Plastic granulation temperature uniformity adjustment device

CN224631248UActive Publication Date: 2026-08-14NANJING YUNCHANG POLYMER MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]针对上述情况,为克服现有技术的缺陷,本实用新型提供塑料造粒温度均匀性调节装置,有效的解决了现有塑料造粒装置不便于实现温度均匀性调节而进行分段冷却的问题

Benefits of technology

[0008](1)、在工作中,通过设置有水冷池一、水冷池二、水冷池三、Z型扁水管一、Z型扁水管二、温度传感器、加热棒,能够实现对塑料挤出材料进行分段冷却,从而实现缓冷,通过设置过滤组件、循环泵、循环水冷机、U型扁水管、回流管一和回流管二,能够实现水循环,并实现温度调节控制,从而实现分段、循环冷却;

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Abstract

This utility model relates to the field of granulation technology and discloses a device for regulating the temperature uniformity of plastic granulation. It solves the problem that existing plastic granulation devices are inconvenient for achieving temperature uniformity regulation and thus require segmented cooling. The device includes a support base, with a support frame at the top. Water-cooled pool one, water-cooled pool two, and water-cooled pool three are sequentially arranged at the top of the support frame. A filter assembly, a circulating pump, and a circulating water chiller are sequentially arranged at the top of the support base. A U-shaped flat water pipe is connected between water-cooled pool one and the filter assembly. A return pipe one is connected between the filter assembly and the circulating water chiller. The circulating pump is connected to the return pipe one. A return pipe two is connected between the circulating water chiller and water-cooled pool three. Temperature sensors are installed on one side inside each of water-cooled pool one, water-cooled pool two, and water-cooled pool three. Several heating rods are installed inside water-cooled pool one and water-cooled pool two. A controller is located on the front of the circulating water chiller. This device enables temperature uniformity regulation, thereby achieving segmented cooling.
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Description

Technical Field

[0001] This utility model belongs to the field of granulation technology, specifically a device for regulating the temperature uniformity of plastic granulation. Background Technology

[0002] In the plastic granulation process, the raw material is first extruded through a screw extruder, then the extruded strip is cooled, and finally sheared and granulated by a shearing machine. The existing cooling method is usually water cooling. However, existing water cooling devices are usually single-tank structures, so it is not convenient to adjust the cooling temperature in stages. For crystalline materials such as PE and PP, slow cooling (three-stage cooling of hot water, warm water and cold water) is required to reduce internal stress and avoid cracking. Conventional single-tank water cooling devices are not convenient for adjusting the temperature uniformity of crystalline materials such as PE and PP to achieve cooling. Therefore, this application proposes a plastic granulation temperature uniformity adjustment device. Utility Model Content

[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides a plastic granulation temperature uniformity adjustment device, which effectively solves the problem that the existing plastic granulation device is not convenient to achieve temperature uniformity adjustment and therefore requires segmented cooling.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a plastic granulation temperature uniformity adjustment device, comprising a support base, a support frame fixedly mounted on the top of the support base, and a water-cooling pool one, a water-cooling pool two, and a water-cooling pool three sequentially mounted on the top of the support frame. A Z-shaped flat water pipe one is installed between water-cooling pool two and water-cooling pool three, and a Z-shaped flat water pipe two is installed between water-cooling pool one and water-cooling pool two. A filter assembly, a circulating pump, and a circulating water chiller are sequentially mounted on the top of the support base, and a U-shaped flat water pipe is installed between water-cooling pool one and the filter assembly. A return pipe is installed between the water pipe, the filter assembly, and the circulating water chiller. The circulating pump is connected to the return pipe. A return pipe is installed between the circulating water chiller and the third water cooling pool. Temperature sensors are fixedly installed on one side inside the first, second, and third water cooling pools. Several heating rods are fixedly installed inside the first and second water cooling pools. A controller is installed on the front of the circulating water chiller. The installation height of the second Z-shaped flat water pipe is less than that of the first Z-shaped flat water pipe, and the installation height of the U-shaped flat water pipe is less than that of the second Z-shaped flat water pipe.

[0005] Preferably, a drain pipe is fixedly installed at the bottom of one side of the water-cooled pool, and a valve is installed on the drain pipe. Auxiliary support rollers are rotatably installed at both ends of the top of water-cooled pool one, water-cooled pool two, and water-cooled pool three. Several auxiliary support rollers are rotatably installed inside water-cooled pool one, water-cooled pool two, and water-cooled pool three. The installation height of the auxiliary support rollers is less than the installation height of the auxiliary support rollers one. Limit rods are fixedly installed on both sides of the top of water-cooled pool one, water-cooled pool two, and water-cooled pool three.

[0006] Preferably, the filter assembly consists of a filter box, a drawer box, and filter cotton. The drawer box is inserted and connected to the top of the front of the filter box, the bottom of the drawer box has a mesh structure, and the filter cotton is laid inside the drawer box.

[0007] Compared with the prior art, the beneficial effects of this utility model are:

[0008] (1) In operation, by setting up water cooling pool one, water cooling pool two, water cooling pool three, Z-shaped flat water pipe one, Z-shaped flat water pipe two, temperature sensor, and heating rod, the plastic extruded material can be cooled in segments to achieve slow cooling. By setting up filter components, circulating pump, circulating water chiller, U-shaped flat water pipe, return pipe one and return pipe two, water circulation can be achieved and temperature regulation and control can be achieved, thereby achieving segmented and circulating cooling.

[0009] (2) By setting auxiliary support roller one and auxiliary support roller two, the extruded strip material can be supported and the friction can be reduced. By setting a limiting rod, the extruded strip material can be limited. By setting a filter assembly consisting of a filter box, a drawer box and filter cotton, the circulating water can be filtered to maintain the cleanliness of the water. Attached Figure Description

[0010] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0011] In the attached diagram:

[0012] Figure 1 This is a schematic diagram of the plastic granulation temperature uniformity adjustment device of this utility model;

[0013] Figure 2 This is a schematic diagram of the second structure of the water-cooled pool of this utility model;

[0014] Figure 3 This is a schematic diagram of the Z-shaped flat water pipe of this utility model;

[0015] Figure 4 This is a schematic diagram of the filter assembly structure of this utility model;

[0016] In the diagram: 1. Support base; 2. Support frame; 3. Water-cooled pool one; 4. Water-cooled pool two; 5. Water-cooled pool three; 6. Z-shaped flat water pipe one; 7. Z-shaped flat water pipe two; 8. Filter assembly; 9. Circulating pump; 10. Circulating water chiller; 11. U-shaped flat water pipe; 12. Return pipe one; 13. Return pipe two; 14. Drain pipe; 15. Valve; 16. Auxiliary support roller one; 17. Auxiliary support roller two; 18. Limiting rod; 19. Filter box; 20. Drawer box; 21. Filter cotton; 22. Temperature sensor; 23. Heating rod. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] Depend on Figures 1 to 4 The present invention discloses a plastic granulation temperature uniformity adjustment device, comprising a support base 1, a support frame 2 fixedly mounted on the top of the support base 1, and a water-cooled pool 3, a water-cooled pool 4, and a water-cooled pool 5 sequentially mounted on the top of the support frame 2. A Z-shaped flat water pipe 6 is installed between the water-cooled pool 4 and the water-cooled pool 5, and a Z-shaped flat water pipe 7 is installed between the water-cooled pool 3 and the water-cooled pool 4. A filter assembly 8, a circulating pump 9, and a circulating water chiller 10 are sequentially mounted on the top of the support base 1. A U-shaped flat water pipe 11 is installed between the water-cooled pool 3 and the filter assembly 8. The filter assembly 8 is connected to the circulating water... A return pipe 12 is provided between the chiller 10 and the circulating pump 9 is connected to the return pipe 12. A return pipe 2 13 is provided between the circulating water chiller 10 and the water cooling pool 3 5. Temperature sensors 22 are fixedly installed on one side inside the water cooling pool 3, water cooling pool 2 4 and water cooling pool 3 5. Several heating rods 23 are fixedly installed inside the water cooling pool 3 and water cooling pool 2 4. A controller is provided on the front of the circulating water chiller 10. The installation height of the Z-shaped flat water pipe 2 7 is less than the installation height of the Z-shaped flat water pipe 1 6. The installation height of the U-shaped flat water pipe 11 is less than the installation height of the Z-shaped flat water pipe 2 7.

[0019] Before use, fill water cooling tank 3, water cooling tank 4, water cooling tank 5, and filter assembly 8 with water. Heating rod 23 heats the water in water cooling tank 3 and water cooling tank 4, making the water temperature in water cooling tank 3 higher than that in water cooling tank 4, and the water temperature in water cooling tank 4 higher than that in water cooling tank 5. The extruded raw material passes through water cooling tank 3, water cooling tank 4, and water cooling tank 5 in sequence, thus achieving slow cooling. During this process, circulation pump 9 and circulating water chiller are started. 10. To achieve water circulation and cool the water, preventing the water temperature from rising continuously during the cooling process and affecting the cooling effect, return pipe 12 and return pipe 23 return the cooled water to the interior of water cooling pool 3 5. The installation height of Z-shaped flat water pipe 2 7 is less than the installation height of Z-shaped flat water pipe 1 6, and the installation height of U-shaped flat water pipe 11 is less than the installation height of Z-shaped flat water pipe 2 7, so that the cooling water can automatically flow in water cooling pool 1 3, water cooling pool 2 4, and water cooling pool 3 5.

[0020] A drain pipe 14 is fixedly installed at the bottom of one side of the water-cooled pool 3. A valve 15 is installed on the drain pipe 14. Auxiliary support rollers 16 are rotatably installed at both ends of the top of the water-cooled pool 3, water-cooled pool 4, and water-cooled pool 5. Several auxiliary support rollers 2 17 are rotatably installed inside the water-cooled pool 3, water-cooled pool 4, and water-cooled pool 5. The installation height of the auxiliary support rollers 2 17 is less than the installation height of the auxiliary support rollers 16. Limit rods 18 are fixedly installed on both sides of the top of the water-cooled pool 3, water-cooled pool 4, and water-cooled pool 5.

[0021] The drain pipe 14 facilitates the drainage of water and enables the replacement of cooling water. The auxiliary support roller 16 and the auxiliary support roller 2 17 support and limit the strip-shaped material, and the limiting rod 18 limits the strip-shaped material laterally.

[0022] The filter assembly 8 consists of a filter box 19, a drawer box 20, and filter cotton 21. The drawer box 20 is inserted and connected to the top of the front of the filter box 19. The bottom surface of the drawer box 20 has a mesh structure, and the filter cotton 21 is laid inside the drawer box 20.

[0023] The circulating water passes through the filter box 19 and is filtered by the filter cotton 21. The drawer box 20 has a pull-out design, which makes it easy to replace the filter cotton 21. The bottom of the drawer box 20 has a mesh structure, which allows the cooling water to fall to the bottom of the filter box 19.

[0024] In operation, the system is equipped with three water-cooling pools (one, two, and three), Z-shaped flat water pipes (one and two), a temperature sensor, and a heating rod. This allows for segmented cooling of the extruded plastic material, achieving slow cooling. The system also includes a filter assembly, a circulating pump, a circulating water chiller, U-shaped flat water pipes, and return pipes (one and two) to achieve water circulation and temperature control, thus enabling segmented and cyclical cooling. Auxiliary support rollers (one and two) support the extruded strip material, reducing friction. A limiting rod restricts the movement of the extruded strip material. Finally, a filter assembly consisting of a filter box, a drawer box, and filter cotton filters the circulating water, maintaining its cleanliness.

Claims

1. A device for adjusting the temperature uniformity of plastic granulation, comprising a support base (1), characterized in that: The top end of the support base (1) is fixedly provided with a support frame (2), the top end of the support frame (2) is sequentially provided with a water cooling pool one (3), a water cooling pool two (4) and a water cooling pool three (5), a Z-shaped flat water pipe one (6) is arranged between the water cooling pool two (4) and the water cooling pool three (5), a Z-shaped flat water pipe two (7) is arranged between the water cooling pool one (3) and the water cooling pool two (4), the top end of the support base (1) is sequentially provided with a filtering assembly (8), a circulating pump (9) and a circulating water cooler (10), a U-shaped flat water pipe (11) is arranged between the water cooling pool one (3) and the filtering assembly (8), a backflow pipe one (12) is arranged between the filtering assembly (8) and the circulating water cooler (10), the circulating pump (9) is connected to the backflow pipe one (12), a backflow pipe two (13) is arranged between the circulating water cooler (10) and the water cooling pool three (5), a temperature sensor (22) is fixedly arranged on one side of the inside of the water cooling pool one (3), the water cooling pool two (4) and the water cooling pool three (5), a plurality of heating rods (23) are fixedly arranged in the inside of the water cooling pool one (3) and the water cooling pool two (4), and a controller is arranged on the front face of the circulating water cooler (10).

2. The plastic granulation temperature uniformity adjusting device according to claim 1, characterized by: The installation height of the Z-shaped flat water pipe two (7) is less than the installation height of the Z-shaped flat water pipe one (6), and the installation height of the U-shaped flat water pipe (11) is less than the installation height of the Z-shaped flat water pipe two (7).

3. The plastic granulation temperature uniformity adjusting device according to claim 1, characterized in that: The bottom of one end of the side edge of the water cooling pool one (3) is fixedly provided with a drain pipe (14), and the drain pipe (14) is provided with a valve (15).

4. The plastic granulation temperature uniformity adjusting apparatus according to claim 1, characterized by: Both ends of the top of the water cooling pool one (3), the water cooling pool two (4) and the water cooling pool three (5) are rotationally provided with auxiliary support rollers one (16), and a plurality of auxiliary support rollers two (17) are rotationally arranged in the inside of the water cooling pool one (3), the water cooling pool two (4) and the water cooling pool three (5), and the installation height of the auxiliary support rollers two (17) is less than the installation height of the auxiliary support rollers one (16).

5. The plastic granulation temperature uniformity adjusting apparatus according to claim 1, characterized by: Both sides of the top end of the water cooling pool one (3), the water cooling pool two (4) and the water cooling pool three (5) are fixedly provided with limiting rods (18).

6. The plastic granulation temperature uniformity adjusting apparatus according to claim 1, characterized by: The filtering assembly (8) is composed of a filtering box (19), a drawer box (20) and filter cotton (21), the drawer box (20) is connected to the top end of the front face of the filtering box (19), the bottom face of the drawer box (20) is a mesh structure, and the filter cotton (21) is laid in the inside of the drawer box (20).