A processing device for a waterproof roofing lightweight fireproof insulation board

Abstract

This application relates to equipment for manufacturing insulation boards, specifically a processing apparatus for a lightweight fireproof insulation board for waterproof roofing. It includes a conveyor line for moving the boards forward, and along the conveyor line, a first processing device for machining horizontal grooves on the boards, a second processing device for machining longitudinal grooves on the boards, a first coating device for covering the boards with a Class A thermosetting composite polystyrene foam layer, a covering device for covering the Class A thermosetting composite polystyrene foam layer with a mesh fabric, and a second coating device for covering the mesh fabric with a crack-resistant mortar layer. This application provides a processing apparatus for a lightweight fireproof insulation board for waterproof roofing, which can replace manual production of insulation boards, thereby improving production efficiency.

Description

Technical Field

[0001] This application relates to equipment for manufacturing insulation boards, and more particularly to a processing apparatus for a lightweight fireproof insulation board for waterproof roofing. Background Technology

[0002] One related technology is a lightweight fireproof and heat-insulating waterproof roofing board, see [link to relevant technology]. Figure 11 The insulation board 10 uses graphite polystyrene board as the material 101, and a layer of Class A thermosetting composite polystyrene foam 102 is laminated on the graphite polystyrene board for fireproofing. A mesh fabric 103 and a crack-resistant mortar layer 104 are then applied to the Class A thermosetting composite polystyrene foam layer 102. The graphite polystyrene board needs to be equipped with... Figure 11 The transverse grooves 1011 and longitudinal grooves 1012 shown are designed to automatically form corresponding transverse and longitudinal reinforcing ribs when the slurry of the Class A thermosetting composite polystyrene foam layer is laminated onto the graphite polystyrene board, thereby improving the strength of the board. Related technologies do not include a complete set of processing equipment for this lightweight fireproof insulation board for waterproof roofing; manual production would result in low efficiency and high labor intensity. Summary of the Invention

[0003] In view of this, this application provides a processing device for a lightweight fireproof insulation board for waterproof roofing, which can replace manual production of insulation boards, thereby improving production efficiency.

[0004] To achieve the above objectives, this application employs the following technical solution:

[0005] A processing device for a lightweight fireproof and heat-insulating waterproof roofing board is characterized by comprising: a conveyor line for moving the board forward; a first processing device for processing transverse grooves on the board, a second processing device for processing longitudinal grooves on the board, a first coating device for covering the board with a Class A thermosetting composite polystyrene foam layer, a covering device for covering the Class A thermosetting composite polystyrene foam layer with a mesh cloth, and a second coating device for covering the mesh cloth with a crack-resistant mortar layer.

[0006] The above-mentioned processing device for a lightweight fireproof and heat-insulating waterproof roofing board uses a conveyor line to move the board forward. The board passes through a first processing device and a second processing device to process horizontal and vertical grooves on its surface. Subsequently, the board passes through a first coating device, a cloth covering device, and a second coating device to successively cover the board with Class A thermosetting composite polystyrene foam, mesh cloth, and crack-resistant mortar to form a corresponding heat-insulating board. The entire processing device can replace manual processing and improve processing efficiency.

[0007] In some embodiments, the first processing device includes a pressing device mounted on the conveyor line for pressing the sheet material downwards, and a first mechanism mounted on the conveyor line for processing transverse grooves on the sheet material. The first mechanism includes a first bracket mounted on the conveyor line and two sets of first components spaced apart horizontally and located above the conveyor line. Each first component includes two first processing groups spaced apart horizontally and a left-right adjustment component fixedly mounted on the first bracket for adjusting the left-right movement of the two first processing groups. Each first processing group includes a first base, a first motor slidably connected vertically to the first base, a lifting drive mechanism mounted on the first base for driving the first motor to move up and down, and a front-back adjustment component mounted on the left-right adjustment component for adjusting the front-back movement of the first base. The output shaft of the first motor is vertically downwards, and a grooving tool is fixedly mounted on the output shaft. During the forward movement of the sheet material, the rotating grooving tool can cut transverse grooves extending in the front-back direction on the sheet material. The pressing device is mainly used to lightly press down the sheet material to prevent it from moving upwards. The lifting drive mechanism is used to drive the first motor to move up and down, thereby performing downward cutting or upward resetting. The front-to-back adjustment assembly is used to adjust the front-to-back position of the first motor, mainly for installation and debugging, while the left-to-right adjustment assembly is used to adjust the spacing and position of the two transverse slots.

[0008] In some embodiments, the left-right adjustment assembly includes left and right bases fixedly mounted on a first bracket, left and right screws extending in the left-right direction and rotatably connected to the left and right bases, and left and right guide rods fixedly mounted on the left and right bases and extending in the left-right direction. The front-back adjustment assembly includes front and back bases, front and back screws extending in the front-back direction and rotatably connected to the front and back bases, and front and back guide rods fixedly mounted on the front and back bases and extending in the front-back direction. Left and right sliders are fixedly mounted on the front and back bases. The left and right sliders are threadedly connected to the left and right screws by left and right nuts, and are slidably connected to the left and right guide rods by left and right guide sleeves. The nuts of the two left and right sliders on the left and right screws have opposite rotation directions. Front and back sliders are fixedly mounted on the first base. The front and back sliders are threadedly connected to the front and back screws by front and back nuts, and are slidably connected to the front and back guide rods by front and back guide sleeves. The first motor is vertically slidably connected to the first base through a slide rail slider assembly. The lifting drive mechanism is a first lifting cylinder mounted on the first base for driving the first motor to move up and down.

[0009] In some embodiments, the pressing device includes a pressing bracket fixedly installed on the conveyor line and two or more pressing cylinders spaced apart on the pressing bracket in the left-right direction. An elastic pressure plate is fixedly provided on the lower piston rod of the pressing cylinder. When the elastic pressure plate descends, it presses down on the upper surface of the plate, restricting the plate from moving upward.

[0010] In some embodiments, the second processing device includes a second frame slidably connected to the conveyor line in the front-back direction, a longitudinal beam extending in the front-back direction, a left-right drive mechanism disposed between the longitudinal beam and the second frame for driving the longitudinal beam to move left and right, a plurality of longitudinal processing heads spaced apart on the longitudinal beam in the front-back direction for processing longitudinal grooves on the plate, and a moving mechanism for driving the second frame to move back and forth. When the plate moves forward, the second frame moves forward together under the drive of the moving mechanism. During the left-right movement, the longitudinal processing heads can cut longitudinal grooves extending in the left-right direction on the plate.

[0011] In some embodiments, the longitudinal processing head includes a second base mounted on a longitudinal beam, a second motor slidably connected to the second base in a vertical direction, and a second lifting cylinder mounted on the second base for driving the second motor to move up and down. The output shaft of the second motor is vertically downward, and a grooving tool is fixedly mounted on the output shaft.

[0012] The front and rear sides of the second frame are respectively fixedly provided with a first slide rail and a first rack extending in the left and right direction. The front and rear ends of the longitudinal beam are slidably connected to the first slide rail by a slider. The left and right drive mechanism includes two first drive motors respectively installed at both ends of the longitudinal beam. A first gear is installed on the output shaft of the first drive motor. The first gear meshes with the first rack for transmission.

[0013] The moving mechanism includes a second rack fixedly mounted on the conveyor line and extending in the front-rear direction, and a second drive motor fixedly mounted on the second frame. A second gear is fixedly mounted on the output shaft of the second drive motor, and the second gear meshes with the second rack for transmission. Multiple longitudinal processing heads working together can process multiple longitudinal grooves on the sheet metal. As the sheet metal moves forward continuously, the second frame needs to move forward along with it to reduce the occurrence of longitudinal groove tilting. After a row of longitudinal grooves is processed, the second frame needs to be driven backward by a left-right drive mechanism to reset and find the next cutting position.

[0014] In some embodiments, both the first coating device and the second coating device include a slurry output machine disposed beside the conveyor line and a scraper fixedly mounted on the conveyor line. The scraper includes a vertical plate fixedly disposed on the conveyor line and side plates fixedly disposed on the left and right sides of the vertical plate. The bottom of the vertical plate of the first coating device defines the thickness of the Grade A thermosetting composite polystyrene foam layer, and the bottom of the vertical plate of the second coating device defines the thickness of the crack-resistant mortar layer. The slurry output machine outputs slurry to the middle of the scraper via a sliding plate. The slurry output machine of the first coating device is used to output Grade A thermosetting composite polystyrene foam slurry, which is conveyed to the board via the sliding plate and smoothed on the scraper as the board moves. The slurry output machine of the second coating device is used to output crack-resistant mortar slurry.

[0015] In some embodiments, the covering device includes a feeding roller mounted on the conveyor line for storing and rotating the mesh fabric, and a wrapping roller rotatably connected to the conveyor line via a bracket and located above the board. After exiting the feeding roller, the mesh fabric passes through the bottom of the wrapping roller and is pressed onto the Class A thermosetting composite polystyrene foam layer on the board, and the mesh fabric is continuously pulled out as the board moves forward. The number of wrapping rollers can be set as needed.

[0016] In some embodiments, a cutting device for cutting the insulation board to a preset length and a storage device for storing the insulation board are also provided at the end of the conveyor line. The cutting device uses a motor to drive the saw blade to rotate, and a linear module drives the motor to move left and right, thereby cutting the insulation board to the preset length for convenient subsequent storage.

[0017] In some embodiments, the storage device includes a lifting platform, a lifting mechanism for driving the lifting platform to move up and down, a storage rack placed on the lifting platform for storing multiple insulation boards, and a feeding conveyor device located in the middle of the storage rack for pushing the insulation boards into the storage rack. The storage rack has multiple support blocks vertically spaced at intervals to support the insulation boards. When the lifting mechanism raises the storage rack, it connects the support blocks layer by layer with the feeding conveyor device, allowing the insulation boards to be stored sequentially from top to bottom on the storage rack. Multiple storage racks can be installed; after the insulation boards are stored, they can be removed by a forklift and replaced with a new storage rack. During use, the storage device lifts the storage rack layer by layer via a lifting mechanism. Since the storage rack has a hollow structure in the middle, it does not interfere with the unloading conveyor. The unloading conveyor can be a roller conveyor or a belt conveyor. When the support block on the storage rack corresponds to the unloading conveyor, the unloading conveyor moves, carrying the insulation board into the storage rack. The storage rack rises, and the corresponding support block lifts the insulation board, allowing the support block of the next layer to correspond to the unloading conveyor, continuing to store the insulation board.

[0018] In some embodiments, the feeding conveyor is a conveying roller mechanism fixedly connected to the conveyor line and located at the end of the conveyor line, and the lifting mechanism is a lifting screw fixedly mounted on the lifting platform and driven by a motor. The lifting platform can be guided by a linear guide rail.

[0019] As can be seen from the above technical solution, this application has at least the following advantages and positive effects:

[0020] The above-mentioned processing device for a lightweight fireproof and heat-insulating waterproof roofing board uses a conveyor line to move the board forward. The board passes through a first processing device and a second processing device to process horizontal and vertical grooves on its surface. Subsequently, the board passes through a first coating device, a cloth covering device, and a second coating device to successively cover the board with Class A thermosetting composite polystyrene foam, mesh cloth, and crack-resistant mortar to form a corresponding heat-insulating board. The entire processing device can replace manual processing and improve processing efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of an embodiment of this application;

[0022] Figure 2 This is a schematic diagram of the structure of the first processing device and the second processing device in the embodiments of this application;

[0023] Figure 3 This is a schematic diagram of the structure of the first mechanism in the embodiments of this application;

[0024] Figure 4 This is a schematic diagram of the structure of the first component in an embodiment of this application;

[0025] Figure 5 This is a schematic diagram of the structure of the first processing group in the embodiments of this application;

[0026] Figure 6 This is a schematic diagram of the pressing device in the embodiments of this application;

[0027] Figure 7 This is a schematic diagram of the structure of the second processing device in the embodiments of this application. Figure 1 ;

[0028] Figure 8 This is a schematic diagram of the structure of the second processing device in the embodiments of this application. Figure 2 ;

[0029] Figure 9 This is a schematic diagram of the structure of the first coating device, the covering device, and the second coating device in the embodiments of this application;

[0030] Figure 10 This is a schematic diagram of the storage device in the embodiments of this application;

[0031] Figure 11 This is a schematic diagram of the insulation board in the embodiments of this application.

[0032] Labeling Explanation: 1. Conveyor Line; 2. First Coating Device; 21. Slurry Output Machine; 22. Scraper; 221. Vertical Plate; 222. Side Plate; 23. Slide Plate; 3. Covering Device; 31. Feeding Roller; 32. Wrapping Roller; 4. Pressing Device; 41. Pressing Support; 42. Pressing Cylinder; 43. Elastic Pressure Plate; 5. First Mechanism; 51. First Support; 52. Left and Right Adjustment Assembly; 521. Left and Right Bases; 522. Left and Right Screws; 523. Left and Right Guide Rods; 524. Left and Right Sliders; 525. Left and Right Nuts; 526. Left and Right Guide Sleeves; 53. First Base; 54. First Motor; 55. Lifting Drive Mechanism; 56. Front and Rear Adjustment Assembly; 561. Front and Rear Bases; 562. Front and Rear Screws 563. Rod; 57. Front and rear sliders; 6. Slide rail and slider assembly; 7. Second coating device; 7. Storage device; 71. Lifting platform; 72. Lifting mechanism; 73. Storage rack; 731. Support block; 74. Material feeding and conveying device; 8. Cutting device; 9. Second processing device; 91. Second frame; 911. First slide rail; 912. First rack; 92. Longitudinal beam; 93. Left and right drive mechanism; 94. Longitudinal processing head; 96. Moving mechanism; 961. Second rack; 962. Second drive motor; 10. Insulation board; 101. Board; 1011. Horizontal groove; 1012. Longitudinal groove; 102. Grade A thermosetting composite polystyrene foam layer; 103. Mesh cloth; 104. Crack-resistant mortar layer. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of this application clearer, the application will be described in further detail below with reference to the accompanying drawings. The terminology used in the embodiments section of this application is only for explaining specific embodiments and is not intended to limit the application.

[0034] See Figures 1 to 11 This application provides a processing device for a lightweight fireproof and heat-insulating waterproof roofing board, characterized in that: it includes a conveyor line 1 for moving the board 101 forward, and a first processing device for processing transverse grooves 1011 on the board 101, a second processing device 9 for processing longitudinal grooves 1012 on the board 101, a first coating device 2 for covering the board 101 with a Class A thermosetting composite polystyrene foam layer 102, a covering device 3 for covering the Class A thermosetting composite polystyrene foam layer 102 with a mesh cloth 103, and a second coating device 6 for covering the mesh cloth 103 with a crack-resistant mortar layer 104.

[0035] The processing device for this waterproof roofing lightweight fireproof insulation board moves the board 101 forward via a conveyor line 1. The board 101 passes through the first processing device and the second processing device 9, where horizontal grooves 1011 and vertical grooves 1012 are processed on its surface. Subsequently, the board 101 passes through the first coating device 2, the covering device 3, and the second coating device 6, where Class A thermosetting composite polystyrene foam, mesh cloth 103, and crack-resistant mortar are successively applied to the board 101 to form the corresponding insulation board. The entire processing device can replace manual processing and improve processing efficiency.

[0036] The first processing device includes a pressing device 4 installed on the conveyor line 1 for pressing down on the plate 101, and a first mechanism 5 installed on the conveyor line 1 for processing transverse grooves 1011 on the plate 101. The first mechanism 5 includes a first bracket 51 installed on the conveyor line 1 and two sets of first components spaced apart on the left and right and located above the conveyor line 1. Each first component includes two first processing groups spaced apart on the left and right and a left and right adjustment component 52 fixedly installed on the first bracket 51 for driving the two first processing groups to move left and right. Each first processing group includes a first base 53, a first motor 54 slidably connected to the first base 53 in the vertical direction, a lifting drive mechanism 55 installed on the first base 53 for driving the first motor 54 to move up and down, and a front and back adjustment component 56 installed on the left and right adjustment component 52 for driving the first base 53 to move back and forth. The output shaft of the first motor 54 is vertically downward, and a grooving tool is fixedly installed on the output shaft. During the forward movement of the plate 101, the rotating grooving tool can cut transverse grooves 1011 extending in the front and back direction on the plate 101. The pressing device 4 is mainly used to lightly press down on the plate 101 to prevent it from moving upward. The lifting drive mechanism 55 is used to drive the first motor 54 to move up and down, thereby performing downward cutting or upward resetting. The front and rear adjustment component 56 is used to adjust the front and rear position of the first motor 54, mainly for installation and debugging, while the left and right adjustment component 52 is used to adjust the spacing and position of the two transverse grooves 1011.

[0037] The left-right adjustment assembly 52 includes left and right bases 521 fixedly mounted on the first bracket 51, left and right screws 522 extending in the left-right direction and rotatably connected to the left and right bases 521, and left and right guide rods 523 fixedly mounted on the left and right bases 521 and extending in the left-right direction. The front-back adjustment assembly 56 includes front and back bases 561, front and back screws 562 extending in the front-back direction and rotatably connected to the front and back bases 561, and front and back guide rods fixedly mounted on the front and back bases 561 and extending in the front-back direction. Left and right sliders 524 are fixedly mounted on the front and back bases 561, and the left and right sliders 524 are connected by left and right guide rods. The right nut 525 is threadedly connected to the left and right screws 522 and is slidably connected to the left and right guide rods 523 via the left and right guide sleeves 526; the nuts of the two left and right sliders 524 on the left and right screws 522 are screwed in opposite directions; the front and rear sliders 563 are fixedly installed on the first base 53, and the front and rear sliders 563 are threadedly connected to the front and rear screws 562 via the front and rear nuts and are slidably connected to the front and rear guide rods via the front and rear guide sleeves; the first motor 54 is vertically slidably connected to the first base 53 via the slide rail slider assembly 57, and the lifting drive mechanism 55 is a first lifting cylinder installed on the first base 53 to drive the first motor 54 to lift.

[0038] The pressing device 4 includes a pressing bracket 41 fixedly installed on the conveyor line 1 and two or more pressing cylinders 42 spaced apart on the pressing bracket 41 in the left-right direction. An elastic pressure plate 43 is fixedly installed on the piston rod at the lower end of the pressing cylinder 42. When the elastic pressure plate descends, it presses down on the upper surface of the plate 101, restricting the plate 101 from moving upward.

[0039] The second processing device 9 includes a second frame 91 slidably connected to the conveyor line 1 in the front-back direction, a longitudinal beam 92 extending in the front-back direction, a left-right drive mechanism 93 disposed between the longitudinal beam 92 and the second frame 91 for driving the longitudinal beam 92 to move left and right, a plurality of longitudinal processing heads 94 spaced apart in the front-back direction on the longitudinal beam 92 for processing longitudinal grooves 1012 on the plate 101, and a moving mechanism 96 for driving the second frame 91 to move back and forth. When the plate 101 moves forward, the second frame 91 moves forward together under the drive of the moving mechanism 96. During the left-right movement, the longitudinal processing head 94 can cut longitudinal grooves 1012 extending in the left-right direction on the plate 101.

[0040] The longitudinal processing head 94 includes a second base mounted on the longitudinal beam 92, a second motor slidably connected to the second base in the vertical direction, and a second lifting cylinder mounted on the second base for driving the second motor to move up and down. The output shaft of the second motor is vertically downward, and a grooving tool is fixedly mounted on the output shaft.

[0041] The front and rear sides of the second frame 91 are respectively fixedly provided with a first slide rail 911 and a first rack 912 extending in the left and right direction. The front and rear ends of the longitudinal beam 92 are slidably connected to the first slide rail 911 by a slider. The left and right drive mechanism 93 includes two first drive motors respectively installed at both ends of the longitudinal beam 92. A first gear is installed on the output shaft of the first drive motor. The first gear meshes with the first rack 912 for transmission.

[0042] The moving mechanism 96 includes a second rack 961 fixedly mounted on the conveyor line and extending in the front-rear direction, and a second drive motor 962 fixedly mounted on the second frame 91. A second gear is fixedly mounted on the output shaft of the second drive motor 962, and the second gear meshes with the second rack 961 for transmission. Multiple longitudinal processing heads 94 work together to process multiple longitudinal grooves 1012 on the plate 101. As the plate 101 moves forward continuously, the second frame 91 needs to move forward along with it to reduce the occurrence of tilting in the longitudinal grooves 1012. After a row of longitudinal grooves 1012 is processed, the second frame 91 needs to be driven backward by the left and right drive mechanisms 93 to reset and find the next cutting position.

[0043] Both the first coating device 2 and the second coating device 6 include a slurry output machine 21 disposed beside the conveyor line 1 and a scraper 22 fixedly mounted on the conveyor line 1. The scraper 22 includes a vertical plate 221 fixedly mounted on the conveyor line 1 and side plates 222 fixedly mounted on the left and right sides of the vertical plate 221. The bottom of the vertical plate 221 of the first coating device 2 defines the thickness of the Grade A thermosetting composite polystyrene foam layer 102, and the bottom of the vertical plate 221 of the second coating device 6 defines the thickness of the crack-resistant mortar layer 104. The slurry output machine 21 outputs slurry to the middle of the scraper 22 via a slide plate 23. The slurry output machine 21 of the first coating device 2 is used to output Grade A thermosetting composite polystyrene foam slurry, which is conveyed to the board 101 via the slide plate 23 and scraped flat on the scraper 22 as the board 101 moves. The slurry output machine 21 of the second coating device 6 is used to output crack-resistant mortar slurry.

[0044] The covering device 3 includes a feeding roller 31 mounted on the conveyor line 1 for storing and rotating the mesh fabric 103, and a wrapping roller 32 rotatably connected to the conveyor line 1 via a bracket and located above the board 101. After the mesh fabric 103 comes out from the feeding roller 31, it passes through the bottom of the wrapping roller 32 and is pressed onto the Class A thermosetting composite polystyrene foam layer 102 on the board 101. The mesh fabric 103 can be continuously pulled out as the board 101 moves forward. The number of wrapping rollers 32 can be set as needed.

[0045] At the end of the conveyor line 1, there is a cutting device 8 for cutting the insulation board 10 into a preset length and a storage device 7 for storing the insulation board 10. The cutting device 8 uses a motor to drive the saw blade to rotate, and a linear module drives the motor to move left and right, thereby cutting the insulation board into a preset length for easy storage.

[0046] The storage device 7 includes a lifting platform 71, a lifting mechanism 72 for driving the lifting platform 71 to move up and down, a storage rack 73 placed on the lifting platform 71 for storing multiple insulation boards 10, and a feeding conveyor 74 located in the middle of the storage rack 73 for pushing the insulation boards into the storage rack 73. Multiple support blocks 731 for supporting the insulation boards are vertically spaced on the storage rack 73. When the lifting mechanism 72 drives the storage rack 73 to rise, the support blocks 731 layer by layer are connected to the feeding conveyor 74, so that the insulation boards can be stored sequentially from top to bottom on the storage rack 73. Multiple storage racks 73 can be installed. After the insulation boards are stored, they can be removed by a forklift and replaced with a new storage rack 73. During use, the storage device 7 drives the storage rack 73 to rise layer by layer through the lifting mechanism 72. Since the storage rack 73 has a hollow structure in the middle, it does not interfere with the unloading conveyor 74. The unloading conveyor 74 can be a roller conveyor or a belt conveyor. When the support block 731 on the storage rack 73 corresponds to the unloading conveyor 74, the unloading conveyor 74 moves, carrying the insulation board into the storage rack 73. The storage rack 73 rises, and the corresponding support block 731 lifts the insulation board and rises, so that the support block 731 of the next layer corresponds to the unloading conveyor 74 to continue storing the insulation board.

[0047] The feeding conveyor 74 is a conveying roller mechanism fixedly connected to the conveyor line 1 and located at the end of the conveyor line 1. The lifting mechanism 72 is a lifting screw fixedly installed on the lifting platform and driven by a motor. The lifting platform 71 can be guided by a linear guide. The conveyor line 1 is preferably a belt conveyor.

[0048] The following is a brief description of the working process and usage method of the processing device for a waterproof roofing lightweight fireproof insulation board according to the above embodiments:

[0049] The board 101 moves forward under the drive of the conveyor line 1, first passing through the first mechanism 5. The first motor 54 on the processing mechanism moves downward and rotates continuously under the drive of the lifting drive mechanism 55, thereby cutting horizontal grooves 1011 on the board 101. Then it passes through the second processing device 9, which moves forward with the board 101. The longitudinal processing head 94 processes multiple longitudinal grooves 1012 on the board 101 at one time. Then the second processing device 9 resets under the drive of the second drive motor 962. The board 101 continues to move forward to the first coating device 2. The slurry output machine 21 outputs the slurry of the Grade A thermosetting composite polystyrene foam layer 102. It is scraped flat by the scraper 22, then passes through the covering device 3, which continuously pulls out the mesh cloth 103. The mesh cloth 103 is pressed onto the Grade A thermosetting composite polystyrene foam layer 102 by the wrapping roller 32. Then it passes through the second coating device 6, which covers it with crack-resistant mortar. Finally, it passes through the cutting device 8 and is cut into the corresponding length. Finally, it is stored layer by layer on the storage rack 73.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of this application, and are not intended to limit them; although the embodiments of this application have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A processing device for waterproof roof light fireproof insulation board, characterized in that: It includes a conveyor line (1) for moving the board (101) forward, a first processing device for processing transverse grooves (1011) on the board (101) and a second processing device (9) for processing longitudinal grooves (1012) on the board (101) along the front-back direction, a first coating device (2) for covering the board (101) with a Class A thermosetting composite polystyrene foam layer (102), a covering device (3) for covering the Class A thermosetting composite polystyrene foam layer (102) with a mesh cloth (103), and a second coating device (6) for covering the mesh cloth (103) with a crack-resistant mortar layer (104).

2. The processing device of a waterproof roof light fireproof insulation board according to claim 1, characterized in that: The first processing device includes a pressing device (4) installed on the conveyor line (1) for pressing down on the plate (101) and a first mechanism (5) installed on the conveyor line (1) for processing transverse grooves (1011) on the plate (101). The first mechanism (5) includes a first bracket (51) installed on the conveyor line (1) and two sets of first components spaced apart on the left and right and located above the conveyor line (1). Each of the first components includes two first processing groups spaced apart on the left and right and a left and right adjustment component (52) fixedly installed on the first bracket (51) for driving the two first processing groups to move left and right for adjustment. Each assembly includes a first base (53), a first motor (54) slidably connected to the first base (53) in the vertical direction, a lifting drive mechanism (55) mounted on the first base (53) for driving the first motor (54) to move up and down, and a front-to-back adjustment assembly (56) mounted on the left-to-right adjustment assembly (52) for driving the first base (53) to move back and forth. The output shaft of the first motor (54) is vertically downward, and a grooving tool is fixedly mounted on the output shaft. During the forward movement of the plate (101), the rotating grooving tool can cut a horizontal groove (1011) extending in the front-to-back direction on the plate (101).

3. The processing device of a waterproof roof light fireproof insulation board according to claim 2, characterized in that: The left and right adjustment assembly (52) includes left and right bases (521) fixedly mounted on the first bracket (51), left and right screws (522) extending in the left and right direction and rotatably connected to the left and right bases (521), and left and right guide rods (523) fixedly mounted on the left and right bases (521) and extending in the left and right direction. The front and rear adjustment assembly (56) includes front and rear bases (561), front and rear screws (562) extending in the front and rear direction and rotatably connected to the front and rear bases (561), and front and rear guide rods fixedly mounted on the front and rear bases (561) and extending in the front and rear direction. Left and right sliders (524) are fixedly mounted on the front and rear bases (561), and the left and right sliders (524) are connected by left and right screws. The female (525) is threadedly connected to the left and right screws (522) and is slidably connected to the left and right guide rods (523) through the left and right guide sleeves (526); the nuts of the two left and right sliders (524) on the left and right screws (522) are screwed in opposite directions; the front and rear sliders (563) are fixedly installed on the first base (53), and the front and rear sliders (563) are threadedly connected to the front and rear screws (562) through the front and rear nuts and are slidably connected to the front and rear guide rods through the front and rear guide sleeves; the first motor (54) is vertically slidably connected to the first base (53) through the slide rail slider assembly (57), and the lifting drive mechanism (55) is a first lifting cylinder installed on the first base (53) to drive the first motor (54) to lift.

4. The processing device of a waterproof roof light fireproof insulation board according to claim 2, characterized in that: The pressing device (4) includes a pressing bracket (41) fixedly installed on the conveyor line (1) and two or more pressing cylinders (42) spaced apart on the pressing bracket (41) in the left and right direction. An elastic pressure plate (43) is fixedly provided on the piston rod at the lower end of the pressing cylinder (42). When the elastic pressure plate descends, it presses down on the upper surface of the plate (101) and restricts the plate (101) from moving upward.

5. The processing device for a lightweight fireproof and heat-insulating waterproof roofing board according to claim 1, characterized in that: The second processing device (9) includes a second frame (91) slidably connected to the conveyor line (1) in the front-back direction, a longitudinal beam (92) extending in the front-back direction, a left-right drive mechanism (93) disposed between the longitudinal beam (92) and the second frame (91) for driving the longitudinal beam (92) to move left and right, a plurality of longitudinal processing heads (94) spaced apart in the front-back direction on the longitudinal beam (92) for processing longitudinal grooves (1012) on the plate (101), and a moving mechanism (96) for driving the second frame (91) to move back and forth. When the plate (101) moves forward, the second frame (91) moves forward together under the drive of the moving mechanism (96). The longitudinal processing head (94) can cut longitudinal grooves (1012) extending in the left-right direction on the plate (101) during the left-right movement.

6. The processing device of a waterproof roof light fireproof insulation board according to claim 5, characterized in that: The longitudinal processing head (94) includes a second base mounted on the longitudinal beam (92), a second motor slidably connected to the second base in the vertical direction, and a second lifting cylinder mounted on the second base for driving the second motor to move up and down. The output shaft of the second motor is vertically downward and a grooving tool is fixedly mounted on the output shaft. The front and rear sides of the second frame (91) are respectively fixedly provided with a first slide rail (911) and a first rack (912) extending in the left and right direction. The front and rear ends of the longitudinal beam (92) are slidably connected to the first slide rail (911) by a slider. The left and right drive mechanism (93) includes two first drive motors respectively installed at both ends of the longitudinal beam (92). A first gear is installed on the output shaft of the first drive motor. The first gear meshes with the first rack (912) for transmission. The moving mechanism (96) includes a second rack (961) fixedly installed on the conveyor line and extending in the front-rear direction, and a second drive motor (962) fixedly installed on the second frame (91). A second gear is fixedly installed on the output shaft of the second drive motor (962), and the second gear meshes with the second rack (961) for transmission.

7. The processing device of a waterproof roof light fireproof insulation board according to claim 1, characterized in that: The first coating device (2) and the second coating device (6) both include a slurry output machine (21) disposed beside the conveyor line (1) and a scraper (22) fixedly installed on the conveyor line (1). The scraper (22) includes a vertical plate (221) fixedly disposed on the conveyor line (1) and side plates (222) fixedly disposed on the left and right sides of the vertical plate (221). The bottom of the vertical plate (221) of the first coating device (2) defines the thickness of the Class A thermosetting composite polystyrene foam layer (102). The bottom of the vertical plate (221) of the second coating device (6) defines the thickness of the crack-resistant mortar layer (104). The slurry output machine (21) outputs the slurry to the middle of the scraper (22) through a slide plate (23).

8. The processing device of a waterproof roof light fireproof insulation board according to claim 1, characterized in that: The covering device (3) includes a cloth-laying roller (31) installed on the conveyor line (1) for storing the mesh cloth (103) and capable of rotation, and a cloth-winding roller (32) rotatably connected to the conveyor line (1) and located above the board (101) via a bracket. After the mesh cloth (103) comes out from the cloth-laying roller (31), it passes through the bottom of the cloth-winding roller (32) and is pressed onto the Class A thermosetting composite polystyrene foam layer (102) on the board (101). The mesh cloth (103) can be continuously pulled out during the forward movement of the board (101).

9. The processing device of a waterproof roof light fireproof insulation board according to claim 1, characterized in that: At the end of the conveyor line (1), there is a cutting device (8) for cutting the insulation board (10) into a preset length and a storage device (7) for storing the insulation board (10). The storage device (7) includes a lifting platform (71), a lifting mechanism (72) for driving the lifting platform (71) to move up and down, a storage rack (73) placed on the lifting platform (71) for storing multiple insulation boards (10), and a feeding conveyor (74) set in the middle of the storage rack (73) for pushing the insulation board (10) into the storage rack (73). The storage rack (73) is vertically spaced with multiple support blocks (731) for supporting the insulation board (10). When the lifting mechanism (72) drives the storage rack (73) to rise, the support blocks (731) layer by layer can be connected to the feeding conveyor (74), so that the insulation board (10) can be stored on the storage rack (73) from top to bottom.

10. The processing device for a lightweight fireproof and heat-insulating waterproof roofing board according to claim 9, characterized in that: The feeding conveying device (74) is a conveying roller mechanism that is fixedly connected to the conveying line (1) and located at the end of the conveying line (1). The lifting mechanism (72) is a lifting screw that is fixedly installed on the lifting platform and driven by a motor.

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