A mixing device for preparing refractory materials

CN224631023UActive Publication Date: 2026-08-14NANYANG KAIYUAN HIGH TEMPERATURE NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0005]为了弥补以上不足,本实用新型提供了一种耐火材料制备用混料设备,旨在改善现有技术中由于搅拌结构单一,仅采用电机带动搅拌机进行转动,无法充分对原材料与其他混料进行搅拌,从而导致混合不均匀的问题

Benefits of technology

1、本实用新型中,通过启动电机一使主动锥齿轮转动,从而让与之啮合的从动锥齿轮一和从动锥齿轮二转动,进而带动转动柱一和转动柱二转动,使固定块一和固定块二转动,进而使搅拌器和刮板进行转动,达到搅拌效果,解决部分耐火材料制备用混料设备由于搅拌结构单一,仅采用电机带动搅拌机进行转动,无法充分对原材料与其他混料进行搅拌,从而导致混合不均匀的问题,通过上述结构提高设备的工作效率。

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Abstract

This utility model relates to the field of refractory material preparation technology, and discloses a mixing device for refractory material preparation, including a base platform. A mixing tank is fixedly connected to the upper surface of the base platform. A feed inlet is opened on the upper surface of the mixing tank. A support plate is fixedly connected to the upper surface of the mixing tank. A motor is fixedly connected to one side wall of the support plate. A driving bevel gear is fixedly connected to the output end of the motor. A rotating column is rotatably connected inside the support plate. A driven bevel gear is fixedly connected to one side wall of the rotating column. A second rotating column is rotatably connected inside the support plate. In this utility model, starting the motor causes the driving bevel gear to rotate, thereby causing the driven bevel gears one and two to rotate, which in turn drive the rotating columns one and two to rotate, causing the fixed blocks one and two to rotate, which in turn cause the agitator and scraper to rotate to achieve a mixing effect. The above structure improves the working efficiency of the equipment.
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Description

Technical Field

[0001] This utility model relates to the field of refractory material preparation technology, and in particular to a mixing device for refractory material preparation. Background Technology

[0002] The preparation of refractory materials is a complex and precise process, mainly used to produce materials that can be used stably for a long time in high-temperature environments. Mixing is a very critical step in the preparation of refractory materials, which ensures that the chemical composition and physical properties of the final product meet the design requirements. The mixing equipment used in the preparation of refractory materials is mainly used to mix raw materials of different types and particle sizes evenly for subsequent processing and molding.

[0003] Traditional mixing equipment for refractory material preparation consists of a mixing tank, an electric drive unit, and mixing blades. The mixer uses the rotation of the mixing blades to uniformly mix the raw material particles placed in the mixing tank. This type of equipment is suitable for raw materials with large particle sizes and varying dimensions, achieving mixing by mechanically bringing the particles into contact with each other.

[0004] Traditional mixing equipment for refractory material preparation has a simple mixing structure, which only uses a motor to drive the mixer to rotate. This makes it impossible to fully mix the raw materials with other materials, resulting in uneven mixing. Therefore, a new mixing equipment for refractory material preparation is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a mixing device for refractory material preparation, which aims to improve the problem of uneven mixing caused by the simple mixing structure of the existing technology, which only uses a motor to drive the mixer to rotate, and cannot fully mix the raw materials with other materials.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A mixing device for preparing refractory materials includes a base platform. A mixing tank is fixedly connected to the upper surface of the base platform. A feed inlet is opened on the upper surface of the mixing tank. A support plate is fixedly connected to the upper surface of the mixing tank. A motor is fixedly connected to one side wall of the support plate. A driving bevel gear is fixedly connected to the output end of the motor. A rotating column is rotatably connected inside the support plate. A driven bevel gear is fixedly connected to one side wall of the rotating column. A second rotating column is rotatably connected inside the support plate. A driven bevel gear is fixedly connected to the side wall of the second rotating column. Both the first and the second driven bevel gear mesh with the driving bevel gear. A fixing block is rotatably connected to one side wall of the second rotating column. A fixing block is fixedly connected to the side wall of the second rotating column. A stirrer is fixedly connected to the side walls of both the first and the second fixing blocks. As a further description of the above technical solution: The mixing hopper has a discharge hopper on its side wall. A fixing plate is fixedly connected to the upper surface of the discharge hopper. One side wall of the fixing plate is fixedly connected to the side wall of the mixing hopper. A motor is fixedly connected to the upper surface of the discharge hopper. A fixing block is fixedly connected to the output end of the motor. The side wall of the fixing block is rotatably connected to the inside of the discharge hopper. An auger blade is fixedly connected to the side wall of the fixing block. A limit block is rotatably connected to the side wall of the auger blade. The side wall of the auger blade is rotatably connected to the inside of the discharge hopper. The side wall of the limit block is fixedly connected to the inside of the discharge hopper. A discharge pipe is provided on the side wall of the discharge hopper. An inlet pipe is provided on the side wall of the discharge hopper. The side wall of the inlet pipe is fixedly connected to the inside of the mixing hopper. A striking component is provided on the side wall of the mixing hopper for striking the discharge hopper. As a further description of the above technical solution: The striking assembly includes a second fixing plate, the side wall of which is fixedly connected to the side wall of the mixing tank, and a third motor is fixedly connected to the lower surface of the second fixing plate. As a further description of the above technical solution: The output end of the motor is fixedly connected to a rotating column three, and the side wall of the rotating column three is rotatably connected to the inside of the fixed plate two. As a further description of the above technical solution: Rotating plate one is fixedly connected to three side walls of the rotating column, and rotating plate two is rotatably connected to one side wall of the rotating plate and rotating plate three is rotatably connected to one side wall of the rotating plate. As a further description of the above technical solution: A fixing column three is fixedly connected to the upper surface of the fixing plate two. A limiting plate is rotatably connected to the side wall of the fixing column three. The side wall of the limiting plate is rotatably connected to the side wall of the rotating plate three. As a further description of the above technical solution: The fixed plate has fixed sleeves fixedly connected to its two side walls, and a striking column is slidably connected inside the fixed sleeves. The rotating plate has three side walls rotatably connected inside the striking column. As a further description of the above technical solution: A first fixed column is fixedly connected to one side wall of the rotating column, and a second fixed column is fixedly connected to one side wall of the fixed column. A scraper is fixedly connected to one end of the second fixed column, and the side wall of the scraper is in contact with the inner wall of the mixing tank.

[0007] This utility model has the following beneficial effects: 1. In this utility model, starting the motor causes the driving bevel gear to rotate, which in turn causes the driven bevel gears 1 and 2 to rotate, thereby driving the rotating column 1 and 2 to rotate, causing the fixed block 1 and 2 to rotate, and in turn causing the agitator and scraper to rotate, thus achieving a mixing effect. This solves the problem that some mixing equipment for refractory material preparation has a simple mixing structure, which only uses a motor to drive the agitator to rotate, and cannot fully mix the raw materials with other materials, resulting in uneven mixing. The above structure improves the working efficiency of the equipment.

[0008] 2. In this utility model, the mixed material enters the discharge barrel through the feed pipe. The auger blade is rotated by starting motor two, which then discharges the mixed material through the discharge pipe. Then, the rotating column three is rotated by starting motor three, which in turn drives rotating plate one to rotate. This causes rotating plate three to rotate, which in turn causes the striking column to slide back and forth inside the fixed sleeve, striking the side wall of the discharge barrel. This prevents the material from clumping after mixing stops, thus solving the problem that some refractory material preparation mixing equipment tends to clump after mixing. The above structure improves the practicality of the equipment. Attached Figure Description

[0009] Figure 1 This is a three-dimensional schematic diagram of a mixing device for preparing refractory materials according to the present invention; Figure 2 This is a schematic diagram of the internal structure of the mixing tank of a mixing device for preparing refractory materials according to the present invention; Figure 3 This is a schematic diagram of the internal structure of the discharge barrel of a mixing device for preparing refractory materials according to the present invention. Figure 4 This is a schematic diagram of the two parts of the fixing plate of a mixing device for preparing refractory materials according to the present invention.

[0010] Legend: 1. Base platform; 2. Mixing tank; 3. Feed inlet; 4. Support plate one; 5. Motor one; 6. Driving bevel gear; 7. Driven bevel gear one; 8. Driven bevel gear two; 9. Rotating column one; 10. Rotating column two; 11. Fixing block one; 12. Agitator; 13. Fixing block two; 14. Fixing column one; 15. Fixing column two; 16. Scraper; 17. Fixing plate one; 18. Motor two; 19. Discharge tank; 20. Fixing block three; 21. Screwdriver blade; 22. Discharge pipe; 23. Feed pipe; 24. Limiting block; 25. Fixing plate two; 26. Motor three; 27. Rotating column three; 28. Rotating plate one; 29. ​​Rotating plate two; 30. Rotating plate three; 31. Fixing column three; 32. Limiting plate; 33. Fixing sleeve; 34. Striking column. Detailed Implementation

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0012] Reference Figure 1 and Figure 2 This utility model provides an embodiment of a mixing device for preparing refractory materials, comprising a base platform 1, a mixing tank 2 fixedly connected to the upper surface of the base platform 1, a feed inlet 3 on the upper surface of the mixing tank 2, a support plate 4 fixedly connected to the upper surface of the mixing tank 2, a motor 5 fixedly connected to the side wall of the support plate 4, a driving bevel gear 6 fixedly connected to the output end of the motor 5, a rotating column 9 rotatably connected inside the support plate 4, a driven bevel gear 7 fixedly connected to the side wall of the rotating column 9, and a second rotating column 10 rotatably connected inside the support plate 4, a driven bevel gear 7 fixedly connected to the side wall of the second rotating column 10. The driven bevel gear 8 and the driven bevel gear 7 are both meshed with the driving bevel gear 6. The rotating column 10 is rotatably connected to the side wall of the rotating column 9. The side wall of the rotating column 10 is fixedly connected to the fixing block 11. The side wall of the rotating column 9 is fixedly connected to the fixing block 13. The side walls of the fixing blocks 11 and 13 are both fixedly connected to the agitator 12. The side wall of the rotating column 9 is fixedly connected to the fixing column 14. The side wall of the fixing column 14 is fixedly connected to the fixing column 15. One end of the fixing column 15 is fixedly connected to the scraper 16. The side wall of the scraper 16 is attached to the inner wall of the mixing tank 2. When preparing refractory materials, the required raw materials are first introduced into the mixing tank 2 through the feed inlet 3. Then, motor 5 is activated. The start of this motor causes the driving bevel gear 6 to rotate. As the driving bevel gear 6 rotates, the driven bevel gears 7 and 8, which mesh with it, also begin to rotate sequentially. It is worth noting that driven bevel gears 7 and 8 are arranged vertically; therefore, when the driving bevel gear 6 rotates, it simultaneously causes driven bevel gears 7 and 8 to rotate in opposite directions. After this stage, the operator will notice that rotating column 9 and rotating column 10 begin to rotate, driven by the rotation of the upper gear. This rotation not only causes fixed block 11 and fixed block 13 to move, but also drives the agitator 12 to rotate. In addition, the connection of fixed column 14 through fixed column 15 also causes scraper 16 to start moving. The movement of scraper 16 helps to eliminate any dead corners in the mixing process, thereby further improving the mixing efficiency and uniformity. Through this series of complex movements, the material is fully stirred and mixed.

[0013] Reference Figure 1 Figure 3 and Figure 4 A discharge hopper 19 is provided on the side wall of the mixing hopper 2. A fixing plate 17 is fixedly connected to the upper surface of the discharge hopper 19. The side wall of the fixing plate 17 is fixedly connected to the side wall of the mixing hopper 2. A motor 18 is fixedly connected to the upper surface of the discharge hopper 19. A fixing block 20 is fixedly connected to the output end of the motor 18. The side wall of the fixing block 20 is rotatably connected to the inside of the discharge hopper 19. An auger blade 21 is fixedly connected to the side wall of the fixing block 20. A limit block 24 is rotatably connected to the side wall of the auger blade 21. The side wall of the limit block 24 is fixedly connected to the inside of the discharge hopper 19. A discharge pipe 22 is provided on the side wall of the discharge hopper 19. A feed pipe 23 is provided on the side wall of the discharge hopper 19. The side wall of the feed pipe 23 is fixedly connected to the inside of the mixing hopper 2. A striking assembly is provided on the side wall of the mixing hopper 2 for striking the discharge hopper 19. The components include a second fixed plate 25, the side wall of which is fixedly connected to the side wall of the mixing tank 2. A third motor 26 is fixedly connected to the lower surface of the second fixed plate 25. A third rotating column 27 is fixedly connected to the output end of the third motor 26. The side wall of the third rotating column 27 is rotatably connected to the inside of the second fixed plate 25. A first rotating plate 28 is fixedly connected to the side wall of the third rotating column 27. A second rotating plate 29 is rotatably connected to the side wall of the first rotating plate 28. A third rotating plate 30 is rotatably connected to the side wall of the second rotating plate 29. A third fixed column 31 is fixedly connected to the upper surface of the second fixed plate 25. A limit plate 32 is rotatably connected to the side wall of the third fixed column 31. The side wall of the limit plate 32 is rotatably connected to the side wall of the third rotating plate 30. A fixed sleeve 33 is fixedly connected to the side wall of the second fixed plate 25. A striking column 34 is slidably connected inside the fixed sleeve 33. The side wall of the third rotating plate 30 is rotatably connected to the inside of the striking column 34.

[0014] In the process of processing materials and discharging them from the system, the materials are first guided through the feed pipe 23 to smoothly enter the internal space of the discharge hopper 19. Once the materials are placed in the discharge hopper 19, the motor 18 is started. This step causes the fixed block 20 to begin rotating. As the fixed block 20 rotates, the auger blade 21 connected to it also begins to rotate. The rotation of the auger blade 21 serves to transport the materials, conveying them along the edge of the discharge pipe 22 in preparation for the subsequent discharge process. After the materials are pushed by the auger blade 21 to approach the outlet of the discharge pipe 22, they can be discharged through the discharge pipe 22. During this process, to ensure smooth discharge of the materials and prevent the materials from clumping after mixing, [further steps are taken]. In this process, motor 326 needs to be started. The start of motor 326 drives the rotation of rotating column 327, which in turn causes rotating plate 128 connected to it to start rotating. As rotating plate 128 rotates, rotating plate 29 driven by it also starts rotating. The rotation of rotating plate 29 causes rotating plate 30 to start rotating as well. The rotation of rotating plate 30 causes the striking column 34 on it to slide back and forth inside the fixed sleeve 33. This sliding action will strike the side wall of the discharge barrel 19, which plays a role in breaking up material blocks and preventing material from sticking to the side wall. In this way, after the mixing process is over, the material can be discharged from the discharge barrel 19 more smoothly, ensuring the continuous operation of the entire system and the efficiency of material processing.

[0015] Working Principle: When using this equipment to prepare refractory materials, the material is first introduced into the mixing tank 2 through the feed inlet 3. Then, the motor 5 is started to rotate the driving bevel gear 6, which in turn causes the driven bevel gears 7 and 8 to rotate simultaneously. Since the driven bevel gears 7 and 8 are arranged vertically, the rotation of the driving bevel gear 6 causes the driven bevel gears 7 and 8 to rotate in opposite directions. Subsequently, the rotating columns 9 and 10 rotate, causing the fixed blocks 11 and 13 to drive the agitator 12 to rotate. At the same time, the fixed column 14 drives the scraper 16 to rotate through the fixed column 15, achieving a thorough mixing effect on the material. When material needs to be discharged, the material is first fed into the discharge hopper 19 through the feed pipe 23. Then, the motor 2 is started, causing the fixed block 3 20 to rotate, which in turn causes the auger blade 21 to rotate. The material is then conveyed to the edge of the discharge pipe 22 by the rotation of the auger blade 21, and then discharged through the discharge pipe 22. During this process, the motor 3 is started, causing the rotating column 3 27 to rotate, which in turn causes the rotating plate 1 28 to rotate, which in turn causes the rotating plate 29 to rotate. The rotation of the rotating plate 29 causes the rotating plate 3 30 to rotate, which in turn causes the striking column 34 to slide back and forth inside the fixed sleeve 33, thereby striking the side wall of the discharge hopper 19 to prevent the material from easily clumping after mixing.

[0016] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A mixing device for preparing refractory materials, comprising a base platform (1), characterized in that: A mixing tank (2) is fixedly connected to the upper surface of the base (1). A feed inlet (3) is opened on the upper surface of the mixing tank (2). A support plate (4) is fixedly connected to the upper surface of the mixing tank (2). A motor (5) is fixedly connected to the side wall of the support plate (4). A drive bevel gear (6) is fixedly connected to the output end of the motor (5). A rotating column (9) is rotatably connected inside the support plate (4). A driven bevel gear (7) is fixedly connected to the side wall of the rotating column (9). A second rotating column (2) is rotatably connected inside the support plate (4). 10), the side wall of the rotating column two (10) is fixedly connected to the driven bevel gear two (8), the driven bevel gear one (7) and the driven bevel gear two (8) are both meshed with the driving bevel gear (6), the rotating column two (10) is rotatably connected to the side wall of the rotating column one (9), the side wall of the rotating column two (10) is fixedly connected to the fixing block one (11), the side wall of the rotating column one (9) is fixedly connected to the fixing block two (13), the side walls of the fixing block one (11) and the fixing block two (13) are both fixedly connected to the stirrer (12).

2. The mixing equipment for preparing refractory materials according to claim 1, characterized in that: The mixing barrel (2) is provided with a discharge barrel (19) on its side wall. A fixing plate (17) is fixedly connected to the upper surface of the discharge barrel (19). The side wall of the fixing plate (17) is fixedly connected to the side wall of the mixing barrel (2). A motor (18) is fixedly connected to the upper surface of the discharge barrel (19). A fixing block (20) is fixedly connected to the output end of the motor (18). The side wall of the fixing block (20) is rotatably connected to the inside of the discharge barrel (19). An auger blade (21) is fixedly connected to the side wall of the fixing block (20). The auger blade (21) is rotatably connected to the side wall of the limiting block (24), the side wall of the auger blade (21) is rotatably connected to the inside of the discharge barrel (19), the side wall of the limiting block (24) is fixedly connected to the inside of the discharge barrel (19), the side wall of the discharge barrel (19) is provided with a discharge pipe (22), the side wall of the discharge barrel (19) is provided with a feed pipe (23), the side wall of the feed pipe (23) is fixedly connected to the inside of the mixing barrel (2), and the side wall of the mixing barrel (2) is provided with a striking component for striking the discharge barrel (19).

3. The mixing equipment for preparing refractory materials according to claim 2, characterized in that: The striking assembly includes a second fixing plate (25), the side wall of which is fixedly connected to the side wall of the mixing tank (2), and a third motor (26) is fixedly connected to the lower surface of the second fixing plate (25).

4. The mixing equipment for preparing refractory materials according to claim 3, characterized in that: The output end of the motor three (26) is fixedly connected to the rotating column three (27), and the side wall of the rotating column three (27) is rotatably connected inside the fixed plate two (25).

5. The mixing equipment for preparing refractory materials according to claim 4, characterized in that: Rotating plate one (28) is fixedly connected to the side wall of rotating column three (27), rotating plate two (29) is rotatably connected to the side wall of rotating plate one (28), and rotating plate three (30) is rotatably connected to the side wall of rotating plate two (29).

6. The mixing equipment for preparing refractory materials according to claim 5, characterized in that: The upper surface of the fixed plate 2 (25) is fixedly connected to the fixed column 3 (31), the side wall of the fixed column 3 (31) is rotatably connected to the limiting plate (32), and the side wall of the limiting plate (32) is rotatably connected to the side wall of the rotating plate 3 (30).

7. The mixing equipment for preparing refractory materials according to claim 6, characterized in that: The side wall of the fixed plate two (25) is fixedly connected to a fixed sleeve (33), and the inside of the fixed sleeve (33) is slidably connected to a striking column (34). The side wall of the rotating plate three (30) is rotatably connected to the inside of the striking column (34).

8. The mixing equipment for preparing refractory materials according to claim 1, characterized in that: The rotating column one (9) is fixedly connected to the side wall of the fixed column one (9), and the fixed column one (14) is fixedly connected to the side wall of the fixed column one (14), and a scraper (16) is fixedly connected to one end of the fixed column two (15), and the side wall of the scraper (16) is attached to the inner wall of the mixing bucket (2).