A laminating device for composite paper
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]为解决上述技术问题,本实用新型提供一种复合纸的压合装置,解决了上述的目前的传统压合装置缺乏可靠的定位机构,多层材料在压合时易出现错位或褶皱,导致复合纸边缘不齐、层间粘合不均,影响产品质量,压合力无法精准调控,压力过大易导致薄型材料破裂,压力过小则层间粘合不牢;且压力施加为刚性冲击,无缓冲机制,进一步增加材料破损风险的问题
1、本实用新型压合台通过直角定位块(可通过定位孔调整位置)与定位柱配合,形成“左-后”双向定位边界,确保复合纸放置偏差≤0.5mm,有效避免层间偏移或褶皱,较传统无定位装置的产品合格率提升20%以上,压合台沿移动导轨平稳进出,配合电动伸缩杆驱动,减少人工推拉导致的定位误差,进一步保证复合纸在压合过程中的位置稳定性。
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Figure CN224631391U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite paper pressing technology, specifically to a composite paper pressing device. Background Technology
[0002] Composite paper is a type of processed paper made by laminating paper, paperboard and other materials (such as plastic, aluminum foil, cloth, etc.) together using adhesives. This material not only improves the appearance and strength of paper and paperboard, but more importantly, it enhances their properties such as water resistance, moisture resistance, oil resistance, air tightness and aroma retention. In addition, composite paper can also achieve properties such as heat sealing, light blocking and heat resistance. A pressing device is required during the processing of composite paper.
[0003] Traditional lamination devices lack reliable positioning mechanisms, which can easily lead to misalignment or wrinkles in multi-layered materials during lamination. This results in uneven edges of the composite paper and uneven interlayer adhesion, affecting product quality. The lamination force cannot be precisely controlled; excessive pressure can cause thin materials to crack, while insufficient pressure results in weak interlayer adhesion. Furthermore, the pressure is applied as a rigid impact without a buffer mechanism, further increasing the risk of material breakage. To address these issues, a lamination device for composite paper is proposed. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a composite paper pressing device, which solves the problems of existing traditional pressing devices lacking a reliable positioning mechanism, causing misalignment or wrinkles in multi-layered materials during pressing, resulting in uneven edges and uneven interlayer adhesion of the composite paper, affecting product quality, and the inability to accurately control the pressing force. Excessive pressure can easily cause thin materials to crack, while insufficient pressure results in weak interlayer adhesion. Furthermore, the pressure is applied as a rigid impact without a buffer mechanism, further increasing the risk of material damage.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a composite paper pressing device, including an operating table, with guide rods fixedly connected at the four corners of the upper surface of the operating table, pressing components installed above the four guide rods, movable guide rails fixedly connected on the left and right sides of the upper surface of the operating table, and a pressing platform slidably connected above the two sets of movable guide rails via sliding blocks, with several positioning holes opened on the left rear side of the upper surface of the pressing platform, and right-angle positioning blocks detachably connected above the pressing platform via the positioning holes, and two sets of positioning columns fixedly connected to the rear side of the pressing platform on the upper surface of the operating table.
[0006] Preferably, an installation groove is provided in the middle of the upper surface of the operating table, and an electric telescopic rod is fixedly connected inside the installation groove. The output end of the electric telescopic rod is fixedly connected to the rear side of the bottom surface of the pressing table through a connector.
[0007] Preferably, a timer is provided on the left side of the front side of the operating table, a force display is fixedly installed on the right side of the timer on the front side of the operating table, and a pressure switch is provided on the right side of the force display on the front side of the operating table.
[0008] Preferably, a start button is provided on the right side of the control panel, and an emergency stop button is fixedly installed on the front side of the control panel above the start button.
[0009] Preferably, the pressing assembly includes a fixing plate, which is fixedly connected above four guide rods. A lifting cylinder is fixedly connected to the upper center of the fixing plate, and an air source component is fixedly connected to the rear side of the upper surface of the fixing plate. The air source component is connected to the air inlet end of the lifting cylinder through a pipeline.
[0010] Preferably, the output end of the lifting cylinder passes through the bottom surface of the fixed plate and is fixedly connected to a movable plate. Guide sleeves are fixedly connected at the four corners of the movable plate, and the four guide sleeves are slidably connected to four guide rods respectively.
[0011] Preferably, the pressing assembly further includes a lower pressure plate, an anti-slip pad is fixedly connected to the bottom surface of the lower pressure plate, a pressure sensor is fixedly connected to the middle of the upper surface of the lower pressure plate, guide rods are fixedly connected to the four corners of the upper surface of the lower pressure plate, the four guide rods are slidably connected to the moving plate, and a prestressed spring is sleeved on the outer surface of each of the four guide rods. The upper end of the prestressed spring is fixedly connected to the bottom surface of the moving plate, and the lower end of the prestressed spring is fixedly connected to the top of the lower pressure plate.
[0012] Compared with the prior art, the advantages of this utility model are: 1. The pressing table of this utility model forms a "left-back" bidirectional positioning boundary by cooperating with the positioning column through the right-angle positioning block (the position can be adjusted through the positioning hole), ensuring that the placement deviation of the composite paper is ≤0.5mm, effectively avoiding interlayer offset or wrinkles, and improving the product qualification rate by more than 20% compared with the traditional product without positioning device. The pressing table moves smoothly in and out along the moving guide rail, and is driven by the electric telescopic rod to reduce the positioning error caused by manual pushing and pulling, further ensuring the positional stability of the composite paper during the pressing process.
[0013] 2. This utility model monitors the pressing force in real time through a pressure sensor and provides intuitive feedback through a force display. With the help of a pressure switch, the pressing pressure can be preset to ensure that the pressure is accurately matched to different materials, avoiding damage from overpressure or delamination from underpressure. The prestressed spring enables flexible application of pressure: in the initial stage, the material is initially pressed by the spring preload, and the pressure gradually increases as the moving plate descends, avoiding material breakage caused by rigid impact. It is especially suitable for brittle or thin composite materials and reduces the breakage rate of finished products. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the pressing component structure in this utility model; Figure 3 This is a schematic diagram of the structure of the present invention, which removes the guide rod and the pressing assembly; Figure 4 for Figure 3 A magnified view of a portion of point A in the middle.
[0015] The numbers on the map are: 1. Operating table; 2. Guide rod; 3. Pressing assembly; 301. Fixing plate; 302. Lifting cylinder; 303. Air source component; 304. Moving plate; 305. Guide sleeve; 306. Lower pressure plate; 307. Anti-slip pad; 308. Pressure sensor; 309. Guide rod; 310. Prestressed spring; 4. Moving guide rail; 5. Pressing table; 6. Mounting slot; 7. Electric telescopic rod; 8. Positioning hole; 9. Right angle positioning block; 10. Positioning column; 11. Timer; 12. Force display; 13. Pressure switch; 14. Start button; 15. Emergency stop button. Detailed Implementation
[0016] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0018] Reference Figure 1 - Figure 4As shown, a composite paper pressing device includes an operating table 1. Guide rods 2 are fixedly connected to the four corners of the upper surface of the operating table 1. Pressing components 3 are installed above the four guide rods 2. Moving guide rails 4 are fixedly connected to the left and right sides of the upper surface of the operating table 1. A pressing table 5 is slidably connected above the two sets of moving guide rails 4 via sliding blocks. Several positioning holes 8 are opened on the left rear side of the upper surface of the pressing table 5. Right-angle positioning blocks 9 are detachably connected to the pressing table 5 via the positioning holes 8. Two sets of positioning posts 10 are fixedly connected to the upper surface of the operating table 1 on the rear side of the pressing table 5. The guide rods 2 ensure the verticality of the pressing components 3 when they are raised and lowered. The moving guide rails 4 ensure the smooth movement of the pressing table 5. The cooperation between the positioning holes 8 and the right-angle positioning blocks 9 enables the rapid positioning of composite papers of different sizes. The positioning posts 10 further improve the reset accuracy of the pressing table 5. The overall structure provides a stable foundation and accurate positioning guarantee for the pressing of composite paper.
[0019] Specifically, an installation groove 6 is provided in the middle of the upper surface of the operating table 1. An electric telescopic rod 7 is fixedly connected inside the installation groove 6. The output end of the electric telescopic rod 7 is fixedly connected to the rear side of the bottom surface of the pressing table 5 through a connector. The electric telescopic rod 7 can stably drive the pressing table 5 to slide back and forth along the moving guide rail 4, realizing the precise switching between the material picking and placing position outside the pressing component 3 and the pressing position directly below. The automated driving method reduces the intensity of manual operation, and the movement process is smooth, avoiding the composite paper from shifting during movement.
[0020] Specifically, a timer 11 is installed on the left side of the front of the operating table 1. A force display 12 is fixedly installed on the right side of the timer 11 on the front of the operating table 1. A pressure switch 13 is installed on the right side of the force display 12 on the front of the operating table 1. The timer 11 can accurately set and control the pressing duration to ensure that the adhesive between the composite paper layers is fully cured. The force display 12 can display the pressing force detected by the pressure sensor 308 in real time, which is convenient for operators to monitor the pressing status. The pressure switch 13 can preset the pressing pressure to achieve precise pressure control during the pressing process. The three of them work together to improve the controllability and accuracy of the pressing process.
[0021] Specifically, a start button 14 is provided on the right side of the control panel 1, and an emergency stop button 15 is fixedly installed on the front side of the control panel 1 above the start button 14. The start button 14 centrally controls the start of the device and is easy to operate; the emergency stop button 15 can quickly cut off the operation of the equipment in case of an emergency, ensuring the safety of the operators and the equipment, and improving the operational safety and emergency response capability of the device.
[0022] Furthermore, the pressing assembly 3 includes a fixing plate 301, which is fixedly connected above the four guide rods 2. A lifting cylinder 302 is fixedly connected to the upper center of the fixing plate 301, and an air source component 303 is fixedly connected to the rear side of the upper surface of the fixing plate 301. The air source component 303 is connected to the air inlet of the lifting cylinder 302 through a pipeline. The fixing plate 301 provides a stable mounting base for the lifting cylinder 302 and the air source component 303. The lifting cylinder 302 outputs a stable force, which can realize efficient driving of the pressing process. The air source component 303 ensures stable air source pressure, ensuring smooth operation of the lifting cylinder 302 and providing power guarantee for stable pressing pressure.
[0023] Specifically, the output end of the lifting cylinder 302 passes through the bottom surface of the fixed plate 301 and is fixedly connected to the moving plate 304. Guide sleeves 305 are fixedly connected at the four corners of the moving plate 304. The four guide sleeves 305 are slidably connected to the four guide rods 2 respectively. The cooperation between the guide sleeves 305 and the guide rods 2 provides precise guidance for the lifting of the moving plate 304, ensuring that the moving plate 304 moves smoothly in the vertical direction, avoiding skewing during the pressing process, and ensuring that the lower pressure plate 306 applies uniform pressure to the composite paper.
[0024] Furthermore, the pressing assembly 3 also includes a lower pressing plate 306. An anti-slip pad 307 is fixedly connected to the bottom surface of the lower pressing plate 306. A pressure sensor 308 is fixedly connected to the center of the upper surface of the lower pressing plate 306. The pressure sensor 308 can be of model EVT-12C-SJTT. Guide rods 309 are fixedly connected to the four corners of the upper surface of the lower pressing plate 306. The four guide rods 309 are slidably connected to the moving plate 304. Prestressed springs 310 are sleeved on the outer surface of each of the four guide rods 309. The upper end of the prestressed spring 310 is fixedly connected to the bottom surface of the moving plate 304, and the lower end of the prestressed spring 310 is fixedly connected to the top of the lower pressing plate 306. The anti-slip pad 307 improves the stability of the composite paper during pressing; the pressure sensor 308 provides accurate data for adjusting the pressing force; the guide rods 309 ensure smooth lifting and lowering of the lower pressing plate 306; and the prestressed springs 310 provide pre-pressure in the initial stage of pressing, preventing air bubbles from forming between the composite paper layers, thus improving the pressing quality and effect.
[0025] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer for control. The specific implementation of this disclosure omits detailed descriptions of known functions and components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of commercially available instruments. In addition, the air source, pipelines, and control system required for the cylinder are common knowledge known to those skilled in the art and will not be elaborated on here.
[0026] Working principle: Based on the size of the composite paper, select the appropriate positioning hole 8 on the pressing table 5, install the right-angle positioning block 9, set the pressing pressure through the pressure switch 13, set the pressing duration through the timer 11, ensure the air supply pressure of the lifting cylinder 302 is stable through the air source component 303, start the electric telescopic rod 7, its output end pulls the pressing table 5 to slide forward along the moving guide rail 4, extending to the outside of the pressing assembly 3, place the composite paper to be pressed (already coated with glue) on the pressing table 5, so that the left edge and rear edge of the composite paper are respectively attached to the two sides of the right-angle positioning block 9, and complete the positioning. The electric telescopic rod 7 extends, driving the pressing table 5 back to directly below the pressing assembly 3. At this time, the composite paper is directly below the lower pressure plate 306. The positioning column 10 helps to confirm that the position of the pressing table 5 is correct. Press the start button 14, the air source component 303 supplies air to the lifting cylinder 302, the cylinder output end pushes the moving plate 304 to slide downward along the guide rod 2, and the moving plate 304 slides downward. During descent, the lower pressure plate 306 first contacts the surface of the composite paper. At this time, the prestressed spring 310 provides a certain degree of prestress to press the composite paper first. As the moving plate 304 continues to descend, the prestressed spring 310 will gradually compress until the bottom surface of the moving plate 304 abuts against the upper surface of the pressure sensor 308. The moving plate 304 transmits the force to the lower pressure plate 306 through the pressure sensor 308 to press the composite paper. The pressure sensor 308 detects the pressing force in real time and transmits the data to the force display 12. When the pressure reaches the preset value, the lifting cylinder 302 stops descending and maintains the pressure. The timer 11 starts timing to ensure that the adhesive between the composite paper layers is fully cured. If the pressure fluctuates during this period, the lifting cylinder 302 automatically replenishes or vents air for fine adjustment. After the timing ends, the lifting cylinder 302 drives the moving plate 304 to rise, the lower pressure plate 306 disengages from the composite paper, and the prestressed spring 310 returns to its original length.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A laminating device for composite paper, characterized in that: The system includes an operating table (1), with guide rods (2) fixedly connected at the four corners of the upper surface of the operating table (1). A pressing assembly (3) is installed above the four guide rods (2). Moving guide rails (4) are fixedly connected to the left and right sides of the upper surface of the operating table (1). A pressing platform (5) is slidably connected above the two sets of moving guide rails (4) via sliding blocks. Several positioning holes (8) are opened on the left rear side of the upper surface of the pressing platform (5). A right-angle positioning block (9) is detachably connected above the pressing platform (5) via the positioning holes (8). Two sets of positioning columns (10) are fixedly connected to the upper surface of the operating table (1) behind the pressing platform (5).
2. The apparatus for pressing a composite paper according to claim 1, wherein: The upper surface of the operating table (1) is provided with an installation groove (6) in the middle. An electric telescopic rod (7) is fixedly connected inside the installation groove (6). The output end of the electric telescopic rod (7) is fixedly connected to the rear side of the bottom surface of the pressing table (5) through a connector.
3. The apparatus for pressing a composite paper according to claim 1, wherein: A timer (11) is provided on the left side of the front side of the operating table (1). A force measuring display (12) is fixedly installed on the right side of the timer (11) on the front side of the operating table (1). A pressure switch (13) is provided on the right side of the force measuring display (12) on the front side of the operating table (1).
4. The apparatus according to claim 1, wherein: A start button (14) is provided on the right side of the control panel (1), and an emergency stop button (15) is fixedly installed on the front side of the control panel (1) above the start button (14).
5. A press for a composite paper according to any one of claims 1-4, characterized in that: The pressing assembly (3) includes a fixing plate (301), which is fixedly connected above four guide rods (2). A lifting cylinder (302) is fixedly connected to the middle of the upper part of the fixing plate (301). An air source component (303) is fixedly connected to the rear side of the upper surface of the fixing plate (301). The air source component (303) is connected to the air inlet end of the lifting cylinder (302) through a pipeline.
6. The apparatus according to claim 5, wherein: The output end of the lifting cylinder (302) passes through the bottom surface of the fixed plate (301) and is fixedly connected to the moving plate (304). The four corners of the moving plate (304) are fixedly connected to the guide sleeves (305), and the four guide sleeves (305) are slidably connected to the four guide rods (2) respectively.
7. The apparatus according to claim 5, wherein: The pressing assembly (3) also includes a lower pressure plate (306), with an anti-slip pad (307) fixedly connected to the bottom surface of the lower pressure plate (306), a pressure sensor (308) fixedly connected to the middle of the upper surface of the lower pressure plate (306), and guide rods (309) fixedly connected to the four corners of the upper surface of the lower pressure plate (306). The four guide rods (309) are slidably connected to the moving plate (304), and prestressed springs (310) are sleeved on the outer surface of the four guide rods (309). The upper end of the prestressed spring (310) is fixedly connected to the bottom surface of the moving plate (304), and the lower end of the prestressed spring (310) is fixedly connected to the top of the lower pressure plate (306).