A protective device for building ceramics production

CN224631745UActive Publication Date: 2026-08-14JIANGXI QINYUANCHUN CERAMICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]但是目前建筑陶瓷生产线的承料台高度固定,其距离输送产线有一定距离,瓷砖下移时容易因高度差导致磕碰损坏,影响成品率,且在后续操作人员转移瓷砖时,由于多块瓷砖堆叠在一起,缺少防护结构,在转移过程中若是出现磕碰,下层瓷砖受压过大容易碎裂,因此需要一种便于转运、防护效果好的建筑陶瓷生产用防护装置,解决上述问题

Benefits of technology

(1)本方案通过设置的收集架、移动板、丝杆和弹簧,将收集架安放在移动板上,通过弹簧辅助支撑移动板,操作人员在收集产线上的瓷砖时,可将丝杆转动使其带动移动板上下移动,调整上方收集架的位置,使得收集架最下方的放置板与瓷砖齐平进行收集,避免传统瓷砖承料台具有一定高度差导致瓷砖容易磕碰碎裂的情况,且在后续转运瓷砖时,瓷砖位于收集架内侧,收集架位于可移动的移动框内侧,便于操作人员移动转运,同时对收集架及内侧瓷砖增添防护,提高转运中瓷砖的防护性。

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Abstract

This utility model belongs to the field of ceramic tile production technology, specifically a protective device for building ceramic production. It includes a movable frame and movable wheels installed at its bottom. Four rectangularly distributed springs are fixed to the inner bottom surface of the movable frame, and a movable plate is fixed to the top of each spring. A collection rack is provided above the movable plate. One side of the movable plate passes through the movable frame via a limiting plate and is fixedly connected to a connecting plate. A threaded cylinder is fixed to the middle of the connecting plate, and a vertical screw thread passes through the inner side of the threaded cylinder. This utility model allows the screw to rotate, causing the movable plate to move up and down, adjusting the position of the upper collection rack so that the bottom placement plate of the collection rack is flush with the ceramic tile for collection. This avoids the problem of ceramic tiles being easily bumped and broken due to the height difference of traditional ceramic tile receiving platforms. Furthermore, the movable frame facilitates movement and transportation of the ceramic tiles during subsequent transfer, while also providing added protection for the tiles.
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Description

Technical Field

[0001] This utility model belongs to the field of building ceramics production technology, and specifically relates to a protective device for building ceramics production. Background Technology

[0002] Building ceramic tiles are a type of ceramic. The production of ceramic tiles requires various processing steps, such as edge grinding and cutting. After processing, the ceramic tiles are transported to the material receiving platform through the production line. After a certain amount is accumulated, they are moved and transferred by the staff.

[0003] However, the height of the material receiving platform in the current building ceramics production line is fixed, and it is a certain distance away from the conveyor line. When the tiles are moved down, they are easily damaged by bumps due to the height difference, which affects the yield. Furthermore, when the operators transfer the tiles, since multiple tiles are stacked together and there is a lack of protective structure, if a bump occurs during the transfer process, the lower tiles are easily broken due to excessive pressure. Therefore, a protective device for building ceramics production that is easy to transfer and has good protective effect is needed to solve the above problems. Utility Model Content

[0004] To address the aforementioned problems in the existing technology, this utility model provides a protective device for the production of building ceramics, which is characterized by its ease of protection and strong practicality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a protective device for the production of building ceramics, comprising a movable frame and movable wheels installed at its bottom; four rectangularly distributed springs are fixed to the inner bottom surface of the movable frame; a movable plate is fixed to the top of the springs; a sliding plate is fixed to the edge of the movable plate; the sliding plate is located inside a groove on the inner wall of the movable frame, forming a sliding fit; a collection rack is provided above the movable plate; the collection rack consists of a base plate, uprights, and a top plate; the base plate and the top plate are fixedly connected by four uprights; multiple elastic material placement plates are symmetrically fixed on the uprights on both sides for layered support of ceramic tiles; one side of the movable plate passes through the movable frame through a limiting plate and is fixedly connected to a connecting plate; a threaded cylinder is fixed in the middle of the connecting plate; a vertical threaded rod passes through the inner side of the threaded cylinder; and the bottom of the threaded rod passes through a support plate fixed to the bottom of the movable frame.

[0006] As a preferred technical solution of the protective device for building ceramics production according to this utility model, a vertical moving groove is provided on one side wall of the moving frame, and the connecting plate passes through the moving groove; the width of the connecting plate is adapted to the width of the moving groove.

[0007] As a preferred technical solution of the protective device for building ceramics production according to this utility model, a rotating rod is fixed at the bottom of the lead screw, the rotating rod passes through the support plate and the support plate is provided with a through hole at the point of penetration, and retaining rings are symmetrically fixed at the upper and lower ends of the rotating rod, the retaining rings being located on both sides of the support plate respectively.

[0008] As a preferred technical solution of the protective device for building ceramics production according to this utility model, a turntable is fixed to the top of the lead screw; the upper side wall of the movable frame is fixedly connected to the support ring by a fixing rod, and the upper end of the lead screw passes through the support ring.

[0009] As a preferred technical solution of the protective device for building ceramics production according to this utility model, a shielding plate is fixed on one side wall of the movable plate near the opening of the movable frame, and the shielding plate is located on one side of the bottom plate.

[0010] As a preferred technical solution of the protective device for building ceramics production according to this utility model, the width dimensions of the bottom plate and the top plate are adapted to the inner width dimensions of the moving frame.

[0011] As a preferred technical solution of the protective device for building ceramics production according to this utility model, a movable handle is fixed on the top of the top plate.

[0012] As a preferred technical solution of the protective device for building ceramics production according to this utility model, push handles are symmetrically fixed on the outer walls of both sides of the movable frame.

[0013] As a preferred technical solution of the protective device for building ceramics production according to this utility model, the movable frame is composed of a main board and three connected side plates.

[0014] Compared with the prior art, the beneficial effects of this utility model are: (1) This solution uses a collection rack, a movable plate, a screw, and a spring to place the collection rack on the movable plate. The spring assists in supporting the movable plate. When the operator collects tiles on the production line, he can rotate the screw to move the movable plate up and down and adjust the position of the upper collection rack so that the bottom plate of the collection rack is flush with the tiles for collection. This avoids the situation where the traditional tile receiving platform has a certain height difference, which makes the tiles easy to bump and break. In addition, when the tiles are transferred later, the tiles are located inside the collection rack and the collection rack is located inside the movable frame, which is convenient for the operator to move and transfer. At the same time, it adds protection to the collection rack and the inner tiles, improving the protection of the tiles during transfer.

[0015] (2) This solution uses a multi-layered elastic material placement board on the inside of the collection rack to stack each tile in layers, avoiding the situation where multiple tiles are squeezed together and the lower layer of tiles are easily crushed. The collection rack can be removed from the inside of the mobile frame and placed separately, so the mobile frame can be reused to collect tiles. It is highly practical. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a three-dimensional schematic diagram of the movable frame of this utility model; Figure 3 This is a three-dimensional sectional view of the movable frame and lead screw of this utility model; Figure 4 This is a three-dimensional schematic diagram of the collection rack of this utility model.

[0017] In the diagram: 1. Moving frame; 11. Moving wheel; 12. Slide groove; 13. Push handle; 14. Moving slot; 15. Support plate; 16. Support ring; 161. Fixed rod; 2. Spring; 3. Moving plate; 31. Baffle plate; 32. Slide plate; 33. Limiting plate; 34. Connecting plate; 35. Threaded cylinder; 4. Collection rack; 41. Base plate; 42. Upright pole; 43. Top plate; 44. Moving handle; 45. Placement plate; 5. Lead screw; 51. Turntable; 52. Rotating rod; 53. Retaining ring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0019] Reference Figure 1 , Figure 2 and Figure 3As shown, this utility model provides the following technical solution: a protective device for the production of building ceramics, including a movable frame 1 and movable wheels 11 installed at its bottom. The movable frame 1 consists of a main board and three connected side plates. The height of the side plates is adapted to the height of an average person. Four rectangularly distributed springs 2 are fixed on the inner bottom surface of the movable frame 1, providing uniform and stable support. A movable plate 3 is fixed on the top of the springs 2, and a sliding plate 32 is fixed on the edge of the movable plate 3. The sliding plate 32 is located inside the sliding groove 12 on the inner wall of the movable frame 1, forming a sliding fit, which allows for stable up-and-down sliding. A collection rack 4 is provided above the movable plate 3 for collecting ceramic tiles. One side of the movable plate 3 passes through the movable frame 1 through a limiting plate 33 and is fixedly connected to a connecting plate 34. A vertical moving groove 14 is provided on one side wall, and a connecting plate 34 passes through the moving groove 14. The width of the connecting plate 34 is matched with the width of the moving groove 14 to further improve the moving stability of the moving plate 3. A threaded cylinder 35 is fixed in the middle of the connecting plate 34, and a vertical screw 5 passes through the inner side of the threaded cylinder 35. The bottom of the screw 5 passes through the support plate 15 fixed at the bottom of the moving frame 1. A rotating rod 52 is fixed at the bottom of the screw 5. The rotating rod 52 passes through the support plate 15, and a through hole is provided at the point where the support plate 15 is penetrated. Retaining rings 53 are symmetrically fixed at the upper and lower ends of the rotating rod 52. The retaining rings 53 are located on both sides of the support plate 15. A turntable 51 is fixed at the top of the screw 5. Rotating the screw 5 can drive the moving plate 3 to move up and down flexibly. Specifically, through the above technical solution, the collection rack 4 for collecting tiles is placed on top of the movable plate 3, and the movable frame 1 is placed on one side of the tile processing production line. When collecting tiles from the production line, the operator can rotate the turntable 51 to drive the screw 5 to rotate forward and backward, thereby causing the screw 5 to drive the threaded cylinder 35 on one side of the movable plate 3 to move up and down, thereby driving the movable plate 3 and the collection rack 4 to move up and down for adjustment until the collection rack 4 is positioned on the side of the tile. With the conveyor belt of the production line, the tiles are easily and smoothly transported to the inside of the collection rack 4. The tile movement drop is small, avoiding the situation where the tiles are easily damaged due to large drop drops when collected by traditional equipment. At the same time, the operator can easily transfer the tiles by pushing the movable frame 1. During the transfer process, the movable frame 1 and the collection rack 4 can further protect the tiles during the transfer process.

[0020] Reference Figure 3 As shown, specifically, the upper sidewall of the movable frame 1 is fixedly connected to the support ring 16 by the fixing rod 161. The upper end of the lead screw 5 passes through the support ring 16, and the support ring 16 provides limiting support for the upper end of the lead screw 5, so that there are limiting structures on both the lower end and the outer side of the upper end of the lead screw 5. This avoids the situation where the lead screw 5 is easy to tilt when rotating when it is long, improves the rotational stability of the lead screw 5, and thus improves the lifting stability of the collection rack 4.

[0021] Reference Figure 2 and Figure 3As shown, specifically, a baffle plate 31 is fixed to one side wall of the movable plate 3 near the opening of the movable frame 1. The baffle plate 31 is located on one side of the bottom plate 41 and is used to block the collection rack 4 to prevent it from slipping. The width dimensions of the bottom plate 41 and the top plate 43 are adapted to the inner width dimension of the movable frame 1, further improving the stability of the collection rack 4. A movable handle 44 is fixed to the top of the top plate 43, which can be used by the operator to lift the collection rack 4. Push handles 13 are symmetrically fixed to the outer walls of both sides of the movable frame 1, which makes it easy for the operator to hold the push handles 13 and push the movable frame 1 to move stably. Through the above technical solution, the efficiency and convenience of the operator in transferring tiles are improved. Example

[0022] In another embodiment of this solution, refer to Figure 1 , Figure 2 and Figure 4 As shown, specifically, the collection rack 4 consists of a base plate 41, uprights 42, and a top plate 43. The base plate 41 and the top plate 43 are fixedly connected by four uprights 42. The uprights 42 connect the four corners of the base plate 41 and the top plate 43. Multiple elastic placement plates 45 are symmetrically fixed on the uprights 42 on both sides. That is, two sets of symmetrical placement plates 45 are set on both sides of the collection rack 4. Each set has multiple layers of placement plates 45. When collecting tiles, the two sides of the tiles can move along the placement plates 45 to the inside of the collection rack 4. The uprights 42 can block the two sides of the tiles to prevent them from falling off. The elastic placement plates 45 support the tiles, preventing them from being bumped and damaged. At the same time, the tiles are stacked in layers to avoid the lower layer of tiles from breaking due to the pressure of multiple layers of tiles, thus reducing losses.

[0023] The working principle and usage process of this utility model are as follows: During the production of ceramic tiles, the processed ceramic tiles are conveyed outward through the production line. The operator can push the movable frame 1 to one side of the production line and lock it with the bottom self-locking movable wheel 11. Then, the operator rotates the turntable 51 to drive the screw 5 to rotate, adjusting the height of the movable plate 3 inside the movable frame 1. At the same time, the position of the collection rack 4 at the top of the movable plate 3 is adjusted so that the top surface of the bottom placement plate 45 inside the collection rack 4 is aligned with the ceramic tile on the production line. The ceramic tile can be smoothly conveyed into the inside of the collection rack 4 through the conveying equipment to avoid damage to the ceramic tile. Then, the operator rotates the screw 5 to move the collection rack 4 down so that the next ceramic tile is aligned with the upper placement plate 45. Multiple ceramic tiles are collected in sequence, and then the ceramic tile is transferred through the movable frame 1. The operation is convenient and labor-saving, and at the same time, it has a good protective effect on the ceramic tile.

[0024] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A protective device for the production of architectural ceramics, comprising a mobile frame and mobile wheels mounted at the bottom thereof, characterized in that: Four rectangularly distributed springs are fixed to the inner bottom surface of the movable frame. A movable plate is fixed to the top of the springs, and a sliding plate is fixed to the edge of the movable plate. The sliding plate is located inside the groove on the inner wall of the movable frame, forming a sliding fit. A collection rack is provided above the movable plate. The collection rack consists of a base plate, uprights and a top plate. The base plate and the top plate are fixedly connected by four uprights. Multiple elastic placement plates are symmetrically fixed on the uprights on both sides for layered support of the tiles. One side of the movable plate passes through the movable frame and is fixedly connected to the connecting plate via a limiting plate. A threaded cylinder is fixed in the middle of the connecting plate, and a vertical lead screw passes through the inner side of the threaded cylinder. The bottom of the lead screw passes through a support plate fixed at the bottom of the movable frame.

2. A protective device for the production of architectural ceramics according to claim 1, characterized in that: The movable frame has a vertical moving groove on one side wall, and the connecting plate passes through the moving groove; The width of the connecting plate is matched with the width of the moving slot.

3. A guard device for the production of architectural ceramics according to claim 2, characterized in that: A rotating rod is fixed to the bottom of the lead screw. The rotating rod passes through the support plate, and a through hole is provided at the point where the support plate is penetrated. Retaining rings are symmetrically fixed at the upper and lower ends of the rotating rod, and the retaining rings are respectively located on both sides of the support plate.

4. A guard device for the production of architectural ceramics according to claim 3, characterized in that: A turntable is fixed to the top of the lead screw; The upper sidewall of the movable frame is fixedly connected to the support ring by a fixing rod, and the upper end of the lead screw passes through the support ring.

5. A guard device for the production of architectural ceramics according to claim 4, characterized in that: A baffle plate is fixed to one side wall of the movable plate near the opening of the movable frame, and the baffle plate is located on one side of the base plate.

6. A guard device for the production of architectural ceramics according to claim 5, characterized in that: The width dimensions of the base plate and top plate are adapted to the inner width dimensions of the movable frame.

7. A guard device for the production of architectural ceramics according to claim 6, characterized in that: A movable handle is fixed to the top of the top plate.

8. A guard device for the production of architectural ceramics according to claim 7, characterized in that: Push handles are symmetrically fixed to the outer walls on both sides of the movable frame.

9. A guard device for the production of architectural ceramics according to claim 8, characterized in that: The movable frame consists of a main board and three interconnected side panels.