A double-layer fabric impregnation device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-14
AI Technical Summary
[0002]目前我们在用预浸料进行铺贴时，人员只能一层一层进行铺贴，无法进行多层同时铺贴，这样铺贴时间较长，铺贴效率低，成本高
[0010]本实用新型提供了一种双层织物含浸设备，有利于提高铺贴和预浸料生产的工作效率，且确保两层预浸料之间紧密结合，无褶皱和鼓包产生，且避免了因预浸料太厚导致的含浸度不够和外观缺陷问题；相比单层织物预浸料含浸产品，也节省一半的离型纸和一半的PE膜。
Smart Images
Figure CN224631309U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of impregnation equipment technology, specifically to an impregnation equipment for double-layer fabrics. Background Technology
[0002] Currently, when using prepreg for lining, workers can only lay it layer by layer, not multiple layers simultaneously. This results in longer laying times, lower efficiency, and higher costs. Furthermore, wrinkles easily form during laying, causing more air to be trapped between the two layers of prepreg, which in turn increases the difficulty of the processing and molding. Using high-grammage fabrics carries the risk of insufficient resin impregnation and appearance defects due to overly large mesh sizes.
[0003] Therefore, how to provide a double-layer fabric impregnation device that can improve the efficiency of laying and prepreg production has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0004] The purpose of this invention is to design a double-layer fabric impregnation device, which is beneficial to improve the work efficiency of laying and prepreg production, and ensures that the two layers of prepreg are tightly bonded without wrinkles or bulges, and avoids problems such as insufficient impregnation and appearance defects caused by the prepreg being too thick.
[0005] To achieve the above objectives, this utility model provides a double-layer fabric impregnation device, comprising: a first fabric roller, a first adhesive film roller, a first roller wheel, a first release paper recovery roller, a second fabric roller, a second adhesive film roller, a second roller wheel, a second release paper recovery roller, and a PE film roller; a first fabric wound on the first fabric roller is composited with two layers of first adhesive film wound on the upper and lower sides of the first adhesive film roller, and impregnated by the first roller wheel; the first release paper recovery roller is used to peel off the release paper from the impregnated first composite layer; the second fabric wound on the second fabric roller is bonded to the first composite layer after the release paper has been peeled off, the second adhesive film wound on the second adhesive film roller is bonded to the second fabric, and impregnated by the second roller wheel; the second release paper recovery roller is used to peel off the release paper from the impregnated second composite layer, and the PE film wound on the PE film roller is bonded to the second composite layer after the release paper has been peeled off, forming a double-layer fabric.
[0006] Furthermore, it also includes a finished product take-up roller, through which the double-layer fabric is wound and stored.
[0007] Furthermore, the double-layer fabric includes a first fabric, a first adhesive film, a second fabric, a second adhesive film, and a PE film; the first adhesive film is attached to both the upper and lower sides of the first fabric, a release paper is attached below the lower first adhesive film, the second fabric is attached above the upper first adhesive film, the second adhesive film is attached above the second fabric, and the PE film is attached above the second adhesive film.
[0008] Furthermore, it also includes guide wheels, through which the first adhesive film, release paper, second adhesive film, and PE film are all guided.
[0009] The beneficial effects of this utility model are as follows:
[0010] This invention provides a double-layer fabric impregnation device, which is beneficial to improving the work efficiency of laying and prepreg production, and ensures that the two layers of prepreg are tightly bonded without wrinkles or bulges. It also avoids problems such as insufficient impregnation and appearance defects caused by the prepreg being too thick. Compared with single-layer fabric prepreg impregnation products, it also saves half of the release paper and half of the PE film. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model;
[0012] Figure 2 This is an exploded view of the double-layer fabric of this utility model.
[0013] In the diagram: 1-First fabric roller; 2-First adhesive film roller; 3-First roller; 4-First release paper recycling roller; 5-PE film roller; 6-Finished product winding roller; 7-Second fabric roller; 8-Second adhesive film roller; 9-Second roller; 10-Second release paper recycling roller; 11-First fabric; 12-First adhesive film; 13-Second fabric; 14-Second adhesive film; 15-PE film; 16-Release paper; 17-Guide roller. Detailed Implementation
[0014] The technical solutions in the embodiments of this utility model are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0015] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0016] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0017] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0018] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0019] See Figure 1 This utility model discloses a double-layer fabric impregnation device, comprising: a first fabric roller 1, a first adhesive film roller 2, a first roller 3, a first release paper recovery roller 4, a second fabric roller 7, a second adhesive film roller 8, a second roller 9, a second release paper recovery roller 10, and a PE film roller 5; a first fabric 11 wound on the first fabric roller 1 is composited with two layers of first adhesive film 12 wound on the upper and lower sides of the first adhesive film roller 2, and impregnated by the first roller 3; the first release paper recovery roller 4 is used to peel off the release paper from the impregnated first composite layer; a second fabric 13 wound on the second fabric roller 7 is adhered to the first composite layer after the release paper has been peeled off, and a second adhesive film 12 wound on the second adhesive film roller 8 is adhered to the second fabric, and impregnated by the second roller 9; the second release paper recovery roller 10 is used to peel off the release paper from the impregnated second composite layer, and a PE film 15 wound on the PE film roller 5 is adhered to the second composite layer after the release paper has been peeled off, forming a double-layer fabric.
[0020] This utility model also includes a finished product take-up roller 6, through which the double-layer fabric is wound and stored, thereby facilitating the collection of finished products.
[0021] refer to Figure 2The double-layer fabric includes a first fabric 11, a first adhesive film 12, a second fabric 13, a second adhesive film 14, and a PE film 15. The first adhesive film 12 is adhered to both the upper and lower sides of the first fabric 11. Release paper 16 is adhered below the lower first adhesive film 12, the second fabric 13 is adhered above the upper first adhesive film 12, the second adhesive film 14 is adhered above the second fabric 13, and the PE film 15 is adhered above the second adhesive film 14. The two fabric layers are sequentially laid on the adhesive film for impregnation, with an adhesive film tightly bonding the two fabric layers together, resulting in two tightly bonded prepreg layers. During prepreg laying, workers can lay two layers at once, doubling work efficiency and reducing wrinkles and bulges, avoiding insufficient impregnation and appearance defects caused by an excessively thick single fabric layer. Furthermore, two layers of prepreg can be produced simultaneously during prepreg production, doubling production efficiency.
[0022] This utility model also includes a guide wheel 17, and the first adhesive film 12, release paper 16, second adhesive film 14 and PE film 15 are all guided by the guide wheel 17.
[0023] This invention provides a double-layer fabric impregnation device, which is beneficial to improving the work efficiency of laying and prepreg production, and ensures that the two layers of prepreg are tightly bonded without wrinkles or bulges. It also avoids problems such as insufficient impregnation and appearance defects caused by excessively thick prepreg. Compared with single-layer fabric prepreg impregnation products, it also saves half of the release paper and half of the PE film, reducing the cost of auxiliary materials.
[0024] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A double fabric impregnation apparatus characterized by, include: The system comprises a first fabric roller, a first adhesive film roller, a first roller, a first release paper recovery roller, a second fabric roller, a second adhesive film roller, a second roller, a second release paper recovery roller, and a PE film roller. A first fabric wound on the first fabric roller is laminated with two layers of first adhesive film wound on the upper and lower sides of the first adhesive film roller, and impregnated by the first roller. The first release paper recovery roller is used to peel off the release paper from the impregnated first composite layer. A second fabric wound on the second fabric roller is bonded to the first composite layer after the release paper has been peeled off, and a second adhesive film wound on the second adhesive film roller is bonded to the second fabric, and impregnated by the second roller. The second release paper recovery roller is used to peel off the release paper from the impregnated second composite layer, and a PE film wound on the PE film roller is bonded to the second composite layer after the release paper has been peeled off, forming a double-layer fabric.
2. The double-layer fabric impregnation device as described in claim 1, characterized in that, It also includes a finished product take-up roller, through which the double-layer fabric is wound and stored.
3. An apparatus for impregnating a double fabric as claimed in claim 2, characterized in that, The double-layer fabric includes a first fabric, a first adhesive film, a second fabric, a second adhesive film, and a PE film; the first adhesive film is attached to both the upper and lower sides of the first fabric, a release paper is attached below the lower first adhesive film, the second fabric is attached above the upper first adhesive film, the second adhesive film is attached above the second fabric, and the PE film is attached above the second adhesive film.
4. An apparatus for impregnating a double fabric as defined in claim 3, wherein It also includes guide wheels, through which the first adhesive film, release paper, second adhesive film, and PE film are all guided.