A steel wire mesh polystyrene board processing device

CN224631292UActive Publication Date: 2026-08-14ZIBO LUJIA ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

由于聚苯乙烯板质地较软且不耐高温,焊渣附着后不仅会破坏其表面平整度,影响外观质量,还可能因局部过热导致聚苯乙烯板性能受损,降低其保温效果和使用寿命

Benefits of technology

[0012]该技术方案在钢丝网架聚苯乙烯板加工中具有多方面有益效果。焊接辅助工装通过金属L形固定角和弹性带构成框架,能稳固包裹聚苯乙烯板,为加工提供稳定基础。防护透明薄膜的设置巧妙,其焊接口与钢丝网架钢丝交叉端对齐,既不妨碍焊接,又能阻挡焊接时产生的焊渣附着在聚苯乙烯板表面,保证聚苯乙烯板外观质量。利用磁铁条与金属L形固定角的磁吸连接,配合压板和把手,可方便快捷地对防护透明薄膜四角进行固定和松开操作,提高加工效率。加工完成后,只需剪破并取出防护透明薄膜,操作简单。整体技术方案从稳定加工、保护板材、便捷操作等方面提升钢丝网架聚苯乙烯板的加工质量和效率。

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Abstract

This utility model discloses a processing device for polystyrene boards with steel wire mesh frames. The welding auxiliary fixture of this device internally encloses the polystyrene board, and protective transparent films are provided on both sides to cover the polystyrene board. Steel wire mesh frames are welded to both sides. The welding auxiliary fixture consists of metal L-shaped fixing corners located at the four corners of the polystyrene board and elastic bands connecting the fixing corners. Magnetic strips are magnetically attracted to the outer side of the metal L-shaped fixing corners. One side of the magnetic strips is connected to a pressure plate and a handle. The pressure plate and the metal L-shaped fixing corners can clamp the edges of the protective transparent films at the four corners. During processing, the weld joint of the protective transparent film is aligned with the intersection ends of the steel wires of the steel wire mesh frame to prevent weld slag from adhering to the surface of the polystyrene board. After welding, the protective transparent film is cut and removed. This device has a reasonable structure, effectively protects the polystyrene board, improves welding quality, is easy to operate, and is suitable for the efficient processing of polystyrene boards with steel wire mesh frames.
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Description

Technical Field

[0001] This utility model relates to the field of auxiliary equipment for polystyrene board processing, specifically to a steel wire mesh polystyrene board processing device. Background Technology

[0002] In the field of building insulation and structural component manufacturing, steel wire mesh polystyrene board, as a material integrating insulation and structural functions, is increasingly widely used. It typically consists of polystyrene board as the insulation core, with steel wire mesh on both sides. The steel wire mesh is connected to the steel wires embedded inside the polystyrene board through welding or other methods, forming an integral structure. However, there are many problems in the traditional processing of steel wire mesh polystyrene boards. During welding, the high-temperature weld slag splatters everywhere and easily adheres to the surface of the polystyrene board. Because polystyrene board is relatively soft and not heat-resistant, the weld slag not only damages its surface smoothness and affects its appearance quality, but may also impair the performance of the polystyrene board due to localized overheating, reducing its insulation effect and service life. Therefore, developing a steel wire mesh polystyrene board processing device that can effectively solve the above problems is of significant practical importance. Utility Model Content

[0003] The purpose of this utility model is to provide a technical solution for a steel wire mesh polystyrene board processing device to overcome the shortcomings mentioned in the background art. To address the drawbacks and defects of the background art, this technical solution includes the following: it comprises a welding auxiliary fixture, the interior of which is wrapped with a polystyrene board; protective transparent films are provided on the left and right sides of the welding auxiliary fixture, covering the left and right sides of the polystyrene board; and steel wire mesh is welded to both sides of the welding auxiliary fixture.

[0004] The welding auxiliary fixture includes four metal L-shaped fixing corners located at the four corners of the polystyrene board, eight elastic bands fixedly connected between the metal L-shaped fixing corners, and magnetic strips magnetically attracted to the outer sidewalls of the metal L-shaped fixing corners. A pressure plate is fixedly connected to the side of the magnetic strip away from the metal L-shaped fixing corner, and a handle is fixedly connected to the end face of the pressure plate away from the magnetic strip. There is a gap between the pressure plate and the metal L-shaped fixing corner to clamp the edges of the protective transparent film at the four corners.

[0005] As a preferred embodiment of this utility model: the interior of the protective transparent film has multiple welding ports arranged in a rectangular array, and the positions of the welding ports are aligned with the positions of the cross ends of the steel wires on the steel wire mesh frame.

[0006] As a preferred embodiment of this utility model, the polystyrene board has steel wire strips embedded inside for welding to the cross ends of the steel wires of the steel wire mesh frame.

[0007] As a preferred embodiment of this utility model: the wire mesh frame is located outside the protective transparent film, and after the wire mesh frame and the steel wire inside the polystyrene board are welded together, the protective transparent film is cut with scissors and removed from between the polystyrene board and the wire mesh frame.

[0008] As a preferred embodiment of this utility model: all the metal L-shaped fixing angles are L-shaped, and the outer surface of the metal L-shaped fixing angles is magnetically connected to the magnetic attraction surface of the magnet strip.

[0009] As a preferred embodiment of this utility model: the protective transparent film, excluding the weld joint, serves to prevent weld slag generated during the welding of the polystyrene board and the wire mesh frame from adhering to the surface of the polystyrene board.

[0010] As a preferred embodiment of this utility model: the surface of the pressure plate near the metal L-shaped fixing corner is in close contact with the outer edge surface of the protective transparent film, which is used to fix the four corners of the protective transparent film.

[0011] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0012] This technical solution offers several advantages in the processing of steel wire mesh polystyrene boards. The welding auxiliary fixture, with its L-shaped metal fixing corners and elastic bands forming a frame, securely wraps the polystyrene board, providing a stable foundation for processing. The ingenious design of the protective transparent film aligns its welding joints with the intersections of the steel wires in the wire mesh, neither hindering welding nor allowing weld slag to adhere to the polystyrene board surface, ensuring the board's appearance quality. Utilizing the magnetic connection between the magnetic strips and the L-shaped metal fixing corners, along with a pressure plate and handle, the four corners of the protective transparent film can be easily and quickly fixed and loosened, improving processing efficiency. After processing, simply cut and remove the protective transparent film; the operation is simple. The overall technical solution improves the processing quality and efficiency of steel wire mesh polystyrene boards by stabilizing processing, protecting the board material, and facilitating operation. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0014] Figure 1 This is a schematic diagram of the overall structure of the steel wire mesh polystyrene board;

[0015] Figure 2 This is a schematic diagram of the sheet metal and welding auxiliary tooling;

[0016] Figure 3 This is a schematic diagram of welding auxiliary tooling;

[0017] Figure 4 A schematic diagram of a partial component of the welding auxiliary tooling.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1. Welding auxiliary fixtures; 1-1. Metal L-shaped fixing corner; 1-2. Elastic band; 1-3. Pressure plate; 1-4. Handle; 1-5. Magnetic strip; 2. Steel wire mesh frame; 3. Protective transparent film; 4. Polystyrene board; 5. Weld joint. Detailed Implementation

[0020] To provide a clearer explanation and illustration of the technical solution and implementation of this utility model, several preferred specific embodiments for implementing the technical solution of this utility model are described below. The following description is merely exemplary and not intended to limit the scope, application, or use of this disclosure. It should be understood that in all these drawings, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically illustrate the concept and principle of the embodiments of this disclosure and do not necessarily show the specific dimensions and proportions of the various embodiments of this disclosure. The technical solution of this utility model will be clearly and completely described below in conjunction with embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model.

[0021] Example 1: When processing the polystyrene board with wire mesh frame, first place four metal L-shaped fixing corners 1-1 at the four corners of the polystyrene board 4, and fix the four metal L-shaped fixing corners 1-1 together with eight elastic bands 1-1 to form the preliminary frame of the welding auxiliary fixture 1. Cover the left and right sides of the polystyrene board 4 with the protective transparent film 3, aligning the welding joints 5 on the protective transparent film 3 with the cross ends of the wires on the wire mesh frame 2. Magnetic strips 1-5 are magnetically attracted to the outer sidewall of the metal L-shaped fixing corners 1-1. Since a pressure plate 1-3 is fixedly connected to the side of the magnetic strip 1-5 away from the metal L-shaped fixing corner 1-1, and a handle 1-4 is fixedly connected to the end face of the pressure plate 1-3 away from the magnetic strip 1-5, by operating the handle 1-4, the pressure plate 1-3 and the metal L-shaped fixing corners 1-1 clamp the four corner edges of the protective transparent film 3, thus fixing the protective transparent film 3. At this point, steel wires for welding to the intersecting ends of the steel wires in the wire mesh frame 2 have been embedded inside the polystyrene board 4. The wire mesh frame 2 is then welded to the left and right sides of the welding auxiliary fixture 1. During the welding process, the protective transparent film 3, except for the surface of the weld joint 5, prevents weld slag from adhering to the surface of the polystyrene board 4. After welding is completed, the protective transparent film 3 is cut with scissors and removed from between the polystyrene board 4 and the wire mesh frame 2, thus completing the processing of the wire mesh frame polystyrene board.

[0022] Example 2: When processing the polystyrene board with wire mesh frame, assemble the welding auxiliary fixture 1 as described in Example 1. Cover both sides of the polystyrene board 4 with the protective transparent film 3, and adjust the protective transparent film 3 to accurately align the welding joint 5 with the intersection of the wires in the wire mesh frame 2. Attach the magnet strip 1-5 to the outside of the metal L-shaped fixing corner 1-1, and fix the four corners of the protective transparent film 3 with the pressure plate 1-3. The surface of the pressure plate 1-3 near the metal L-shaped fixing corner 1-1 should be in close contact with the outer edge surface of the protective transparent film 3. Begin welding the wire mesh frame 2. Due to the obstruction of the protective transparent film 3, welding slag will not fall onto the surface of the polystyrene board 4. After welding, loosen the fixing of the protective transparent film 3 from the gap between the pressure plate 1-3 and the metal L-shaped fixing corner 1-1, cut the protective transparent film 3 with scissors, and remove it to obtain the processed wire mesh frame polystyrene board.

[0023] Example 3: When processing the steel wire mesh polystyrene board, first construct the welding auxiliary fixture 1. Connect the metal L-shaped fixing corners 1-1 with elastic bands 1-2 and place them on the four corners of the polystyrene board 4. Lay down the protective transparent film 3, aligning the welding joints 5 with the intersections of the steel wires in the steel wire mesh 2. Magnetic strips 1-5 are magnetically attracted to the outside of the metal L-shaped fixing corners 1-1, and the four corners of the protective transparent film 3 are fixed using pressure plates 1-3. At this point, steel wires are embedded inside the polystyrene board 4. Weld the steel wire mesh 2 to both sides of the device, with the protective transparent film 3 acting as a barrier against welding slag. After welding is completed, operate the handle 1-4 to loosen the pressure plates 1-3 and remove the protective transparent film 3, cutting and removing it to complete the processing of the steel wire mesh polystyrene board.

[0024] Based on the above, the workflow of this technical solution is described as follows: Four metal L-shaped fixing corners 1-1 are placed at the four corners of the polystyrene board 4, and the four metal L-shaped fixing corners 1-1 are fixedly connected to each other using eight elastic bands 1-2 to form the preliminary frame structure of the welding auxiliary fixture 1. At this time, the polystyrene board 4 is in a state of being wrapped inside the frame, while ensuring that the steel wire strips for welding to the steel wire intersections of the wire mesh frame 2 are embedded inside the polystyrene board 4; then, the protective transparent film 3 is covered on the left and right sides of the polystyrene board 4, and the position of the protective transparent film 3 is adjusted so that the multiple rectangular array welding ports 5 inside are aligned with the positions of the steel wire intersections on the wire mesh frame 2; then, the magnetic strip 1-5 is magnetically attracted to the outer sidewall of the metal L-shaped fixing corner 1-1. Since a pressure plate 1-3 is fixedly connected to the side of the magnetic strip 1-5 away from the metal L-shaped fixing corner 1-1, and a handle 1-4 is fixedly connected to the end face of the pressure plate 1-3 away from the magnetic strip 1-5, the handle 1-4 is operated by... 4. Make the surface of the pressure plate 1-3 close to the metal L-shaped fixing corner 1-1 in close contact with the outer edge surface of the protective transparent film 3. Use the gap between the pressure plate 1-3 and the metal L-shaped fixing corner 1-1 to clamp the four corner edges of the protective transparent film 3, thereby fixing the protective transparent film 3. At this time, the remaining surface of the protective transparent film 3, except for the welding joint 5, can prevent the welding slag generated during subsequent welding from adhering to the surface of the polystyrene board 4. Then, place the wire mesh frame 2 on the left and right sides of the welding auxiliary tooling 1 and perform the welding operation, so that the wire mesh frame 2 and the steel wire inside the polystyrene board 4 are welded at the welding joint 5. During the welding process, the protective transparent film 3 continues to play the role of blocking welding slag. After the welding is completed, use scissors to cut the protective transparent film 3, and then use the operating handle 1-4 to loosen the pressure plate 1-3 from fixing the protective transparent film 3. Remove the cut protective transparent film 3 from between the polystyrene board 4 and the wire mesh frame 2. This completes the processing of the wire mesh frame polystyrene board.

[0025] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A steel wire mesh polystyrene board processing device, comprising welding auxiliary fixtures (1), characterized in that: The welding auxiliary tooling (1) is wrapped with a polystyrene board (4). The left and right sides of the welding auxiliary tooling (1) are provided with protective transparent films (3) covering the left and right sides of the polystyrene board (4). The left and right sides of the welding auxiliary tooling (1) are welded with wire mesh frames (2). The welding auxiliary fixture (1) includes four metal L-shaped fixing corners (1-1) located at the four corners of the polystyrene board (4), eight elastic bands (1-2) fixedly connected between the metal L-shaped fixing corners (1-1), and magnetic strips (1-5) are magnetically attracted on the outer sidewalls of the metal L-shaped fixing corners (1-1). A pressure plate (1-3) is fixedly connected to the side of the magnetic strips (1-5) away from the metal L-shaped fixing corners (1-1), and a handle (1-4) is fixedly connected to the end face of the pressure plate (1-3) away from the magnetic strips (1-5). The pressure plate (1-3) and the metal L-shaped fixing corners (1-1) have gaps between them to clamp the edges of the four corners of the protective transparent film (3).

2. The steel wire mesh polystyrene board processing device according to claim 1, characterized in that: The protective transparent film (3) has multiple welding ports (5) arranged in a rectangular array inside, and the position of the welding ports (5) is aligned with the position of the cross ends of the steel wires on the wire mesh frame (2).

3. The steel wire mesh polystyrene board processing device according to claim 1, characterized in that: The polystyrene board (4) has steel wire strips embedded inside for welding to the wire intersections of the steel wires of the steel wire mesh frame (2).

4. The steel wire mesh polystyrene board processing device according to claim 1, characterized in that: The wire mesh frame (2) is located outside the protective transparent film (3). After the wire mesh frame (2) and the polystyrene board (4) are welded together, the protective transparent film (3) is cut with scissors and removed from between the polystyrene board (4) and the wire mesh frame (2).

5. The steel wire mesh polystyrene board processing device according to claim 1, characterized in that: The metal L-shaped fixing angles (1-1) are all L-shaped, and the outer surface of the metal L-shaped fixing angles (1-1) is connected to the magnetic attraction surface of the magnet strip (1-5) by magnetic attraction.

6. The steel wire mesh polystyrene board processing device according to claim 1, characterized in that: The protective transparent film (3) is used to prevent the weld slag generated during the welding of the polystyrene board (4) and the wire mesh frame (2) from adhering to the surface of the polystyrene board (4).

7. The steel wire mesh polystyrene board processing device according to claim 1, characterized in that: The pressure plate (1-3) is in close contact with the outer edge of the protective transparent film (3) near the metal L-shaped fixing corner (1-1) and is used to fix the four corners of the protective transparent film (3).