A mixing device for plastic pellet processing

CN224631065UActive Publication Date: 2026-08-14SHANGHAI QICAI PLASTIC MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]根据专利公开号CN 216682824 U所公开的一种用于塑料颗粒加工的混料装置,该装置通过在混料的过程中,使得塑料上的灰尘从除尘框四周的空隙中飞出,处于任何位置的塑料颗粒上的灰尘均可以飞出,然后通过多个吸尘口对罐体中的灰尘进行吸尘,从而使得吸尘效果更好;但该装置对塑料颗粒进行混料时,无法对结块的塑料颗粒进行分离处理,从而影响了后续的混料效率

Benefits of technology

[0018](1)、该用于塑料颗粒加工的混料装置,通过设置搅拌机构,在除尘网筒、输送筒、电机、第一转轴、第一锥形齿、传动齿、破碎辊、破碎箱、第二转轴、第二锥形齿、连接杆、主搅拌杆、输送叶片的作用下,可对加入搅拌罐内的塑料颗粒进行破碎处理,可防止塑料颗粒受潮等原因结块,影响后续混料操作,且可将搅拌罐底部的物料向上输送,从而可防止物料堆积在底部,影响混料效果,且可防止物料在出料时出现堵塞现象;

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Abstract

This utility model relates to the field of plastic granule processing technology and discloses a mixing device for plastic granule processing. The device includes a support platform, a mixing tank installed through the support platform, a cover fixedly installed on the upper part of the mixing tank, a first discharge pipe connected to the bottom of the mixing tank, and a connecting assembly on the upper part of the support platform. The connecting assembly includes a stirring mechanism on the upper part of the mixing tank. A dust removal mechanism is provided on the upper part of the support platform. A first valve is provided at the bottom end of the first discharge pipe. First and second conical teeth mesh with each other. A first rotating shaft is rotatably connected to a crushing box via a bearing. The bottom of the crushing box is connected to the cover. The connecting pipe is connected to the mixing tank. This utility model solves the problem that existing devices cannot separate agglomerated plastic granules during mixing, thus affecting subsequent mixing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of plastic granule processing technology, specifically to a mixing device for plastic granule processing. Background Technology

[0002] Plastic pellets, a common name for plastic granules, are raw materials used for storing, transporting, and processing plastics in a semi-finished form. Plastics are a type of polymer material, made from petroleum as a raw material, which can produce ethylene, propylene, vinyl chloride, styrene, etc. The molecules of these substances can react with each other under certain conditions to form compounds with very high molecular weights, i.e., polymers. In the processing of plastic pellets, different pellets need to be mixed and stirred evenly.

[0003] According to patent publication number CN 216682824 U, a mixing device for processing plastic granules is disclosed. During the mixing process, dust on the plastic granules flies out from the gaps around the dust removal frame. Dust on plastic granules at any position can fly out, and then the dust in the tank is sucked out through multiple dust suction ports, thereby improving the dust suction effect. However, when mixing plastic granules, this device cannot separate clumps of plastic granules, thus affecting the subsequent mixing efficiency.

[0004] To address this issue, we propose a mixing device for plastic pellet processing. Utility Model Content

[0005] The purpose of this invention is to provide a mixing device for processing plastic granules, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for processing plastic granules, including a support platform;

[0007] A mixing tank that runs through the inside of the support platform;

[0008] A cover that is fixedly installed on the upper part of the mixing tank;

[0009] Connect to the first discharge pipe located at the bottom of the mixing tank;

[0010] The connecting component is provided on the upper part of the support platform. The connecting component includes a stirring mechanism provided on the upper part of the mixing tank. A dust removal mechanism is provided on the upper part of the support platform. A first valve is provided at the bottom end of the first discharge pipe.

[0011] Preferably, the stirring mechanism includes a dust collector cylinder fixedly installed at the bottom of the cover, a second discharge pipe connected to the bottom of the dust collector cylinder, and a second valve at the bottom end of the second discharge pipe. A conveying cylinder is fixedly installed at the bottom of the inner wall of the dust collector cylinder via a mounting column. A motor is fixedly installed on the upper part of the cover via a base. A first rotating shaft is fixedly connected to the output end of the motor. A first conical tooth, a transmission tooth, and a crushing roller are fixedly connected to the outer wall of the first rotating shaft. A crushing box is fixedly installed on the upper part of the cover. A feed hopper is connected to the upper part of the crushing box. A second rotating shaft is rotatably connected to the inside of the cover via a bearing. A second conical tooth is fixedly connected to the top end of the second rotating shaft. A connecting rod is fixedly connected to the outer wall of the second rotating shaft. A main stirring rod is fixedly connected to the outer end of the connecting rod. A secondary stirring rod is fixedly connected to the outer wall of the main stirring rod. A conveying blade is fixedly connected to the outer wall of the second rotating shaft.

[0012] Preferably, the dust removal mechanism includes a collection box fixedly installed on the upper part of the support platform, a fan fixedly installed on the upper part of the collection box, a connecting pipe connected to one side of the collection box, an installation groove inside the collection box, an installation frame inserted into the installation groove, a dust removal plate fixedly installed inside the installation frame, a sliding groove on the outer side of the collection box, a sliding rod fixedly connected to the inner wall of the sliding groove, a slider slidably connected to the outer wall of the sliding rod, a spring fixedly connected to the inner wall of the sliding groove, a limit rod fixedly connected to the outer side of the slider, a box door sealed on the left side of the collection box, and a sealing ring fixedly connected to the inner wall of the collection box, with the sealing ring located at the gap between the installation groove and the installation frame.

[0013] Preferably, the first conical tooth and the second conical tooth are meshed together, the first rotating shaft is rotatably connected to the crushing box through a bearing, and the bottom of the crushing box is connected to the box cover. Through the cooperation of the dust removal screen, conveying cylinder, motor, first rotating shaft, first conical tooth, transmission tooth, crushing roller, crushing box, second rotating shaft, second conical tooth, connecting rod, main stirring rod, and conveying blades, the plastic particles added to the mixing tank can be crushed. This can prevent the plastic particles from clumping due to moisture or other reasons, which would affect the subsequent mixing operation. It can also convey the material at the bottom of the mixing tank upwards, thereby preventing the material from accumulating at the bottom and affecting the mixing effect, and preventing the material from blocking during discharge.

[0014] Preferably, there are two transmission teeth for both the first rotating shaft and the crushing roller, and the two transmission teeth are meshed together.

[0015] Preferably, the connecting pipe is connected to the mixing tank, and the fan input end is connected to the top of the collection box through the absorption pipe. Through the cooperation of the collection box, fan, mounting groove, mounting frame, dust removal plate, connecting pipe, slide, slide rod, slider, spring, and limit rod, dust and impurities generated during the plastic mixing process can be absorbed and filtered, thereby improving the quality of the finished plastic product and preventing dust from being directly discharged into the external environment. At the same time, it is convenient for manual disassembly of the mounting frame, which facilitates manual cleaning of the dust removal plate and facilitates subsequent use.

[0016] Preferably, one end of the spring is fixedly connected to the slider, and the inner side of the limiting rod is fitted to the outer side of the mounting frame.

[0017] This invention provides a mixing device for processing plastic granules. This mixing device for processing plastic granules has the following advantages:

[0018] (1) The mixing device for processing plastic granules, by setting up a stirring mechanism, can crush the plastic granules added to the mixing tank under the action of the dust removal screen cylinder, conveying cylinder, motor, first rotating shaft, first conical tooth, transmission tooth, crushing roller, crushing box, second rotating shaft, second conical tooth, connecting rod, main stirring rod, and conveying blade. This can prevent the plastic granules from clumping due to moisture or other reasons, which would affect the subsequent mixing operation. It can also convey the material at the bottom of the mixing tank upwards, thereby preventing the material from accumulating at the bottom and affecting the mixing effect, and preventing the material from clogging when discharging.

[0019] (2) The mixing device for plastic granule processing, by setting up a dust removal mechanism, can absorb and filter dust and impurities generated during the plastic mixing process under the action of the collection box, fan, mounting groove, mounting frame, dust removal plate, connecting pipe, slide, slide rod, slider, spring, and limit rod, thereby improving the quality of the finished plastic product and preventing dust from being directly discharged into the external environment. At the same time, it is convenient for manual disassembly of the mounting frame, which facilitates manual cleaning of the dust removal plate and facilitates subsequent use. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the stirring mechanism of this utility model;

[0023] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle;

[0024] Figure 5 This is a schematic diagram of the dust removal mechanism of this utility model;

[0025] In the diagram: 1. Support platform; 2. Mixing tank; 3. Connecting assembly; 31. Mixing mechanism; 311. Dust collector screen; 312. Conveying cylinder; 313. Motor; 314. First rotating shaft; 315. First conical tooth; 316. Transmission tooth; 317. Crushing roller; 318. Crushing box; 319. Second rotating shaft; 3110. Second conical tooth; 3111. Connecting rod; 3112. Main mixing rod; 3113. Conveying blade; 32. Dust removal mechanism; 321. Collection box; 322. Fan; 323. Mounting groove; 324. Mounting frame; 325. Dust collector plate; 326. Connecting pipe; 327. Slide groove; 328. Slide rod; 329. Sliding block; 3210. Spring; 3211. Limiting rod; 4. Box cover; 5. First discharge pipe. Detailed Implementation

[0026] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.

[0027] Example 1

[0028] like Figure 1-5 As shown, this utility model provides a technical solution: a mixing device for processing plastic granules, including a support platform 1, a mixing tank 2 installed through the support platform 1, a cover 4 fixedly installed on the upper part of the mixing tank 2, a first discharge pipe 5 connected to the bottom of the mixing tank 2, and a connecting assembly 3 installed on the upper part of the support platform 1. The connecting assembly 3 includes a stirring mechanism 31 installed on the upper part of the mixing tank 2. A dust removal mechanism 32 is installed on the upper part of the support platform 1. A first valve is installed at the bottom end of the first discharge pipe 5. The stirring mechanism 31 includes a dust removal screen cylinder 311 fixedly installed on the lower part of the cover 4. A second discharge pipe is connected to the bottom of the dust removal screen cylinder 311, and a second valve is installed at the bottom end of the second discharge pipe. A conveying device is fixedly installed on the bottom of the inner wall of the dust removal screen cylinder 311 by a mounting column. A motor 313 is fixedly installed on the upper part of the cylinder 312 and the box cover 4 via a base. The output end of the motor 313 is fixedly connected to a first rotating shaft 314. The outer wall of the first rotating shaft 314 is fixedly connected to a first conical tooth 315, a transmission tooth 316, and a crushing roller 317. A crushing box 318 is fixedly installed on the upper part of the box cover 4. A feed hopper is connected to the upper part of the crushing box 318. A second rotating shaft 319 is rotatably connected to the inside of the box cover 4 via a bearing. A second conical tooth 3110 is fixedly connected to the top of the second rotating shaft 319. A connecting rod 3111 is fixedly connected to the outer wall of the second rotating shaft 319. A main stirring rod 3112 is fixedly connected to the outer end of the connecting rod 3111. A secondary stirring rod is fixedly connected to the outer wall of the main stirring rod 3112. A conveying blade 3113 is fixedly connected to the outer wall of the second rotating shaft 319.

[0029] In this embodiment, the first conical tooth 315 and the second conical tooth 3110 are meshed together. The first rotating shaft 314 is rotatably connected to the crushing box 318 through a bearing. The bottom of the crushing box 318 is connected to the box cover 4. Through the cooperation of the dust removal screen cylinder 311, the conveying cylinder 312, the motor 313, the first rotating shaft 314, the first conical tooth 315, the transmission tooth 316, the crushing roller 317, the crushing box 318, the second rotating shaft 319, the second conical tooth 3110, the connecting rod 3111, the main stirring rod 3112, and the conveying blade 3113, the plastic particles added to the mixing tank 2 can be crushed. This can prevent the plastic particles from clumping due to moisture or other reasons, which would affect the subsequent mixing operation. It can also convey the material at the bottom of the mixing tank 2 upwards, thereby preventing the material from accumulating at the bottom and affecting the mixing effect, and preventing the material from blocking during discharge.

[0030] Furthermore, there are two transmission teeth 316, two first rotating shafts 314, and two crushing rollers 317, and the two transmission teeth 316 are meshed together.

[0031] In operation, the device first manually feeds plastic granules into the crushing chamber 318 from the feed hopper. Then, the motor 313 drives the first rotating shaft 314 to rotate. Under the meshing action of two transmission teeth 316, the crushing rollers 317, fixedly connected to the outer wall of the first rotating shaft 314, rotate in opposite directions, thus crushing and separating the plastic granules. This prevents the plastic granules from clumping due to moisture or other reasons, which would affect subsequent mixing operations. After crushing and separating, the plastic granules fall downwards into the dust collection cylinder 311. Furthermore, when the first rotating shaft 314 rotates, the action of the first conical teeth 315 and the second conical teeth 3110 allows... The second rotating shaft 319 rotates synchronously, which causes the connecting rod 3111, fixedly connected to the outer wall of the second rotating shaft 319, to drive the main stirring rod 3112 to rotate synchronously. Under the action of the auxiliary stirring rod, the material in the dust removal screen cylinder 311 can be stirred and mixed. When the second rotating shaft 319 rotates, the conveying blades 3113, fixedly connected to the outer wall of the second rotating shaft 319, can rotate synchronously. With the cooperation of the conveying cylinder 312, the material at the bottom of the dust removal screen cylinder 311 can be conveyed upward, thereby preventing the material from accumulating at the bottom and affecting the mixing effect. It can also prevent the material from clogging when discharging, increasing the applicability of the device.

[0032] Example 2

[0033] Based on Example 1, a preferred embodiment of the mixing device for plastic pellet processing provided by this utility model is, for example... Figures 1 to 5As shown: The dust removal mechanism 32 includes a collection box 321 fixedly installed on the upper part of the support platform 1. A fan 322 is fixedly installed on the upper part of the collection box 321. A connecting pipe 326 is connected to one side of the collection box 321. An installation groove 323 is opened inside the collection box 321. An installation frame 324 is inserted into the installation groove 323. A dust removal plate 325 is fixedly installed inside the installation frame 324. A sliding groove 327 is opened on the outer side of the collection box 321. A sliding rod 328 is fixedly connected to the inner wall of the sliding groove 327. A slider 329 is slidably connected to the outer wall of the sliding rod 328. A spring 3210 is fixedly connected to the inner wall of the sliding groove 327. A limit rod 3211 is fixedly connected to the outer side of the slider 329. A door is sealed on the left side of the collection box 321. A sealing ring is fixedly connected to the inner wall of the collection box 321, and the sealing ring is located in the gap between the installation groove 323 and the installation frame 324.

[0034] In this embodiment, the connecting pipe 326 is connected to the mixing tank 2, and the input end of the blower 322 is connected to the top of the collection box 321 through the absorption pipe. Through the cooperation of the collection box 321, blower 322, mounting groove 323, mounting frame 324, dust removal plate 325, connecting pipe 326, slide 327, slide rod 328, slider 329, spring 3210, and limit rod 3211, dust and impurities generated during the plastic mixing process can be absorbed and filtered, thereby improving the quality of the finished plastic product and preventing dust from being directly discharged into the external environment. At the same time, it is convenient for manual disassembly of the mounting frame 324, which facilitates manual cleaning of the dust removal plate 325, thus facilitating subsequent use.

[0035] Furthermore, one end of the spring 3210 is fixedly connected to the slider 329, and the inner side of the limiting rod 3211 is fitted against the outer side of the mounting frame 324.

[0036] When plastic granules are mixed and processed, the air in the collection box 321 can be drawn out by the blower 322. Then, under the action of the connecting pipe 326, dust and impurities in the mixing tank 2 can be drawn into the collection box 321. Subsequently, under the action of the dust removal plate 325, the dust and impurities can be blocked in the collection box 321, thereby improving the quality of the finished plastic product and preventing dust from being directly discharged into the external environment. Furthermore, when it is necessary to disassemble the mounting frame 324, simply push the limiting rod 3211 manually. Then, under the limiting action of the sliding rod 328 and the slider 329, the limiting rod 3211, which is fixedly connected to the outside of the slider 329, can be moved away from the outside of the mounting frame 324. Then, the mounting frame 324 can be pulled out manually to clean the dust removal plate 325, preventing the filter holes of the dust removal plate 325 from becoming clogged and affecting subsequent use.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mixing device for processing plastic granules, comprising a support platform (1); A mixing tank (2) is installed inside the support platform (1); A box cover (4) is fixedly installed on the upper part of the mixing tank (2); Connect the first discharge pipe (5) located at the bottom of the mixing tank (2); And the connecting assembly (3) is arranged on the upper part of the support table (1), characterized in that: The connecting assembly (3) includes a stirring mechanism (31) disposed on the upper part of the mixing tank (2), a dust removal mechanism (32) disposed on the upper part of the support platform (1), and a first valve disposed at the bottom end of the first discharge pipe (5).

2. A mixing device for processing plastic particles according to claim 1, characterized in that: The stirring mechanism (31) includes a dust removal screen cylinder (311) fixedly installed at the bottom of the box cover (4). The bottom of the dust removal screen cylinder (311) is connected to a second discharge pipe, and a second valve is provided at the bottom end of the second discharge pipe. A conveying cylinder (312) is fixedly installed at the bottom of the inner wall of the dust removal screen cylinder (311) by a mounting column. A motor (313) is fixedly installed at the top of the box cover (4) by a base. The output end of the motor (313) is fixedly connected to a first rotating shaft (314). The outer wall of the first rotating shaft (314) is fixedly connected to a first conical tooth (315), a transmission tooth (316), and a crushing roller (317). A crushing box (318) is fixedly installed on the upper part of the box cover (4). A feeding hopper is connected to the upper part of the crushing box (318). A second rotating shaft (319) is rotatably connected inside the box cover (4) through a bearing. A second conical tooth (3110) is fixedly connected to the top of the second rotating shaft (319). A connecting rod (3111) is fixedly connected to the outer wall of the second rotating shaft (319). A main stirring rod (3112) is fixedly connected to the outer end of the connecting rod (3111). A secondary stirring rod is fixedly connected to the outer wall of the main stirring rod (3112). A conveying blade (3113) is fixedly connected to the outer wall of the second rotating shaft (319).

3. The mixing device for processing plastic particles according to claim 1, wherein: The dust removal mechanism (32) includes a collection box (321) fixedly installed on the upper part of the support platform (1). A fan (322) is fixedly installed on the upper part of the collection box (321). A connecting pipe (326) is provided on one side of the collection box (321). An installation groove (323) is provided inside the collection box (321). An installation frame (324) is inserted into the installation groove (323). A dust removal plate (325) is fixedly installed inside the installation frame (324). A sliding door is provided on the outside of the collection box (321). The groove (327) has a slide rod (328) fixedly connected to its inner wall, a slider (329) slidably connected to its outer wall, a spring (3210) fixedly connected to its inner wall, a limit rod (3211) fixedly connected to the outer side of the slider (329), a box door sealed on the left side of the collection box (321), a sealing ring fixedly connected to the inner wall of the collection box (321), and the sealing ring is located at the gap between the mounting groove (323) and the mounting frame (324).

4. The mixing device for processing plastic particles according to claim 2, wherein: The first conical tooth (315) and the second conical tooth (3110) are meshed together. The first rotating shaft (314) is rotatably connected to the crushing box (318) through a bearing. The bottom of the crushing box (318) is connected to the box cover (4).

5. The mixing device for processing plastic particles according to claim 2, wherein: The number of transmission teeth (316) is two, and the number of first rotating shaft (314) and crushing roller (317) is two, and the two transmission teeth (316) are meshed.

6. The mixing device for processing plastic particles according to claim 3, wherein: The connecting pipe (326) is connected to the mixing tank (2), and the input end of the blower (322) is connected to the top of the collection box (321) through the absorption pipe.

7. The mixing device for processing plastic particles according to claim 3, wherein: One end of the spring (3210) is fixedly connected to the slider (329), and the inner side of the limiting rod (3211) is fitted to the outer side of the mounting frame (324).

Citation Information

Patent Citations

  • Mixing device for plastic particle processing

    CN216682824U