[0019] like Figures 1-3 As shown, a cylinder-controlled waste product cleaning device includes a frame 1, a transverse moving device is installed on the top of the frame 1, a traveling frame 2 is movably installed on the transverse moving device, a cylinder 3 is installed on the traveling frame 2, a lifting frame 4 is installed on the piston end of the cylinder 3, a scraper is provided at the bottom of the lifting frame 4, and a buffer platform 5 is installed in the middle of the frame 1.

[0020] The buffer platform 5 includes a buffer plate and four support frames. The four support frames are respectively installed on the four pillars of the frame 1. The buffer plate is installed on the four support frames. A weighing device is set between the support frames and the buffer plate to facilitate weighing the waste products on the buffer plate.

[0021] Three workstations are set below the frame 1: a waste brick workstation, a buffer workstation, and a trolley workstation. Two baffles 18 are symmetrically installed on the frame 1 at the trolley workstation. During operation, the frame is erected on the conveyor line of wet block products. The waste brick workstation is located directly above the conveyor line. When waste products are detected on the conveyor line, the lateral movement device controls the traveling frame 2 to move to the waste brick workstation. Then, the cylinder 3 controls the lifting frame 4 to descend. Then, the lateral movement device controls the traveling frame 2 to move, thereby sweeping the waste products to the buffer workstation. The buffer platform 5 at the buffer workstation is used to temporarily store the waste products. When a certain storage amount is reached, the transport trolley arrives at the trolley workstation and the scraper sweeps the waste products onto the transport trolley.

[0022] In this embodiment, the lateral movement device includes a lateral movement bracket 6, a lateral movement motor 7, a lateral movement chain 8, and a chain tensioning mechanism. The lateral movement bracket 6 is installed on the top of the frame 1. The lateral movement motor 7 is installed on the lateral movement bracket 6. One end of the lateral movement bracket 6 is equipped with a drive wheel driven by the lateral movement motor 7, and the other end of the lateral movement bracket 6 is equipped with a driven wheel. The lateral movement chain 8 is sleeved between the drive wheel and the driven wheel, and the chain tensioning mechanism is installed in the middle of the lateral movement bracket 6.

[0023] The chain tensioning mechanism can prevent the transverse chain 18 from becoming stretched and loose after working for a period of time, thus reducing slippage.

[0024] In this embodiment, the chain tensioning mechanism includes a tensioning frame 9, which is mounted on a transverse support 6. Two transition wheels 10 are rotatably mounted on the tensioning frame 9, and an adjustable tensioning wheel 11 is mounted above the two transition wheels 10. The transverse chain 6 passes through the transition wheels 10, the tensioning wheel 11, and the transition wheels 10 in sequence.

[0025] In this embodiment, a rotating shaft is inserted through the middle of the tensioning wheel 11, and the two ends of the rotating shaft are respectively installed on both sides of a tensioning seat 12. The two sides of the tensioning seat 12 are slidably connected to the tensioning frame 11.

[0026] In this embodiment, the tensioning frame 11 has through holes, and the two sides of the tensioning seat 12 form support plates 13 that pass through the through holes. The two ends of the rotating shaft are mounted on the support plates 13. A tensioning bolt 14 is inserted through the top of the tensioning seat 12, and the bottom of the tensioning bolt 14 abuts against the top of the tensioning frame.

[0027] The tension of the transverse chain 18 is adjusted by controlling the distance between the tensioning frame 11 and the tensioning seat 12 through the tensioning bolt 14.

[0028] The tensioning bolt 14 is locked by a nut located between the tensioning frame 11 and the tensioning seat 12.

[0029] In this embodiment, guide rail frames 15 are installed on both sides of the walking frame 2, and guide rails are provided on the guide rail frames 15. Guide wheels corresponding to the guide rails are provided on both sides of the lifting frame 4.

[0030] In this embodiment, a rack 16 is installed on one end face of the lifting frame 4, and two bearing components are installed on the guide rail frame 15. A rotating shaft 17 is provided between the two bearing components, and a gear corresponding to the rack 16 is installed on the rotating shaft 17. Through the multiple cooperation of the guide rail guide wheel assembly and the gear rack assembly, the lifting accuracy of the lifting frame is ensured.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes, and alterations made by those skilled in the art to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model shall be within the scope of the present utility model.

Claims

1. A cylinder controlled cleaning waste product device, characterized by: The device includes a frame, a transverse movement device mounted on the top of the frame, a traveling frame movably mounted on the transverse movement device, a cylinder mounted on the traveling frame, a lifting frame mounted on the piston end of the cylinder, a scraper provided at the bottom of the lifting frame, and a buffer platform mounted in the middle of the frame.

2. The cylinder controlled waste product cleaning device of claim 1, wherein: The traversing device includes a traversing bracket, a traversing motor, a traversing chain, and a chain tensioning mechanism. The traversing bracket is installed on the top of the frame, the traversing motor is installed on the traversing bracket, one end of the traversing bracket is equipped with a drive wheel driven by the traversing motor, the other end of the traversing bracket is equipped with a driven wheel, the traversing chain is sleeved between the drive wheel and the driven wheel, and the chain tensioning mechanism is installed in the middle of the traversing bracket.

3. The cylinder control waste product cleaning device of claim 2, wherein: The chain tensioning mechanism includes a tensioning frame mounted on a transverse support. Two transition wheels are rotatably mounted on the tensioning frame, and an adjustable tensioning wheel is mounted above the space between the two transition wheels.

4. The cylinder control waste product cleaning device of claim 3, wherein: A rotating shaft is inserted through the middle of the tensioning wheel, and the two ends of the rotating shaft are respectively installed on both sides of a tensioning seat. The two sides of the tensioning seat are slidably connected to the tensioning frame.

5. The cylinder control waste product cleaning device of claim 4, wherein: The tensioning frame has through holes, and the two sides of the tensioning seat form support plates that pass through the through holes. The two ends of the rotating shaft are mounted on the support plates, and a tensioning bolt is inserted through the top of the tensioning seat. The bottom of the tensioning bolt abuts against the top of the tensioning frame.

6. The cylinder control waste product cleaning device of claim 1, wherein: The walking frame is equipped with guide rail frames on both sides, and guide rails are provided on the guide rail frames. The lifting frame is equipped with guide wheels on both sides corresponding to the guide rails.

7. The cylinder control waste product cleaning device of claim 6, wherein: A rack is installed on one end face of the lifting frame, and two bearing components are installed on the guide rail frame. A rotating shaft is provided between the two bearing components, and a gear corresponding to the rack is installed on the rotating shaft.

8. The cylinder control waste product cleaning device of claim 1, wherein: Two baffles are symmetrically installed on the frame.

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