A cooling device for the production of double-wave ductile plastic structure wall pipes

CN224631246UActive Publication Date: 2026-08-14CHONGQING WESTON PIPE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0005]本实用新型的主要目的在于提供一种双波玄塑结构壁管生产用冷却装置,可以有效解决背景技术中传统冷却装置多采用固定角度的直喷式风冷或水冷方式,而双波玄塑结构壁管的表面由交替的波峰与波谷构成,形成了显著的高低起伏,当采用固定角度的直喷式冷风时,气流会优先、集中地冲击正对的波峰或波谷的某一侧,导致该区域冷却速率极快;而波谷的底部或波峰的背风侧则因气流难以触及或形成“风影区”,冷却效果大打折扣,这种不均匀的冷却会在管材的同一横截面上产生巨大的局部温差,进而引发管材内应力集中,导致波形变形、环刚度下降等问题的问题

Benefits of technology

[0013](1)本实用新型使用时,首先依据双波玄塑结构壁管的半径对出气管的位置进行调整,随后通过调节组件带动球头转动,球头通过输气管带动出气管转动,使出气管以第一转动柱为中心进行公转,依据双波玄塑结构壁管的波形弧度对出气管的倾斜角度进行调整,确保出气管吹出的冷风均匀覆盖波峰、波谷及管壁两侧,避免传统直喷式冷却导致的局部温差过大。

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Abstract

This utility model relates to the field of double-wave ductile plastic structure wall technology, specifically a cooling device for the production of double-wave ductile plastic structure wall tubes. It includes a base with a through groove. The inner wall of the through groove has a first air delivery groove and several ball grooves. A ball head is located within each ball groove, and a second air delivery groove is located on each ball head. An adjustment component is located on one side of the ball head. An air delivery pipe is fixedly installed on the outer wall of the side of the ball head away from the first air delivery groove. An air outlet pipe is threaded onto the air delivery pipe. Fans are fixedly installed on both sides of the base. A third air delivery groove is located between the fans and the first air delivery groove, ensuring that the cold air blown from the outlet pipe evenly covers the peaks, troughs, and both sides of the tube wall, avoiding excessive local temperature differences caused by traditional direct-injection cooling.
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Description

Technical Field

[0001] This utility model relates to the field of double-wave ductile plastic structure wall tube production technology, and more specifically, to a cooling device for the production of double-wave ductile plastic structure wall tubes. Background Technology

[0002] Double-walled ductile plastic (PVC) structural pipes typically refer to composite pipes made primarily of high-density polyethylene (HDPE) using a special extrusion molding process. The outer wall features a corrugated design, giving the pipe extremely high ring stiffness and compressive strength, effectively resisting external soil loads and dynamic impacts. The inner wall is smooth and flat, significantly reducing fluid resistance, improving water conveyance efficiency, and possessing excellent corrosion resistance, aging resistance, and sealing properties. With its comprehensive advantages of being lightweight, high-strength, easy to construct, and long-lasting, double-walled PVC structural pipes are widely used in municipal drainage and sewage systems, agricultural irrigation, industrial wastewater transportation, rainwater harvesting systems, and communication cable protection conduits. During the production process, cooling devices are required to cool the double-walled PVC structural pipes.

[0003] For example, Chinese Patent Publication No. CN201620156595.4 discloses a cooling device for the production of solid-walled PE pipes. The device includes a feeder, an extruder, and a die-making machine. The feeder is fixedly connected to the extruder, and the extruder is fixedly connected to the die-making machine. A cooling sleeve is fitted onto the die-making machine. The upper left and lower right ends of the cooling sleeve are respectively provided with an inlet pipe and an outlet pipe. Both the inlet and outlet pipes are connected to a cooling box via water pipes. A water pump is located above the cooling box and connected to a water pipe. The cooling box has a partition inside, dividing it into sub-chambers. A condenser pipe is located inside the cooling box, with an air outlet located on the right side of the middle section of the condenser pipe. The sub-chambers are divided into a refrigeration chamber and a heat dissipation chamber, located on the inner and outer sides of the condenser pipe, respectively. This device utilizes both air and water cooling to improve cooling efficiency and saves a significant amount of water resources through water recycling.

[0004] However, in the above-mentioned technical solutions, traditional cooling devices mostly adopt fixed-angle direct-injection air cooling or water cooling. The surface of the double-wave ductile wall is composed of alternating peaks and troughs, forming significant undulations. When using fixed-angle direct-injection cooling air, the airflow will preferentially and concentratedly impact one side of the opposite peak or trough, resulting in an extremely fast cooling rate in that area. However, the bottom of the trough or the leeward side of the peak is difficult for the airflow to reach or forms a "wind shadow zone," resulting in a significant reduction in cooling effect. This uneven cooling will generate huge local temperature differences on the same cross-section of the pipe, which will lead to stress concentration in the pipe and cause problems such as waveform deformation and decreased ring stiffness. Utility Model Content

[0005] The main objective of this invention is to provide a cooling device for the production of double-wave ductile plastic structured pipes. This device effectively solves the problem that traditional cooling devices in the background technology mostly use fixed-angle direct-injection air cooling or water cooling. The surface of the double-wave ductile plastic structured pipe is composed of alternating peaks and troughs, forming significant undulations. When using fixed-angle direct-injection cooling air, the airflow will preferentially and concentratedly impact one side of the opposite peak or trough, resulting in an extremely fast cooling rate in that area. However, the bottom of the trough or the leeward side of the peak is difficult for the airflow to reach or forms a "wind shadow zone," resulting in a significant reduction in cooling effect. This uneven cooling will generate huge local temperature differences on the same cross-section of the pipe, leading to stress concentration within the pipe and causing problems such as waveform deformation and decreased ring stiffness.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a cooling device for the production of double-wave ductile plastic structure wall pipes, comprising a base, a through groove on the base, a first air delivery groove and several ball grooves on the inner wall of the through groove, a ball head in each ball groove, a second air delivery groove on each ball head, an adjusting component on one side of each ball head, an air delivery pipe fixedly installed on the outer wall of the ball head away from the first air delivery groove, an air outlet pipe threaded onto the air delivery pipe, fans fixedly installed on both sides of the base, and a third air delivery groove between the fans and the first air delivery groove.

[0007] Preferably, the first gas delivery channel is connected to the ball channel, and the two sides of the second gas delivery channel are connected to the ball channel and the gas delivery pipe, respectively.

[0008] Preferably, the airflow from the fan is delivered to the first air delivery channel through the third air delivery channel.

[0009] Preferably, the adjustment assembly has a first rotating column rotatably mounted on the base, a worm gear mounted on the first rotating column, a worm engaged on one side of the worm gear, a second rotating column fixedly mounted on one end of the worm, and a knob fixedly mounted on the end of the second rotating column away from the worm.

[0010] Preferably, one end of the first rotating column is fixedly connected to the ball head, and the worm gear is rotatably mounted on the base.

[0011] Preferably, the side of the second rotating column away from the worm gear rotates through to the outside of the base.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) When using this utility model, firstly adjust the position of the air outlet pipe according to the radius of the double-wave ductile plastic structure wall pipe, then drive the ball head to rotate through the adjustment component, and drive the air outlet pipe to rotate through the air supply pipe, so that the air outlet pipe revolves around the first rotating column. Adjust the tilt angle of the air outlet pipe according to the waveform arc of the double-wave ductile plastic structure wall pipe to ensure that the cold air blown out by the air outlet pipe evenly covers the peaks, valleys and both sides of the pipe wall, and avoids the excessive local temperature difference caused by traditional direct injection cooling. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a cooling device for the production of double-wave ductile plastic structure wall tubes according to this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of a cooling device for producing double-wave ductile plastic structure wall tubes according to this utility model;

[0016] Figure 3 This utility model relates to a cooling device for the production of double-wave ductile plastic structure wall pipes. Figure 2 A magnified structural diagram at point A;

[0017] Figure 4 This is a schematic diagram of the adjusting component in a cooling device for producing a double-wave ductile plastic structure wall tube according to this utility model.

[0018] In the diagram: 1. Base; 2. Through slot; 3. First air delivery slot; 4. Fan; 5. Ball slot; 6. Ball head; 7. Second air delivery slot; 8. Adjustment component; 801. First rotating column; 802. Worm gear; 803. Worm; 804. Second rotating column; 805. Knob; 9. Air delivery pipe; 10. Air outlet pipe; 11. Third air delivery slot. Detailed Implementation

[0019] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0020] like Figures 1 to 3As shown, a cooling device for the production of double-wave ductile plastic structure wall tubes includes a base 1. A through groove 2 is provided on the base 1. A first air delivery groove 3 and several ball grooves 5 are provided on the inner wall of the through groove 2. A ball head 6 is provided in the ball groove 5. A second air delivery groove 7 is provided on the ball head 6. An adjustment component 8 is provided on one side of the ball head 6. An air delivery pipe 9 is fixedly provided on the outer wall of the side of the ball head 6 away from the first air delivery groove 3. An air outlet pipe 10 is threaded on the air delivery pipe 9. Fans 4 are fixedly installed on both sides of the base 1. A third air delivery groove 11 is provided between the fan 4 and the first air delivery groove 3.

[0021] like Figure 4 As shown, in another embodiment of the present invention, the adjusting component 8 is rotatably provided with a first rotating column 801 on the base 1, a worm gear 802 is provided on the first rotating column 801, a worm 803 is meshed on one side of the worm gear 802, a second rotating column 804 is fixedly provided on one end of the worm 803, and a knob 805 is fixedly provided on the end of the second rotating column 804 away from the worm 803.

[0022] When it is necessary to adjust the tilt angle of the air outlet pipe 10, firstly, the second rotating column 804 is rotated by the knob 805. The second rotating column 804 drives the worm gear 803 to rotate. The worm gear 803 drives the first rotating column 801 to rotate through the worm wheel 802. The first rotating column 801 drives the ball head 6 to rotate. The ball head 6 drives the air outlet pipe 10 to rotate through the air supply pipe 9, so that the air outlet pipe 10 revolves around the first rotating column 801 as the center, thereby adjusting the tilt angle of the air outlet pipe 10.

[0023] The working principle of a cooling device for the production of double-wave ductile plastic structure wall tubes:

[0024] In use, first rotate the vent pipe 10 to move it away from or towards the ball head 6. Adjust the position of the vent pipe 10 according to the radius of the double-wave ductile plastic structure. Rotate the knob 805 to rotate the second rotating column 804. The second rotating column 804 drives the worm gear 803 to rotate. The worm gear 803 drives the first rotating column 801 to rotate via the worm wheel 802. The first rotating column 801 drives the ball head 6 to rotate. The ball head 6 drives the vent pipe 10 to rotate via the air supply pipe 9. Make the vent pipe 10 revolve around the first rotating column 801 as the center. Adjust the position of the vent pipe 10 according to the waveform curvature of the double-wave ductile plastic structure. The tilt angle of the air outlet pipe 10 is adjusted to ensure that the cold air blown out by the air outlet pipe 10 evenly covers the peaks, valleys and both sides of the pipe wall. Then, the double-wave duct wall pipe passes through the through groove 2, and at the same time, the cold air generated by the fan 4 is delivered to the first air groove 3 through the third air delivery groove 11. Then, the cold air in the first air delivery groove 3 is delivered to the second air delivery groove 7 through the ball groove 5. The second air delivery groove 7 delivers the cold air to the air outlet pipe 10 through the air delivery pipe 9. Then, the cold air is blown to the double-wave duct wall pipe through the air outlet pipe 10 to cool the double-wave duct wall pipe and avoid excessive local temperature difference caused by traditional direct injection cooling.

[0025] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. All obvious variations or modifications derived from the technical solutions of the present invention are still within the protection scope of the present invention.

Claims

1. A cooling device for the production of pipes with double wave paraplastic structure wall, comprising a base (1), characterized by: The base (1) is provided with a through groove (2), the inner wall of the through groove (2) is provided with a first air supply groove (3) and several ball grooves (5), a ball head (6) is provided in the ball groove (5), a second air supply groove (7) is provided on the ball head (6), an adjustment component (8) is provided on one side of the ball head (6), an air supply pipe (9) is fixedly provided on the outer wall of the side of the ball head (6) away from the first air supply groove (3), an air outlet pipe (10) is threaded on the air supply pipe (9), a fan (4) is fixedly installed on both sides of the base (1), and a third air supply groove (11) is provided between the fan (4) and the first air supply groove (3).

2. The cooling device for producing a pipe with a double-wave parabola structural wall according to claim 1, characterized in that: The first gas delivery channel (3) is connected to the ball channel (5), and the two sides of the second gas delivery channel (7) are connected to the ball channel (5) and the gas delivery pipe (9) respectively.

3. The cooling device for producing a pipe having a double wave parabola structural wall according to claim 2, wherein: The airflow from the fan (4) is delivered to the first air delivery channel (3) through the third air delivery channel (11).

4. The cooling device for producing a pipe having a double wave parabola structural wall according to claim 3, wherein: The adjustment assembly (8) has a first rotating column (801) rotatably mounted on the base (1). A worm gear (802) is mounted on the first rotating column (801). A worm (803) is meshed on one side of the worm gear (802). A second rotating column (804) is fixedly mounted on one end of the worm (803). A knob (805) is fixedly mounted on the end of the second rotating column (804) away from the worm (803).

5. A cooling device for producing double-wave ductile plastic structure wall tubes according to claim 4, characterized in that: One end of the first rotating column (801) is fixedly connected to the ball head (6), and the worm gear (803) is rotatably mounted on the base (1).

6. The cooling device for producing a pipe having a double wave parabola structural wall according to claim 5, wherein: The second rotating column (804) rotates to the outside of the base (1) on the side away from the worm (803).

Citation Information

Patent Citations

  • Real wall pipe production cooling device of PE

    CN205439216U