A multifunctional high-speed mixer for PP hollow boards

CN224631066UActive Publication Date: 2026-08-14HEFEI TIANFULE PLASTIC PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0004]现有的PP中空板在生产过程中,需要先将PP树脂、助剂和填充料等原料进行混合,现有的高速混合机在工作时容易产生较高的温度,在高温(110 ℃)或过度剪切条件下,PP树脂、阻燃母粒、碳酸钙等原料易出现“发黏—团聚—结块”的现象,从而使得物料粘黏在混合机内壁上,影响物料混合质量

Benefits of technology

通过冷却机构的设置使用,对装置在对原料进行混合时产生的高温进行冷却,避免原料出现“发黏—团聚—结块”的现象,从而防止物料粘黏在混合机内壁上,保证物料混合质量,同时作用转动组件和搅拌组件的配合使用,使得混合桶进行小角度翻转,配合搅拌组件在混合桶内部对原料进行搅拌,提高物料混合效果。

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Abstract

This utility model relates to the field of high-speed mixer technology, specifically disclosing a multifunctional PP hollow board high-speed mixer, including: a mounting base, the mounting base being connected to a mixing drum via a rotating assembly, the mixing drum having an inlet and an outlet on its outer walls at both ends, with inlet and outlet assemblies at the inlet and outlet, and a rotating rod rotatably mounted on the inner wall of the mixing drum, with multiple stirring components mounted on the rotating rod; this utility model, through the use of a cooling mechanism, cools the high temperature generated during the mixing of raw materials, preventing the raw materials from becoming sticky—agglomerating—clumping, thus preventing the materials from sticking to the inner wall of the mixer and ensuring the quality of material mixing. Simultaneously, the combined use of the rotating assembly and stirring components allows the mixing drum to rotate at a small angle, working with the stirring components to stir the raw materials inside the mixing drum, improving the material mixing effect.
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Description

Technical Field

[0001] This utility model belongs to the field of high-speed mixer technology, specifically relating to a multifunctional PP hollow board high-speed mixer. Background Technology

[0002] PP hollow board is a hollow structural board made of polypropylene as the main raw material through extrusion molding. It has a honeycomb cross-section and features lightweight, waterproof, moisture-proof, corrosion-resistant, non-toxic and environmentally friendly characteristics. It is widely used in packaging, logistics turnover, building formwork, advertising boards, refrigerator bottoms, etc. It can replace cardboard or metal sheets, reduce costs and improve environmental performance.

[0003] A high-speed mixer is a device that uses high-speed rotating blades to quickly shear, mix, and disperse materials. It is suitable for the uniform mixing of various materials such as powders, granules, and liquids, and is commonly used in industries such as plastics, chemicals, food, and pharmaceuticals to improve mixing efficiency and product quality.

[0004] In the production process of existing PP hollow boards, it is necessary to first mix raw materials such as PP resin, additives and fillers. Existing high-speed mixers tend to generate high temperatures during operation. Under high temperature (110 ℃) or excessive shear conditions, raw materials such as PP resin, flame retardant masterbatch, and calcium carbonate are prone to the phenomenon of "stickiness-agglomeration-caking", which causes the materials to stick to the inner wall of the mixer and affect the mixing quality. Utility Model Content

[0005] The purpose of this invention is to provide a multifunctional high-speed PP hollow board mixer that uses a cooling mechanism to cool the materials, prevent them from sticking together and clumping, and ensure the quality of the mixing.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A multifunctional high-speed mixer for PP hollow boards includes: a mounting base, a mixing drum connected to the mounting base via a rotating assembly, an inlet and an outlet respectively opened on the outer walls at both ends of the mixing drum, inlet and outlet assembly provided at the inlet and outlet, a rotating rod rotatably mounted on the inner wall of the mixing drum, multiple stirring assemblies mounted on the rotating rod, a drive assembly mounted on the mixing drum, and a cooling mechanism provided inside the mixing drum; The cooling mechanism includes an installation groove inside the mixing tank. The installation groove is circular in shape. A heat-conducting plate is fixedly installed on the inner side wall of the installation groove. The heat-conducting plate is circular in shape and located at the opening of the installation groove. A cooling pipe is provided inside the installation groove. The outer side wall of the cooling pipe is fixedly installed on the outer side wall of the heat-conducting plate. The cooling pipe is spirally arranged.

[0007] Preferably, both ends of the cooling pipe inlet and outlet extend upward through the mounting groove, a first connector is fixedly installed at the cooling pipe inlet, and a second connector is fixedly installed at the cooling pipe outlet.

[0008] Preferably, the rotating assembly includes a fixing ring fixedly sleeved on the outer wall of the mixing tank, with rotating seats fixedly provided on the outer walls of both ends of the fixing ring, and the ends of the two rotating seats rotatably connected to the inner wall of the mounting base. A connecting rod is rotatably provided through the mounting base, and the end of the connecting rod is fixedly connected to the end of the rotating seat at the corresponding position. A first gear is fixedly provided on the end of the connecting rod.

[0009] Preferably, a first motor is fixedly mounted on the outer wall of the mounting base, a rotating shaft is fixedly mounted on the output end of the first motor, and a second gear is fixedly mounted on the end of the rotating shaft, with the second gear and the first gear meshing together.

[0010] Preferably, the feeding and discharging assembly includes a feeding pipe and a discharging pipe respectively disposed at the feeding port and the discharging port, and the inner sidewalls of the feeding pipe and the discharging pipe are threaded with sealing cover plates.

[0011] Preferably, the stirring assembly includes a mounting roller fixedly sleeved on the outer wall of the rotating rod, and a plurality of stirring paddles are fixedly disposed on the outer wall of the mounting roller.

[0012] Preferably, the drive assembly includes a second motor fixedly mounted on the outer wall of the mixing tank, and a drive rod fixedly mounted on the output end of the second motor. The end of the drive rod passes through the mixing tank and is fixedly connected to the end of the rotating rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are: The cooling mechanism cools the high temperature generated during the mixing of raw materials, preventing the materials from becoming sticky, agglomerated, or clumped together. This prevents the materials from sticking to the inner wall of the mixer, ensuring the quality of material mixing. At the same time, the combined use of the rotating and stirring components allows the mixing drum to rotate at a small angle, working with the stirring component to stir the raw materials inside the mixing drum, thus improving the mixing effect. Attached Figure Description

[0014] Figure 1 This is one of the perspective views of this utility model; Figure 2 This is a second perspective view of the present invention; Figure 3 This is a cross-sectional view of the mixing tank of this utility model; Figure 4 for Figure 3 Enlarged view of the structure at point A in the middle; In the diagram: 1. Mounting base; 2. Mixing tank; 3. Rotating rod; 4. Heat-conducting plate; 5. Cooling pipe; 6. First connector; 7. Second connector; 8. Fixing ring; 9. Rotating base; 10. Connecting rod; 11. First gear; 12. First motor; 13. Second gear; 14. Feed pipe; 15. Discharge pipe; 16. Sealing cover plate; 17. Mounting roller; 18. Stirring paddle; 19. Second motor; 20. Drive rod. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0016] Please see Figure 1 - Figure 4 As shown, a multifunctional PP hollow board high-speed mixer includes: a mounting base 1, a mixing tank 2 connected to the mounting base 1 via a rotating assembly, an inlet and an outlet respectively opened on the outer walls of both ends of the mixing tank 2, an inlet and an outlet assembly provided at the inlet and outlet, a rotating rod 3 rotatably mounted on the inner wall of the mixing tank 2, multiple stirring assemblies provided on the rotating rod 3, a drive assembly provided on the mixing tank 2, and a cooling mechanism provided inside the mixing tank 2; The cooling mechanism includes an installation groove inside the mixing tank 2. The installation groove is circular. A heat-conducting plate 4 is fixedly installed on the inner side wall of the installation groove. The heat-conducting plate 4 is circular and located at the opening of the installation groove. A cooling pipe 5 is installed inside the installation groove. The outer side wall of the cooling pipe 5 is fixedly installed on the outer side wall of the heat-conducting plate 4. The cooling pipe 5 is spirally arranged.

[0017] As can be seen from the above, the mounting base 1 suspends the mixing barrel 2 through the rotating seats 9 on both sides and the connecting rod 10, forming a support frame that can tilt back and forth. The barrel wall of the mixing barrel 2 is embedded with a circular mounting groove, and the groove opening is sealed with a heat-conducting plate 4. The spiral cooling pipe 5 is close to the heat-conducting plate 4, and the cooling water circulation carries away the heat, thereby controlling the temperature inside the mixing barrel 2. The rotating rod 3 inside the barrel is directly driven by the second motor 19 through the drive rod 20. The roller 17 on the rod drives several stirring paddles 18 to rotate at high speed, stirring and mixing the materials, thereby improving the mixing effect of the materials. The barrel body is provided with a feed pipe 14 and a discharge pipe 15 at both ends, which can be rotated at a small angle under the drive of the first motor 12, the first gear 11 and the second gear 13, realizing the conversion of three postures: feeding, mixing and discharging. The barrel body tilting is synchronized with the rotation of the paddles, so that the materials form a three-dimensional tumbling, improving the mixing uniformity and reducing dead corners, improving the mixing quality of the materials and avoiding clumping. The mixing tank 2 is equipped with a temperature monitoring device (not shown in the figure) to facilitate monitoring of the temperature inside the mixing tank 2. By setting a temperature range, the cooling mechanism starts to work when the temperature is high (110 ℃) to cool down. When the temperature drops (<90 ℃), the cooling mechanism stops working, so that the temperature inside the mixing tank 2 is maintained between 90 ℃ and 110 ℃, thereby improving the mixing effect of the device.

[0018] Specifically, both ends of the cooling pipe 5's inlet and outlet pass through the mounting groove and extend upwards. A first connector 6 is fixedly installed at the cooling pipe 5's inlet, and a second connector 7 is fixedly installed at the cooling pipe 5's outlet.

[0019] As can be seen from the above, the first connector 6 makes it easy to connect the inlet of the cooling pipe 5 to the water inlet pipe, and the second connector 7 makes it easy to connect the outlet of the cooling pipe 5 to the water outlet pipe. The spirally arranged cooling pipe 5 is closely attached to the annular heat-conducting plate 4. Cooling water flows in from the first connector 6 and flows out from the second connector 7, forming a continuous cooling layer on the barrel wall. The heat-conducting plate 4 quickly transfers the heat inside the barrel to the cooling water for cooling.

[0020] Specifically, regarding the aforementioned rotating assembly, stirring assembly, and driving assembly, the rotating assembly includes a fixed ring 8 fixedly sleeved on the outer wall of the mixing tank 2. Rotating seats 9 are fixedly provided on the outer walls of both ends of the fixed ring 8. The ends of the two rotating seats 9 are rotatably connected to the inner wall of the mounting base 1. A connecting rod 10 is rotatably provided through the mounting base 1. The end of the connecting rod 10 is fixedly connected to the end of the rotating seat 9 at the corresponding position. A first gear 11 is fixedly provided on the end of the connecting rod 10. A first motor 12 is fixedly installed on the outer wall of the mounting base 1. A rotating shaft is fixedly installed at the output end of the first motor 12. A second gear 13 is fixedly installed at the end of the rotating shaft. The second gear 13 and the first gear 11 are meshed and connected. The stirring assembly includes a mounting roller 17 fixedly sleeved on the outer wall of the rotating rod 3, and a plurality of stirring paddles 18 are fixedly disposed on the outer wall of the mounting roller 17; The drive assembly includes a second motor 19 fixedly mounted on the outer wall of the mixing tank 2. A drive rod 20 is fixedly mounted on the output end of the second motor 19. The end of the drive rod 20 passes through the mixing tank 2 and is fixedly connected to the end of the rotating rod 3.

[0021] As can be seen from the above, the fixed ring 8 and the rotating seats at both ends 9 form an integral rotating shaft. The first motor 12 drives the second gear 13 to mesh with the first gear 11, which drives the connecting rod 10 and the rotating seat 9 to rotate synchronously at a small angle. The gear transmission torque is large and the positioning is accurate, so that the mixing tank 2 can smoothly switch between the three postures of feeding, mixing and unloading, without the need for manual handling of the tank, thus reducing labor intensity. The second motor 19 directly drives the rotating rod 3 via the drive rod 20. Multiple sets of stirring paddles 18 on the mounting roller 17 stir and mix the material. Combined with the tilting of the barrel, this forms a three-dimensional tumbling motion, resulting in uniform mixing of the material. Example

[0022] The feeding and discharging assembly includes a feed pipe 14 and a discharge pipe 15 respectively located at the feed inlet and the discharge outlet. The inner walls of the feed pipe 14 and the discharge pipe 15 are threaded with sealing cover plates 16.

[0023] As can be seen from the above, the feed pipe 14 and the discharge pipe 15 are located at both ends of the barrel, and both are equipped with threaded sealing cover plates 16 inside. Tightening them can seal the barrel, and loosening them can open it quickly. The pipe openings are linked to the tilting of the barrel, ensuring smooth feeding and thorough unloading, avoiding residue, reducing dust dispersion, and improving operational safety and cleanliness.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-functional PP hollow plate high-speed mixer, characterized by, include: Mounting base (1), the mounting base (1) is connected to a mixing tank (2) via a rotating assembly, the mixing tank (2) has an inlet and an outlet on its outer side walls at both ends respectively, the inlet and outlet are provided with inlet and outlet assemblies, the inner side wall of the mixing tank (2) is rotatably provided with a rotating rod (3), the rotating rod (3) is provided with multiple stirring assemblies, the mixing tank (2) is provided with a driving assembly, and the mixing tank (2) is provided with a cooling mechanism; The cooling mechanism includes an installation groove inside the mixing tank (2), the installation groove is circular, a heat-conducting plate (4) is fixedly installed on the inner side wall of the installation groove, the heat-conducting plate (4) is circular and is located at the opening of the installation groove, a cooling pipe (5) is provided inside the installation groove, the outer side wall of the cooling pipe (5) and the outer side wall of the heat-conducting plate (4) are fixedly installed, and the cooling pipe (5) is spirally arranged.

2. The multi-functional PP hollow plate high-speed mixer according to claim 1, characterized in that: The inlet and outlet of the cooling pipe (5) are both through the mounting groove and extend upward. A first connector (6) is fixedly installed at the inlet of the cooling pipe (5), and a second connector (7) is fixedly installed at the outlet of the cooling pipe (5).

3. The multi-functional PP hollow plate high-speed mixer according to claim 1, characterized in that: The rotating assembly includes a fixed ring (8) fixedly sleeved on the outer wall of the mixing tank (2). Both ends of the fixed ring (8) are fixedly provided with rotating seats (9). The ends of the two rotating seats (9) are rotatably connected to the inner wall of the mounting base (1). A connecting rod (10) is rotatably provided through the mounting base (1). The end of the connecting rod (10) is fixedly connected to the end of the rotating seat (9) at the corresponding position. The end of the connecting rod (10) is fixedly provided with a first gear (11).

4. The multi-functional PP hollow plate high-speed mixer according to claim 3, characterized in that: A first motor (12) is fixedly installed on the outer wall of the mounting base (1). A rotating shaft is fixedly installed at the output end of the first motor (12). A second gear (13) is fixedly installed at the end of the rotating shaft. The second gear (13) and the first gear (11) are meshed together.

5. The multi-functional PP hollow plate high-speed mixer according to claim 1, characterized in that: The feeding and discharging assembly includes a feeding pipe (14) and a discharging pipe (15) respectively disposed at the feeding port and the discharging port. The inner walls of the feeding pipe (14) and the discharging pipe (15) are threaded with sealing cover plates (16).

6. The multi-functional PP hollow plate high-speed mixer according to claim 1, characterized in that: The stirring assembly includes a mounting roller (17) fixedly sleeved on the outer wall of the rotating rod (3), and a plurality of stirring paddles (18) are fixedly arranged on the outer wall of the mounting roller (17).

7. The multi-functional PP hollow plate high-speed mixer according to claim 1, characterized in that: The drive assembly includes a second motor (19) fixedly mounted on the outer wall of the mixing tank (2). A drive rod (20) is fixedly mounted on the output end of the second motor (19). The end of the drive rod (20) passes through the mixing tank (2) and is fixedly connected to the end of the rotating rod (3).