Battery cell coating equipment and battery cell production system
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]本申请的目的是在于提供一种电芯包胶装置及电芯生产系统,从而解决了传统的钢壳类电芯的包胶方法多采用手工操作或半自动化设备,不仅效率低下,而且难以保证包胶的一致性和可靠性的问题
本申请的电芯包胶装置通过自动化控制完成包胶,即将胶纸贴附于电芯的在X方向上彼此相对的两侧。
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Figure CN224631279U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery cell manufacturing technology, and in particular to a battery cell coating device and a battery cell manufacturing system. Background Technology
[0002] With the rapid development of 3C products such as smartphones, tablets, drones, and wearable devices, the demand for miniaturized, high-performance batteries is increasing daily. As the core component of these batteries, the quality and performance of the battery cell directly affect the overall battery performance. In the cell manufacturing process, the encapsulation process is a crucial step in improving cell safety and stability, especially for steel-cased cells with high precision requirements. Traditional encapsulation methods for steel-cased cells often rely on manual operation or semi-automated equipment, which is not only inefficient but also makes it difficult to guarantee the consistency and reliability of the encapsulation. Utility Model Content
[0003] The purpose of this application is to provide a battery cell coating device and a battery cell production system, thereby solving the problem that traditional coating methods for steel-shell battery cells mostly rely on manual operation or semi-automatic equipment, which is not only inefficient but also makes it difficult to guarantee the consistency and reliability of the coating.
[0004] According to a first aspect of this application, a battery cell coating device is provided. The battery cell coating device includes a controller, a battery cell fixing mechanism, a lifting drive unit, a lifting slide, two linear drive mechanisms, and two adhesive scraping mechanisms. The battery cell fixing mechanism is used to fix the battery cell. The lifting drive unit is connected to the lifting slide to drive the lifting slide to slide along the Z direction. The two linear drive mechanisms are each connected to the side of the lifting slide facing the battery cell fixing mechanism, and the two linear drive mechanisms are symmetrically arranged about the centerline of the lifting slide, which is parallel to the Z direction. The linear drive mechanism includes a first drive unit and a first slide, and the first drive unit can drive the first slide to slide along the X direction. The two adhesive scraping mechanisms are respectively connected to the side of the two first slides facing the battery cell fixing mechanism, and the two adhesive scraping mechanisms can attach adhesive paper to the two opposite sides of the battery cell in the X direction. The controller is communicatively connected to the lifting drive unit and the first drive unit.
[0005] In any of the above technical solutions, the battery cell coating device further includes two electric rotary tables; the two electric rotary tables are respectively connected to the side of the two first slides facing the battery cell fixing mechanism, and the two electric rotary tables are symmetrically arranged about the center line of the lifting slide; the electric rotary table includes a second drive unit and a rotary table, the second drive unit can drive the rotary table to rotate, the rotary table is arranged facing the battery cell fixing mechanism, and the two glue scraping mechanisms are respectively connected to the side of the two rotary tables facing the battery cell fixing mechanism; the controller is communicatively connected to the second drive unit.
[0006] In any of the above technical solutions, the linear drive mechanism further includes a lead screw, a nut, and a fixed platform; the first drive unit is a drive motor; the fixed platform is fixedly connected to the lifting slide, the first drive unit is connected to the lead screw, the lead screw is threadedly connected to the nut, the nut is fixedly connected to the first slide, and the first slide is slidably connected to the fixed platform.
[0007] In any of the above technical solutions, the lifting drive unit, the first drive unit, and the second drive unit are all servo motors.
[0008] In any of the above technical solutions, the glue scraping mechanism further includes a glue scraper, a support plate, a first sliding plate, a first fixing plate, and a first spring; in the initial state, the support plate extends along the Z direction and is connected to the rotary table, the first sliding plate is slidably connected to one side of the support plate in the Y direction, the first fixing plate is fixedly connected to one side of the support plate in the Y direction, the first spring extends along the X direction and is fixed between the first fixing plate and the first sliding plate, and the glue scraper is connected to the first sliding plate and extends along the Z direction.
[0009] In any of the above technical solutions, the cell coating device further includes a third drive motor, a turntable, and a fixed plate; the cell fixing mechanism includes a cell support platform, a fourth drive unit, and a pressing unit; the third drive motor is connected to the turntable to drive the turntable to rotate, and the fixed plate is fixed above the turntable; the cell support platform is fixed on the turntable, the fourth drive unit is fixed on the fixed plate, and the fourth drive unit can drive the pressing unit to move along the Z direction to press the cell against the corresponding cell support platform; the controller is communicatively connected to the fourth drive unit and the third drive motor.
[0010] In any of the above technical solutions, the fourth driving part is a cylinder, and the pressing part includes a connecting plate, a second sliding plate, a second fixing plate, a second spring, and a pressing plate; the telescopic end of the cylinder is connected to one side of the connecting plate to drive the connecting plate to move along the Z direction; the second sliding plate is slidably connected to the other side of the connecting plate; the second fixing plate is fixedly connected to the other side of the connecting plate, and the second fixing plate is located above the second sliding plate; the second spring extends along the Z direction and is fixed between the second sliding plate and the second fixing plate; the pressing plate is perpendicular to the second sliding plate, and the pressing plate can press the battery cell against the battery cell support platform.
[0011] In any of the above technical solutions, the pressing part further includes a third fixing plate and a slide rail; the third fixing plate is fixedly connected to the other side of the connecting plate, and the third fixing plate and the second fixing plate are respectively located below and above the connecting plate; the slide rail is fixedly connected to the other side of the connecting plate and is located between the second fixing plate and the third fixing plate; the second sliding plate is slidably connected to the slide rail; a limiting step is provided below the second sliding plate, and the limiting step abuts against the third fixing plate.
[0012] In any of the above technical solutions, the number of the battery cell fixing mechanisms is four, and the four battery cell fixing mechanisms correspond sequentially to the battery cell loading position, the battery cell adhesive detection position, the battery cell coating position, and the battery cell unloading position; when the battery cell moves to the battery cell coating position with the turntable, the fourth driving unit drives the pressing unit to move along the Z direction to press the battery cell against the battery cell support platform.
[0013] In any of the above technical solutions, the cell coating device further includes a CCD camera; the CCD camera is communicatively connected to the controller, and the CCD camera detects the product information of the cell located at the cell coating detection position.
[0014] According to a second aspect of this application, a battery cell production system is provided, including the battery cell coating apparatus described above.
[0015] The battery cell coating device of this application includes a controller, a battery cell fixing mechanism, a lifting drive unit, a lifting slide, two linear drive mechanisms, and two adhesive scraping mechanisms. The battery cell fixing mechanism is used to fix the battery cell. The lifting drive unit is connected to the lifting slide to drive the lifting slide to slide along the Z direction. The two linear drive mechanisms are each connected to the side of the lifting slide facing the battery cell fixing mechanism, and are symmetrically arranged about the centerline of the lifting slide, which is parallel to the Z direction. Each linear drive mechanism includes a first drive unit and a first slide, and the first drive unit can drive the first slide to slide along the X direction. The two adhesive scraping mechanisms are respectively connected to the side of the two first slides facing the battery cell fixing mechanism, and can apply adhesive paper to the two opposite sides of the battery cell in the X direction. The controller is communicatively connected to the lifting drive unit and the first drive unit.
[0016] Based on the above technical features, the beneficial effects of this application are as follows: The cell coating device of this application completes the coating process through automated control, that is, the adhesive tape is attached to the two opposite sides of the cell in the X direction.
[0017] Specifically, the battery cell fixing mechanism of this application fixes the battery cell. When the battery cell arrives, the adhesive tape on the battery cell is in the shape of a "U". Initially, the controller controls the lifting drive unit to drive the lifting slide to slide along the Z direction, which in turn drives the two linear drive mechanisms and the two adhesive scraping mechanisms to slide along the Z direction. First, the two adhesive scraping mechanisms reach the initial position (the surface of the adhesive tape). Then, the controller controls the first drive unit of the two linear drive mechanisms to drive the first slide to slide along the X direction, which in turn drives the two adhesive scraping mechanisms to slide along the X direction (the positive and negative directions of X, respectively), smoothing the "U" adhesive tape into the shape of an "I". Finally, the controller controls the lifting drive unit to drive the lifting slide to continue sliding along the Z direction, which in turn drives the two adhesive scraping mechanisms to scrape the "I" shape to both sides, forming a "U" shape, so as to attach the adhesive tape to the two opposite sides of the battery cell in the X direction.
[0018] In other words, the battery cell coating device of this application controls the lifting drive and the first drive through the controller to automatically complete the coating. Compared with the prior art, this automatic control not only improves production efficiency and reduces manual intervention, but also greatly improves the consistency and reliability of the product.
[0019] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 A schematic diagram of the overall structure of the battery cell coating device according to an embodiment of this application is shown; Figure 2 Show Figure 1 Partial structural diagram; Figure 3 Show Figure 2 Partial structural diagram; Figure 4 A schematic diagram of the overall structure of the linear drive mechanism according to an embodiment of this application is shown; Figure 5 Show Figure 4 A schematic diagram of the overall structure behind the concealed mounting platform; Figure 6 A schematic diagram showing the overall structure of the glue scraping mechanism and the electric rotary table according to an embodiment of this application is provided. Figure 7 Show Figure 1 Partial structural diagram; Figure 8 A schematic diagram of the overall structure of the cell fixing mechanism according to an embodiment of this application is shown.
[0022] Icons: 100-Lifting drive unit; 200-Lifting slide; 300-Linear drive mechanism; 310-First drive unit; 320-First slide; 330-Lead screw; 340-Nut; 350-Fixed platform; 400-Glue scraping mechanism; 410-Glue scraping plate; 420-Support plate; 430-First slide plate; 440-First fixed plate; 450-First spring; 500-Battery cell fixing mechanism; 510-Battery cell support platform; 520-Fourth drive unit; 530-Pressure unit; 531-Connecting plate; 532-Second slide plate; 5321-Limit step; 533-Second fixed plate; 534-Second spring; 535-Pressure plate; 536-Third fixed plate; 537-Slide rail; 600-Turntable; 700-Fixed plate; 800-Electric rotary table; 810-Second drive unit; 820-Turntable. Detailed Implementation
[0023] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.
[0024] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.
[0025] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.
[0026] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.
[0027] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.
[0028] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.
[0029] The terminology used herein is for the purpose of describing various examples only and is not intended to limit this disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.
[0030] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.
[0031] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.
[0032] Prior to this application, traditional methods for coating steel-cased battery cells mostly involved manual operation or semi-automatic equipment, which was not only inefficient but also difficult to guarantee the consistency and reliability of the coating.
[0033] In view of this, according to the first aspect of this application, a battery cell coating device is provided, thereby solving the problems of low efficiency and difficulty in ensuring the consistency and reliability of coating in traditional steel-cased battery cell coating methods. Referring below... Figures 1 to 8 This application describes a battery cell coating apparatus according to some embodiments.
[0034] like Figure 1 , Figure 2 and Figure 3As shown, the battery cell coating device of this application includes a controller, a battery cell fixing mechanism 500, a lifting drive unit 100, a lifting slide 200, two linear drive mechanisms 300, and two glue scraping mechanisms 400. The battery cell fixing mechanism 500 is used to fix the battery cell. The lifting drive unit 100 is connected to the lifting slide 200 to drive the lifting slide 200 to slide along the Z direction. Two linear drive mechanisms 300 are connected to the side of the lifting slide 200 facing the battery cell fixing mechanism 500. The two linear drive mechanisms 300 are symmetrically arranged about the center line of the lifting slide 200, and the center line is parallel to the Z direction. The linear drive mechanism 300 includes a first drive unit 310 and a first slide 320. The first drive unit 310 can drive the first slide 320 to slide along the X direction. Two adhesive scraping mechanisms 400 are respectively connected to the side of the two first slides 320 facing the battery cell fixing mechanism 500. The two adhesive scraping mechanisms 400 can attach adhesive paper to the two opposite sides of the battery cell in the X direction. The controller is communicatively connected to the lifting drive unit 100 and the first drive unit 310.
[0035] In other words, the cell coating device of this application completes the coating process through automated control, that is, the adhesive tape is attached to the two opposite sides of the cell in the X direction.
[0036] Specifically, the battery cell fixing mechanism 500 of this application fixes the battery cell. When the battery cell arrives, the adhesive tape on it is in the shape of a "U". Initially, the controller controls the lifting drive unit 100 to drive the lifting slide 200 to slide along the Z direction, which in turn drives the two linear drive mechanisms 300 and the two adhesive scraping mechanisms 400 to slide along the Z direction. First, the two adhesive scraping mechanisms 400 reach the initial position (the surface of the adhesive tape). Then, the controller controls the first drive unit 310 of the two linear drive mechanisms 300 to drive the first slide 320 to slide along the X direction, which in turn drives the two adhesive scraping mechanisms 400 to slide along the X direction (the positive and negative directions of X, respectively), smoothing the "U" adhesive tape into the shape of an "I". Finally, the controller controls the lifting drive unit 100 to drive the lifting slide 200 to continue sliding along the Z direction, which in turn drives the two adhesive scraping mechanisms 400 to scrape the "I" shape to both sides, forming a "U" shape, so as to attach the adhesive tape to the two opposite sides of the battery cell in the X direction.
[0037] The battery cell coating device of this application controls the lifting drive unit 100 and the first drive unit 310 through a controller to automatically complete the coating process. Compared with the prior art, this automatic control not only improves production efficiency and reduces manual intervention, but also significantly improves the consistency and reliability of the product.
[0038] Additionally, in the embodiments of this application, such as Figure 1 , Figure 2 and Figure 3As shown, the battery cell coating device of this application also includes two electric rotary tables 800; the two electric rotary tables 800 are respectively connected to one side of the two first slides 320 facing the battery cell fixing mechanism 500, and the two electric rotary tables 800 are symmetrically arranged about the center line of the lifting slide 200. Figure 6 As shown, the electric rotary table 800 includes a second drive unit 810 and a rotary table 820. The rotary table 820 is positioned facing the battery cell fixing mechanism 500. Two adhesive scraping mechanisms 400 are respectively connected to the two sides of the rotary table 820 facing the battery cell fixing mechanism 500. The second drive unit 810 can drive the rotary table 820 to rotate, thereby driving the adhesive scraping mechanisms 400 to rotate. The controller is communicatively connected to the second drive unit 810. It should be noted that the electric rotary table 800 is prior art and is a readily available product.
[0039] With this setup, during the coating process, after the two adhesive scraping mechanisms 400 reach their initial positions (on the adhesive paper surface), the controller controls the first drive unit 310 of the two linear drive mechanisms 300 to drive the first slide 320 to slide along the X direction, thereby driving the two electric rotary tables 800 and the two adhesive scraping mechanisms 400 to slide along the X direction (the positive and negative directions of X, respectively), smoothing the "U"-shaped adhesive paper into an "I" shape. During this process, to ensure the accuracy of the coating, the controller can also control the second drive unit 810 to drive the adhesive scraping mechanism 400 to rotate, further smoothing the adhesive paper into an "I" shape. Finally, the controller controls the lifting drive unit 100 to drive the lifting slide 200 to continue sliding along the Z direction, smoothing the "I" shape to both sides into a "U" shape, so that the adhesive paper is attached to the opposite sides of the battery cell in the X direction.
[0040] The following will describe in detail the specific structure of the cell fixing mechanism 500, the linear drive mechanism 300, the electric rotary table 800 and the glue scraping mechanism 400 of this application, as well as the glue coating process.
[0041] In the embodiments of this application, such as Figure 4 and Figure 5 As shown, the linear drive mechanism 300 also includes a lead screw 330, a nut 340, and a fixed platform 350. The first drive unit 310 is a drive motor. The fixed platform 350 is fixedly connected to the lower part of the lifting slide 200. The first drive unit 310 is connected to the lead screw 330, which is threadedly connected to the nut 340. The lower part of the nut 340 is fixedly connected to the first slide 320. The first slide 320 and the fixed platform 350 are slidably connected via ball bearings. Thus, the first drive unit 310 drives the lead screw 330 to rotate, thereby causing the nut 340 to move along the lead screw 330, and consequently causing the first slide 320 to slide along the X direction on the fixed platform 350. It should be noted that the first drive unit 310 should be in a fixed state, meaning it can be fixed to other components, which are not shown in the figure.
[0042] In the embodiments of this application, such as Figure 6 As shown, the adhesive scraping mechanism 400 includes an adhesive scraper 410, a support plate 420, a first sliding plate 430, a first fixed plate 440, and a first spring 450. In the initial state, the support plate 420 extends along the Z-direction and is connected to the rotary table 820. The first sliding plate 430 is slidably connected to one side of the support plate 420 in the Y-direction (via a slide rail and slider). The first fixed plate 440 is fixedly connected to one side of the support plate 420 in the Y-direction. The first spring 450 extends along the X-direction and is fixed between the first fixed plate 440 and the first sliding plate 430. The adhesive scraper 410 is connected to the first sliding plate 430 and extends along the Z-direction. This configuration allows the first spring 450 to provide a flexible buffering and pressing effect, preventing the adhesive scraper 410 from directly and rigidly contacting and damaging the battery cell. In addition, in the initial state, the two scraper plates 410 of the two scraper mechanisms 400 are symmetrically arranged, and the two large surfaces of the two scraper plates 410 face each other, which makes it convenient for the scraper plates 410 to smooth or flatten the adhesive paper.
[0043] In the embodiments of this application, such as Figure 7 As shown, the battery cell coating device of this application further includes a third drive motor, a turntable 600, and a fixed plate 700; the battery cell fixing mechanism 500 includes a battery cell support platform 510, a fourth drive unit 520, and a pressing unit 530. The third drive motor is connected to the turntable 600 to drive the turntable 600 to rotate, and the fixed plate 700 is fixed above the turntable 600; the battery cell support platform 510 is fixed on the turntable 600, and the fourth drive unit 520 is fixed on the fixed plate 700. The fourth drive unit 520 can drive the pressing unit 530 to move along the Z direction to press the battery cell against the corresponding battery cell support platform 510; the controller is communicatively connected to the fourth drive unit 520 and the third drive motor.
[0044] In the embodiments of this application, such as Figure 7 As shown, there are four battery cell fixing mechanisms 500, which correspond sequentially to the battery cell loading position, the battery cell adhesive tape detection position, the battery cell coating position, and the battery cell unloading position. When the battery cell moves to the coating position with the turntable 600, the controller controls the fourth drive unit 520 to drive the clamping unit 530 to move along the Z direction to clamp the battery cell against the battery cell support platform 510. After the battery cell is clamped, the controller controls the lifting drive unit 100, the first drive unit 310, and the second drive motor to operate to coat the battery cell with adhesive. Here, the adhesive tape on the battery cell is U-shaped when it arrives, and extends beyond the battery cell support platform 510 and the clamping unit 530 on both sides in the X direction.
[0045] In the embodiments of this application, such as Figure 8As shown, the fourth driving unit 520 is a cylinder, and the pressing unit 530 includes a connecting plate 531, a second sliding plate 532, a second fixing plate 533, a second spring 534, and a pressing plate 535. The telescopic end of the cylinder is connected to one side of the connecting plate 531 to drive the connecting plate 531 to move along the Z direction. The second sliding plate 532 is slidably connected to the other side of the connecting plate 531. The second fixing plate 533 is fixedly connected to the other side of the connecting plate 531 and is located above the second sliding plate 532. The second spring 534 extends along the Z direction and is fixed between the second sliding plate 532 and the second fixing plate 533. The pressing plate 535 is perpendicular to the second sliding plate 532 and can press the battery cell against the battery cell support platform 510. This arrangement allows the second spring 534 to provide a flexible buffer pressing effect, preventing the pressing plate 535 from directly and rigidly contacting and damaging the battery cell.
[0046] Furthermore, in the embodiments of this application, such as Figure 8 As shown, the clamping part 530 also includes a third fixing plate 536 and a slide rail 537. The third fixing plate 536 is fixedly connected to the other side of the connecting plate 531, and the third fixing plate 536 and the second fixing plate 533 are located below and above the connecting plate 531, respectively. The slide rail 537 is fixedly connected to the other side of the connecting plate 531 and is located between the second fixing plate 533 and the third fixing plate 536. The second sliding plate 532 is slidably connected to the slide rail 537 via a slider. A limiting step 5321 is provided below the second sliding plate 532, and the limiting step 5321 abuts against the third fixing plate 536. This configuration allows the limiting step 5321 and the third fixing plate 536 to effectively support the second sliding plate 532, limiting its maximum downward movement and preventing further downward movement that could damage the battery cell.
[0047] The encapsulation process of this application will be described in detail below: Step 1: The battery cell is loaded from the battery cell loading position and moves with the turntable 600 to the battery cell adhesive tape detection position. The controller controls the fourth drive unit 520 to drive the clamping unit 530 to move along the Z direction to clamp the battery cell with the battery cell support platform 510. After the battery cell is clamped, the CCD camera detects the product information of the battery cell located at the battery cell adhesive tape detection position (the product information includes the size and angle data of the battery cell) and sends the detected product information to the controller. Subsequently, the controller controls the lifting drive unit 100, the first drive unit 310 and the second drive motor to operate according to the product information.
[0048] Step 2: After the CCD camera finishes detection, the battery cell moves to the battery cell encapsulation position along with the turntable 600. The controller controls the fourth driving part 520 to drive the pressing part 530 to move along the Z direction to press the battery cell against the battery cell bearing table 510. After the battery cell is pressed, the controller controls the lifting driving part 100, the first driving part 310 and the second driving motor to operate to encapsulate the battery cell.
[0049] Specifically, when the battery cell comes in, the adhesive tape on the battery cell is in a "U" shape. At the beginning, the controller controls the lifting driving part 100 to drive the lifting slide table 200 to slide along the Z direction, thereby driving the two linear driving mechanisms 300 and the two glue scraping mechanisms 400 to slide along the Z direction. First, the two glue scraping mechanisms 400 reach the initial position (the surface of the adhesive tape). After that, the controller controls the first driving part 310 of the two linear driving mechanisms 300 to drive the first slide table 320 to slide along the X direction, thereby driving the two glue scraping mechanisms �00 to slide along the X direction (the positive and negative directions of X respectively) to smooth the "U"-shaped adhesive tape into a "-" shape. During this process, in order to ensure the accuracy of encapsulation, the controller can also control the second driving part 810 to drive the glue scraping mechanism 400 to rotate to further smooth the adhesive tape into a "-" shape.
[0050] Finally, the controller controls the lifting driving part 100 to drive the lifting slide table 200 to continue sliding along the Z direction, thereby driving the two glue scraping mechanisms 400 to scrape the "-" shape flat to both sides to form a "冂" shape, so as to attach the adhesive tape to the two sides of the battery cell that are opposite to each other in the X direction.
[0051] Step 3: After the battery cell encapsulation is completed, the battery cell moves to the battery cell discharging position along with the turntable 600 and enters the next process.
[0052] As described above, the battery cell encapsulation device of the present application controls the driving of the lifting driving part 100 and the first driving part 310 through the controller to automatically control the encapsulation. Compared with the prior art, this automatic control not only improves the production efficiency, reduces the manual intervention, but also greatly improves the consistency and reliability of the product. In the embodiment of the present application, preferably, the lifting driving part 100, the first driving part 310, the second driving part 810 and the third driving motor are all servo motors, and the servo motors achieve precise speed, position and torque control through a closed-loop control system.
[0053] Building upon this, this application can also control the linear drive mechanism 300 and the electric rotary table 800 to automatically adjust the coating position and angle based on the adhesive tape position offset detected by the CCD camera, ensuring it matches the product information. This application can adaptively adjust the coating angle according to the positioning of each product, a technology that has shown significant effectiveness in the battery cell manufacturing process of the 3C industry. By combining a high-precision robotic arm with an advanced control system, this structure can monitor and adjust the coating angle in real time, ensuring optimal coating results for battery cells of various models and specifications. This adaptive adjustment not only improves production efficiency and reduces manual intervention but also significantly enhances product consistency and reliability. Simultaneously, precise coating angle control also enhances the stability and safety of the battery cells during use, providing a superior battery solution for 3C products.
[0054] This application also includes an AI visual inspection self-learning model: the quality of the overmolding is monitored throughout the process by a vision system (including a CCD camera), and the entire manufacturing process is adaptively learned through the construction of a digital model to improve the first-pass yield.
[0055] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments within the scope of the technology disclosed in this application, or make equivalent substitutions for some of the technical features. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application.
Claims
1. A battery cell coating device, characterized in that, It includes a controller, a cell fixing mechanism (500), a lifting drive unit (100), a lifting slide (200), two linear drive mechanisms (300) and two adhesive scraping mechanisms (400); the cell fixing mechanism (500) is used to fix the cell. The lifting drive unit (100) is connected to the lifting slide (200) to drive the lifting slide (200) to slide along the Z direction; Both linear drive mechanisms (300) are connected to the side of the lifting slide (200) facing the cell fixing mechanism (500). The two linear drive mechanisms (300) are symmetrically arranged about the center line of the lifting slide (200), and the center line is parallel to the Z direction. The linear drive mechanism (300) includes a first drive unit (310) and a first slide (320), wherein the first drive unit (310) is capable of driving the first slide (320) to slide along the X direction; The two adhesive scraping mechanisms (400) are respectively connected to the two first slides (320) on the side facing the cell fixing mechanism (500), and the two adhesive scraping mechanisms (400) are able to attach adhesive paper to the two sides of the cell that are opposite to each other in the X direction. The controller is communicatively connected to the lifting drive unit (100) and the first drive unit (310).
2. The battery cell encapsulating apparatus according to claim 1, wherein The battery cell coating device also includes two electric rotary tables (800). The two electric rotary tables (800) are respectively connected to the two first slides (320) on the side facing the battery cell fixing mechanism (500), and the two electric rotary tables (800) are symmetrically arranged about the center line of the lifting slide (200); The electric rotary table (800) includes a second drive unit (810) and a rotary table (820). The second drive unit (810) can drive the rotary table (820) to rotate. The rotary table (820) is arranged facing the cell fixing mechanism (500). The two glue scraping mechanisms (400) are respectively connected to the two rotary tables (820) on the side facing the cell fixing mechanism (500). The controller is communicatively connected to the second drive unit (810).
3. The battery cell encapsulation apparatus of claim 1, wherein The linear drive mechanism (300) further includes a lead screw (330), a nut (340), and a fixed platform (350); the first drive unit (310) is a drive motor; The fixed platform (350) is fixedly connected to the lifting slide (200), the first drive unit (310) is connected to the lead screw (330), the lead screw (330) is threadedly connected to the nut (340), the nut (340) is fixedly connected to the first slide (320), and the first slide (320) is slidably connected to the fixed platform (350).
4. The battery cell encapsulating apparatus according to claim 2, wherein The lifting drive unit (100), the first drive unit (310) and the second drive unit (810) are all servo motors.
5. The battery cell encapsulation apparatus of claim 2, wherein The glue scraping mechanism includes a glue scraper (410), a support plate (420), a first sliding plate (430), a first fixing plate (440), and a first spring (450). In the initial state, the support plate (420) extends along the Z direction and is connected to the rotary table (820). The first slide plate (430) is slidably connected to one side of the support plate (420) in the Y direction. The first fixing plate (440) is fixedly connected to one side of the support plate (420) in the Y direction. The first spring (450) extends along the X direction and is fixed between the first fixing plate (440) and the first slide plate (430). The scraper plate (410) is connected to the first slide plate (430) and extends along the Z direction.
6. The battery cell encapsulation apparatus according to any one of claims 1 to 5, wherein The battery cell coating device also includes a third drive motor, a turntable (600), and a fixing plate (700); the battery cell fixing mechanism (500) includes a battery cell support platform (510), a fourth drive unit (520), and a pressing unit (530). The third drive motor is connected to the turntable (600) to drive the turntable (600) to rotate, and the fixed plate (700) is fixed above the turntable (600); The cell support platform (510) is fixed on the turntable (600), and the fourth drive unit (520) is fixed on the fixed plate (700). The fourth drive unit (520) can drive the pressing unit (530) to move along the Z direction to press the cell against the corresponding cell support platform (510). The controller is communicatively connected to the fourth drive unit (520) and the third drive motor.
7. The battery cell encapsulation apparatus of claim 6, wherein, The fourth drive unit (520) is a cylinder, and the clamping unit (530) includes a connecting plate (531), a second sliding plate (532), a second fixing plate (533), a second spring (534), and a clamping plate (535). The telescopic end of the cylinder is connected to one side of the connecting plate (531) to drive the connecting plate (531) to move along the Z direction. The second sliding plate (532) is slidably connected to the other side of the connecting plate (531). The second fixing plate (533) is fixedly connected to the other side of the connecting plate (531) and the second fixing plate (533) is located above the second sliding plate (532). The second spring (534) extends along the Z direction and is fixed between the second sliding plate (532) and the second fixing plate (533). The pressing plate (535) is perpendicular to the second sliding plate (532) and can press the battery cell with the battery cell support platform (510).
8. The battery cell encapsulation apparatus of claim 7, wherein, The clamping part also includes a third fixing plate (536) and a slide rail (537); The third fixing plate (536) is fixedly connected to the other side of the connecting plate (531), and the third fixing plate (536) and the second fixing plate (533) are respectively located below and above the connecting plate (531). The slide rail (537) is fixedly connected to the other side of the connecting plate (531) and is located between the second fixing plate (533) and the third fixing plate (536). The second sliding plate (532) is slidably connected to the slide rail (537). A limiting step (5321) is provided below the second sliding plate (532), and the limiting step (5321) abuts against the third fixing plate (536).
9. The battery cell encapsulation apparatus of claim 6, wherein, The number of the battery cell fixing mechanisms (500) is four, and the four battery cell fixing mechanisms (500) correspond to the battery cell loading position, the battery cell adhesive paper detection position, the battery cell coating position and the battery cell discharge position in sequence. When the battery cell moves to the battery cell coating position with the turntable (600), the fourth driving part (520) drives the pressing part to move along the Z direction to press the battery cell against the battery cell carrier platform (510).
10. The battery cell encapsulation apparatus of claim 9, wherein, The battery cell coating device also includes a CCD camera; The CCD camera is communicatively connected to the controller, and the CCD camera detects the product information of the battery cell located at the battery cell adhesive film detection position.
11. An electrode production system, characterized by comprising: Includes the cell coating device as described in any one of claims 1-10.