A flattening device for cardboard box processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]该申请在实际使用过程中具有一定的实用效果,但是依然存在一定弊端,例如:该申请中通过两个工作人员主动踩踏脚踏板来对纸箱进行限位固定,同时在压平完成后,再手动将纸箱取出进行下料,这种压平方式不仅增加了人力成本,同时工作人员手动上下料较慢,因此直接影响了纸箱的加工效率
[0015]1、通过压平组件的设置,在使用时,能够利用第一电动推杆、第二电动推杆、滑块、条形框、第一伸缩气缸、活动块和锁定板相互配合,自动将落在支撑底架上的纸箱进行校正,并且通过压平板对纸箱进行压平处理,且通过第二伸缩气缸带动支撑底架上升后,通过后端的锁定板向前推动能够自动完成下料操作,全程无需工作人员手动对纸箱进行任何操作,大大提高了对纸箱的加工效率;
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Figure CN224631336U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cardboard box processing technology, and in particular to a flattening device for cardboard box processing. Background Technology
[0002] Cardboard boxes are a common type of packaging material, used for products such as food, electronics, and cosmetics. They are used in the production and sales process to enhance the product's appearance. During the production process, cardboard boxes need to be flattened, which requires the use of flattening devices.
[0003] A search revealed a cardboard box flattening device (publication number: CN218315523U) on the Chinese Patent Network. The device includes a housing with openings on both sides along its length. Cardboard boxes are placed on the bottom wall of the housing. Several straight toothed racks are fixedly connected to the top wall of the housing. Two vertical plates are installed inside the housing, and a limiting component is provided between the vertical plates and the inner wall of the housing. Through the cooperation of a motor, flattening rollers, gears, vertical plates, and separators, the device immediately flattens the next cardboard box after one has been flattened. Operators can replace the flattened boxes, allowing the device to continuously perform flattening operations, thereby improving the efficiency of cardboard box flattening.
[0004] While the application has some practical effects in actual use, it still has certain drawbacks. For example, the application requires two workers to actively step on foot pedals to limit and fix the cardboard box. After flattening, the cardboard box is manually removed for unloading. This flattening method not only increases labor costs, but also makes manual unloading slow, thus directly affecting the processing efficiency of the cardboard box. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a flattening device for carton processing.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A cardboard box flattening device includes a processing table. An industrial control host is fixedly connected to the left side of the processing table. A strip groove is formed on the upper surface of the processing table. A first conveyor belt and a second conveyor belt are arranged on the inner wall of the strip groove. A flattening assembly is fixedly connected to the upper surface of the processing table. The flattening assembly includes a support frame. A hydraulic cylinder is fixedly connected to the upper surface of the support frame. A pressing plate is fixedly connected to the output end of the hydraulic cylinder. Slide grooves are formed on both the left and right sides of the support frame. Two first electric push rods and a second electric push rod are fixedly connected to the front and back of the support frame at positions corresponding to the slide grooves, respectively. Two sliders are slidably connected to the inner wall of the slide groove. Each pair of left and right corresponding sliders forms a group. A strip frame is fixedly connected to the opposite face of each group of sliders. A moving groove is formed on the opposite face of each group of strip frames. A first telescopic cylinder is fixedly connected to the upper surface of the strip frame. A movable block is fixedly connected to the output end of the first telescopic cylinder. A locking plate is fixedly connected to the side of the movable block. A second telescopic cylinder is fixedly connected to the lower surface of the processing table. A support base is fixedly connected to the output end of the second telescopic cylinder.
[0008] Preferably, the positions of the first and second conveyor belts correspond to the positions of the supporting base frame, and the industrial control host is electrically connected to the hydraulic cylinder, the first electric push rod, the second electric push rod, the first telescopic cylinder and the second telescopic cylinder, respectively. The control software set in the industrial control host can change the moving position of the four locking plates according to the different sizes of the carton.
[0009] Preferably, the output ends of the two first electric push rods and the second electric push rod are respectively fixedly connected to two sets of sliders, and the front and back of the support frame are provided with round holes that are adapted to the output shafts of the first electric push rods and the second electric push rods.
[0010] Preferably, the movable block is slidably connected to the inner wall of the moving groove, and the output end of the first telescopic cylinder extends into the interior of the groove and is fixedly connected to the upper surface of the movable block.
[0011] Preferably, the strip frame is slidably connected to the inner wall of the support frame, and the thickness of the strip frame is less than the distance between the inner wall of the support frame and the inner wall of the strip groove, so that the strip frame will not come into contact with the first conveyor belt and the second conveyor belt during the back-and-forth movement.
[0012] Preferably, the upper surface of the support base is provided with a pressure groove, and the support base is located between the first conveyor belt and the second conveyor belt.
[0013] Preferably, the size of the pressing plate is the same as the inner wall size of the pressing groove on the upper surface of the support base, and the position of the pressing plate corresponds to the position of the pressing groove, which can flatten cartons of any size smaller than the pressing groove.
[0014] The beneficial effects of this utility model are as follows:
[0015] 1. By setting up the flattening component, during use, the first electric push rod, the second electric push rod, the slider, the strip frame, the first telescopic cylinder, the movable block and the locking plate work together to automatically correct the carton that falls on the support base. The carton is flattened by the pressure plate. After the support base is raised by the second telescopic cylinder, the locking plate at the rear end pushes it forward to automatically complete the unloading operation. No manual operation of the carton is required by the staff, which greatly improves the processing efficiency of the carton.
[0016] 2. With a locking plate that can move freely up, down, forward, and backward, it can flexibly match the size of cartons of different sizes when flattening them, making it easy to press cartons of different sizes against the support base, thus having a wider range of applications. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of a flattening device for cardboard box processing proposed in this utility model;
[0018] Figure 2 This is a three-dimensional structural diagram of the processing table of a flattening device for cardboard box processing proposed in this utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the support frame of a cardboard box flattening device proposed in this utility model;
[0020] Figure 4 This is a schematic diagram of the three-dimensional split structure of a flattening device for cardboard box processing proposed in this utility model.
[0021] In the diagram: 1. Processing table; 2. Industrial control host; 3. First conveyor belt; 4. Second conveyor belt; 5. Support frame; 6. Hydraulic cylinder; 7. Press plate; 8. First electric push rod; 9. Second electric push rod; 10. Slider; 11. Strip frame; 12. First telescopic cylinder; 13. Movable block; 14. Locking plate; 15. Second telescopic cylinder; 16. Support base frame. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] Example 1, referring to Figure 1-4A cardboard box flattening device includes a processing table 1, an industrial control host 2 fixedly connected to the left side of the processing table 1, a strip groove formed on the upper surface of the processing table 1, a first conveyor belt 3 and a second conveyor belt 4 arranged on the inner wall of the strip groove, a flattening assembly fixedly connected to the upper surface of the processing table 1, the flattening assembly including a support frame 5, a hydraulic cylinder 6 fixedly connected to the upper surface of the support frame 5, a pressing plate 7 fixedly connected to the output end of the hydraulic cylinder 6, sliding grooves formed on both the left and right sides of the support frame 5, and two first electric push rods 8 and 90mm rods fixedly connected to the front and back of the support frame 5 at positions corresponding to the sliding grooves, respectively. The second electric push rod 9 has two sliders 10 slidably connected to the inner wall of the slide groove. Each pair of left and right corresponding sliders 10 form a group. Each group of sliders 10 has a strip frame 11 fixedly connected to the opposite side. Each group of strip frames 11 has a moving groove on the opposite side. The upper surface of the strip frame 11 is fixedly connected to the first telescopic cylinder 12. The output end of the first telescopic cylinder 12 is fixedly connected to the movable block 13. The side of the movable block 13 is fixedly connected to the locking plate 14. The lower surface of the processing table 1 is fixedly connected to the second telescopic cylinder 15. The output end of the second telescopic cylinder 15 is fixedly connected to the support base frame 16.
[0024] The positions of the first conveyor belt 3 and the second conveyor belt 4 correspond to the positions of the support base 16. The industrial control host 2 is electrically connected to the hydraulic cylinder 6, the first electric push rod 8, the second electric push rod 9, the first telescopic cylinder 12, and the second telescopic cylinder 15, respectively. The output ends of the two first electric push rods 8 and the second electric push rod 9 are fixedly connected to two sets of sliders 10, respectively. The front and back of the support frame 5 are provided with round holes that are compatible with the output shafts of the first electric push rods 8 and the second electric push rods 9. The movable block 13 slides against the inner wall of the moving groove. The first telescopic cylinder 12 is connected, and the output end of the first telescopic cylinder 12 extends into the interior of the slide groove and is fixedly connected to the upper surface of the movable block 13. The strip frame 11 is slidably connected to the inner wall of the support frame 5, and the thickness of the strip frame 11 is less than the distance between the inner wall of the support frame 5 and the inner wall of the strip groove. The upper surface of the support base frame 16 is provided with a pressure groove, and the support base frame 16 is located between the first conveyor belt 3 and the second conveyor belt 4. The size of the pressure plate 7 is the same as the size of the inner wall of the pressure groove on the upper surface of the support base frame 16, and the position of the pressure plate 7 corresponds to the position of the pressure groove.
[0025] The first conveyor belt 3 can automatically transport the carton to the top of the support base 16. At this time, the four first telescopic cylinders 12 drive the locking plate 14 to descend to the bottom of the carton. The two first electric push rods 8, the second electric push rod 9 and the two sets of sliders 10 drive the two sets of strip frames 11 to move closer to each other. At this time, the four locking plates 14 can press the carton firmly on the support base 16 to ensure the stability of the carton during the flattening process.
[0026] Then, the hydraulic cylinder 6 drives the pressing plate 7 to descend. The pressing plate 7 can flatten the carton on the support base 16. After flattening, the two first telescopic cylinders 12 at the front end drive the two locking plates 14 at the front end to rise. At the same time, the two second electric push rods 9 drive the two strip frames 11 at the front end to move forward through the slider 10, so that the front of the support base 16 is unobstructed. The second telescopic cylinder 15 can drive the support base 16 to rise, so that the height of the pressing groove is higher than the height of the second conveyor belt 4. At this time, the two first telescopic cylinders 12 at the rear end drive the locking plates 14 to rise to the height of the pressing groove. At the same time, the two first electric push rods 8 drive the two strip frames 11 at the rear end to move forward through the slider 10, so that the two locking plates 14 at the rear end can automatically push the flattened carton in the pressing groove onto the second conveyor belt 4, completing the automated unloading operation.
[0027] Working principle: First, the carton is conveyed by the first conveyor belt 3. When the carton moves to the front end of the first conveyor belt 3, it first contacts the upper surface of the support base 16. Under the influence of the conveying force of the first conveyor belt 3, it eventually moves to a position above the support base 16. At this time, the four first telescopic cylinders 12 are activated, which drive the four locking plates 14 to descend through the four movable blocks 13. At the same time, the two first electric push rods 8 and the two second electric push rods 9 are activated, which drive the two sets of strip frames 11 to move closer to each other through the slider 10. At this time, the two sets of locking plates 14 can press the front and rear surfaces of the carton together, making the carton more stable on the support base 16. At the same time, the hydraulic cylinder 6 is activated and drives the pressing plate 7 to descend. The lowering and pressing plate 7 can cooperate with the support base 16 to automatically flatten the carton on the support base 16. After flattening, the two front first telescopic cylinders 12 and the second electric push rod 9 first drive the locking plate 14 back to its original position, so that there is no obstruction in front of the support base 16. Then, the second telescopic cylinder 15 drives the support base 16 to rise until it is higher than the height of the second conveyor belt 4. At the same time, the first electric push rod 8 and the first telescopic cylinder 12 cooperate to push the flattened carton on the support base 16 forward, so that the carton can be automatically pushed onto the second conveyor belt 4 to complete the automated unloading operation without the need for manual handling by the staff, which greatly improves the flattening efficiency of the carton.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A flattening device for carton processing, comprising a processing table (1), characterized in that, The processing table (1) is fixedly connected to the left side of an industrial control host (2). A strip groove is opened on the upper surface of the processing table (1). A first conveyor belt (3) and a second conveyor belt (4) are arranged on the inner wall of the strip groove. A flattening assembly is fixedly connected to the upper surface of the processing table (1). The flattening assembly includes a support frame (5). A hydraulic cylinder (6) is fixedly connected to the upper surface of the support frame (5). A pressing plate (7) is fixedly connected to the output end of the hydraulic cylinder (6). Sliding grooves are opened on both the left and right sides of the support frame (5). Two first electric push rods (8) and a second electric push rod (9) are fixedly connected to the front and back of the support frame (5) at positions corresponding to the sliding grooves, respectively. The inner wall of the groove is slidably connected to two sliders (10). Each pair of sliders (10) that correspond to each other on the left and right are a group. Each group of sliders (10) has a strip frame (11) fixedly connected to the opposite side. Each group of strip frames (11) has a moving groove on the opposite side. The upper surface of the strip frame (11) is fixedly connected to a first telescopic cylinder (12). The output end of the first telescopic cylinder (12) is fixedly connected to a movable block (13). The side of the movable block (13) is fixedly connected to a locking plate (14). The lower surface of the processing table (1) is fixedly connected to a second telescopic cylinder (15). The output end of the second telescopic cylinder (15) is fixedly connected to a support base frame (16).
2. A flattening device for carton processing according to claim 1, characterized in that The positions of the first conveyor belt (3) and the second conveyor belt (4) correspond to the positions of the support base frame (16), and the industrial control host (2) is electrically connected to the hydraulic cylinder (6), the first electric push rod (8), the second electric push rod (9), the first telescopic cylinder (12), and the second telescopic cylinder (15), respectively.
3. The flattening device for carton processing according to claim 1, characterized in that, The output ends of the two first electric push rods (8) and the second electric push rod (9) are fixedly connected to two sets of sliders (10), and the front and back of the support frame (5) are provided with round holes that are compatible with the output shafts of the first electric push rods (8) and the second electric push rods (9).
4. The flattening device for carton processing according to claim 1, characterized in that, The movable block (13) is slidably connected to the inner wall of the moving groove, and the output end of the first telescopic cylinder (12) extends into the interior of the groove and is fixedly connected to the upper surface of the movable block (13).
5. The flattening device for carton processing according to claim 1, characterized in that, The strip frame (11) is slidably connected to the inner wall of the support frame (5), and the thickness of the strip frame (11) is less than the distance between the inner wall of the support frame (5) and the inner wall of the strip groove.
6. A flattening device for carton processing according to claim 1, characterized in that, The upper surface of the support base (16) is provided with a pressure groove, and the support base (16) is located between the first conveyor belt (3) and the second conveyor belt (4).
7. A flattening device for carton processing according to claim 1, characterized in that, The size of the pressure plate (7) is the same as the size of the inner wall of the pressure groove on the upper surface of the support base (16), and the position of the pressure plate (7) corresponds to the position of the pressure groove.
Citation Information
Patent Citations
Carton processing and flattening device
CN218315523U