Vehicle roof assembly and vehicle

CN224631791UActive Publication Date: 2026-08-14ZHEJIANG LEAPMOTOR TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]激光雷达通常安装在车辆的顶盖上,顶盖由多个零部件组成,导致了各个零部件在连接后,各个零部件之间的累计公差较大,且激光雷达安装处的刚度较低,导致激光雷达易发生晃动而失真

Benefits of technology

[0015]Compared with the prior art, the vehicle roof assembly provided in this application includes a radar assembly, an integrated roof, a roof crossbeam, and a support member. The integrated roof includes an integrally formed mounting portion and a vehicle roof. The roof crossbeam is located on one side of the mounting portion and connected to the mounting portion, forming a mounting cavity with the integrated roof. The support member is disposed within the mounting cavity and connects to both the mounting portion and the roof crossbeam. The mounting portion includes a radar mounting area with radar mounting holes. The radar assembly is located on the side of the mounting portion away from the roof crossbeam and is fixedly connected to the support member through the radar mounting holes. Through the above embodiment, the integrated roof includes an integrally formed mounting portion and a vehicle roof, with the mounting portion connected to the roof crossbeam. Within the radar mounting area of ​​the mounting portion, the support member is supported between the roof crossbeam and the mounting portion, thereby improving the rigidity of the mounting portion in the radar mounting area. The radar assembly is located within the radar mounting area of ​​the mounting portion and is connected to both the mounting portion and the support member. This results in better matching between the various components of the vehicle roof assembly, which is more conducive to improving the rigidity of the vehicle roof assembly in the radar mounting area, reducing the risk of detection distortion caused by insufficient rigidity of the radar component in the mounting position, and improving the detection accuracy of the radar component.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224631791U_ABST
    Figure CN224631791U_ABST
Patent Text Reader

Abstract

This application discloses a vehicle roof assembly and a vehicle. The vehicle roof assembly includes a radar component, an integrated roof, a roof crossbeam, and a support member. The integrated roof includes an integrally formed mounting portion and a vehicle roof. The roof crossbeam is located on one side of the mounting portion and connected to the mounting portion, forming a mounting cavity with the integrated roof. The support member is disposed within the mounting cavity and connects to both the mounting portion and the roof crossbeam. The mounting portion includes a radar mounting area with radar mounting holes. The radar component is located on the side of the mounting portion opposite to the roof crossbeam and is fixedly connected to the support member through the radar mounting holes. Through this embodiment, the integrated roof reduces the cumulative tolerance between the integrated roof, the support member, and the roof crossbeam, improves the matching degree between the various components, thereby increasing the rigidity of the vehicle roof assembly and reducing the risk of radar component distortion due to insufficient rigidity of the vehicle roof assembly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of vehicle roof technology, and in particular to vehicle roof assemblies and vehicles. Background Technology

[0002] With the rapid development of automotive intelligence, LiDAR can provide a better driving experience, and vehicles equipped with LiDAR have gradually become one of the key targets of consumers.

[0003] LiDAR is usually installed on the roof of a vehicle. The roof is composed of multiple parts, which leads to a large cumulative tolerance between the parts after they are connected. In addition, the rigidity of the LiDAR mounting point is low, which makes the LiDAR prone to shaking and distortion. Utility Model Content

[0004] The main purpose of this application is to provide a vehicle roof assembly and a vehicle, which aims to solve the aforementioned technical problems existing in the prior art.

[0005] To address the aforementioned problems, this application provides a vehicle roof assembly comprising a radar component, an integrated roof, a roof crossbeam, and a support member. The integrated roof includes an integrally formed mounting portion and a vehicle roof. The roof crossbeam is located on one side of the mounting portion and connected to the mounting portion, forming a mounting cavity with the integrated roof. The support member is disposed within the mounting cavity and connects to both the mounting portion and the roof crossbeam. The mounting portion includes a radar mounting area with radar mounting holes. The radar component is located on the side of the mounting portion opposite to the roof crossbeam, and the radar component is fixedly connected to the support member through the radar mounting holes.

[0006] In some embodiments, the support includes a mounting body, which includes two spaced-apart first reinforcing bosses. Each of the two first reinforcing bosses has a first connecting boss protruding toward the mounting portion. A first connecting boss is also provided between the two first connecting bosses. The three first connecting bosses are arranged in a triangle and connected to the side of the mounting portion away from the radar assembly. At least two of the first connecting bosses have through holes corresponding to the radar mounting holes for fixed connection with the radar assembly.

[0007] In some embodiments, in the radar mounting area of ​​the mounting part, the mounting part includes a second reinforcing boss, the second reinforcing boss and the first reinforcing boss are spaced apart, the second reinforcing boss is provided with two spaced second connecting bosses, the two second connecting bosses are provided with radar mounting holes, and each first connecting boss is connected to a corresponding second connecting boss.

[0008] In some embodiments, the two first connecting bosses each have one and two radar mounting holes, the three radar mounting holes are arranged in a triangle, and the two second connecting bosses have three through holes corresponding to the three radar mounting holes. The radar assembly is connected to the mounting part and the support member through the three radar mounting holes and the three through holes.

[0009] In some embodiments, the support includes a first support body connected to the mounting body, the mounting body being spaced apart from the bottom wall of the top cover beam, one end of the mounting body away from the first support body being connected to one side wall of the top cover beam, the other side wall of the top cover beam being opposite to it being connected to the other end of the first support body, and the side of the first support body also being connected to the bottom wall of the top cover beam.

[0010] In some embodiments, the first support body includes a first reinforcing rib extending in a direction perpendicular to the two first reinforcing bosses spaced apart, the two first reinforcing bosses being spaced apart to form a second reinforcing rib extending in the same direction as the first reinforcing rib, and the first and second reinforcing ribs being disposed opposite each other.

[0011] In some embodiments, the vehicle roof assembly includes a trim panel assembly and a first sealing strip. The trim panel assembly is connected to the side of the mounting portion away from the support member. The first sealing strip is disposed around the edge of the mounting portion and located between the trim panel assembly and the mounting portion. The first sealing strip has a water guide groove and a water guide outlet that communicate with each other. The opening of the water guide groove faces the trim panel assembly, and the water guide outlet is disposed on the side of the first sealing strip away from the vehicle roof.

[0012] In some embodiments, the first sealing strip includes a sealing body and a sealing groove, the sealing groove and the water guide groove are disposed on opposite sides of the sealing body, and the opening of the sealing groove faces the mounting portion.

[0013] In some embodiments, the trim panel assembly has a light-emitting port and two first limiting portions. The radar assembly includes a light-emitting end and a fixing component. The light-emitting end and the fixing component are located at both ends of the radar assembly. The light-emitting end is partially embedded in the light-emitting port. The inner side of the light-emitting port is provided with a plurality of second limiting portions arranged around the periphery of the light-emitting port to limit the light-emitting end. The two first limiting portions are spaced apart in the width direction of the radar assembly to limit the radar assembly between the two first limiting portions. The fixing component is connected to the trim panel assembly.

[0014] To address the aforementioned problems, this application provides a vehicle that includes the aforementioned vehicle roof assembly.

[0015] Compared with the prior art, the vehicle roof assembly provided in this application includes a radar assembly, an integrated roof, a roof crossbeam, and a support member. The integrated roof includes an integrally formed mounting portion and a vehicle roof. The roof crossbeam is located on one side of the mounting portion and connected to the mounting portion, forming a mounting cavity with the integrated roof. The support member is disposed within the mounting cavity and connects to both the mounting portion and the roof crossbeam. The mounting portion includes a radar mounting area with radar mounting holes. The radar assembly is located on the side of the mounting portion away from the roof crossbeam and is fixedly connected to the support member through the radar mounting holes. Through the above embodiment, the integrated roof includes an integrally formed mounting portion and a vehicle roof, with the mounting portion connected to the roof crossbeam. Within the radar mounting area of ​​the mounting portion, the support member is supported between the roof crossbeam and the mounting portion, thereby improving the rigidity of the mounting portion in the radar mounting area. The radar assembly is located within the radar mounting area of ​​the mounting portion and is connected to both the mounting portion and the support member. This results in better matching between the various components of the vehicle roof assembly, which is more conducive to improving the rigidity of the vehicle roof assembly in the radar mounting area, reducing the risk of detection distortion caused by insufficient rigidity of the radar component in the mounting position, and improving the detection accuracy of the radar component. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of a structural embodiment of the vehicle roof assembly provided in this application;

[0018] Figure 2 yes Figure 1 The diagram shows the disassembled structure of the vehicle roof assembly.

[0019] Figure 3 yes Figure 2 A schematic diagram of one embodiment of the support member shown;

[0020] Figure 4 yes Figure 2 A schematic diagram of one embodiment of the integrated top cover is shown;

[0021] Figure 5 yes Figure 2 A partial cross-sectional view of the first sealing strip shown;

[0022] Figure 6 yes Figure 2 A schematic diagram of one embodiment of the decorative panel assembly shown;

[0023] Figure 7 yes Figure 6 The diagram shows an enlarged structural schematic of the trim assembly at point I (dashed line).

[0024] Figure 8 yes Figure 2 A schematic diagram of one embodiment of the radar assembly shown.

[0025] Reference numerals: Vehicle roof assembly 10; Radar component 100; Light emitting end 110; Fixing component 120; Integrated roof 200; Mounting part 210; Radar mounting area 211; Radar mounting hole 212; Vehicle roof 220; Second reinforcing boss 230; Second connecting boss 240; Roof beam 300; Mounting cavity 310; Support member 400; Mounting body 410; First reinforcing boss 411; First connecting boss 412; Through hole 413; First supporting body 420; First reinforcing rib 421; Second reinforcing rib 422; Trim panel assembly 500; First sealing strip 510; Water guide groove 511; Sealing body 512; Sealing groove 513; Light emitting port 520; First limiting part 530; Second limiting part 540. Detailed Implementation

[0026] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0028] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly indicating the number, specific order, or primary and secondary relationship of the indicated technical features.

[0029] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0030] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0031] In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).

[0032] In the description of the embodiments of this application, the technical terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0033] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0034] With the rapid development of automotive intelligence, LiDAR provides a better driving experience, making vehicles equipped with LiDAR a key focus for consumers. LiDAR is typically mounted on the vehicle's roof, which consists of multiple components. This results in significant cumulative tolerances between these components after connection, and the low rigidity of the LiDAR mounting area makes it prone to shaking and distortion.

[0035] To address the related technical problems, this application provides a vehicle that includes the vehicle roof assembly described below.

[0036] To address the related technical problems, this application also provides a vehicle roof assembly, for details please refer to [link / reference needed]. Figure 1 and Figure 2 , Figure 1This is a structural schematic diagram of an embodiment of the vehicle roof assembly provided in this application. Figure 2 yes Figure 1 The diagram shows the disassembled structure of the vehicle roof assembly.

[0037] The vehicle roof assembly 10 includes a radar component 100, an integrated roof 200, a roof crossbeam 300, and a support member 400. The integrated roof 200 includes an integrally formed mounting portion 210 and a vehicle roof 220. The roof crossbeam 300 is located on one side of the mounting portion 210 and connected to the mounting portion 210, forming a mounting cavity 310 with the integrated roof 200. The support member 400 is disposed in the mounting cavity 310 and connects the mounting portion 210 and the roof crossbeam 300. The mounting portion 210 includes a radar mounting area 211 with a radar mounting hole 212. The radar component 100 is located on the side of the mounting portion 210 away from the roof crossbeam 300, and the radar component 100 is fixedly connected to the support member 400 through the radar mounting hole 212.

[0038] The radar assembly 100 includes a housing and a laser assembly disposed inside the housing. The laser assembly may include a laser emitter and a laser receiver. The laser emitter emits a laser, and the emitted laser is reflected by an object along the laser's emission path so that it can be received by the laser receiver, thereby enabling object detection.

[0039] The integrated roof cover 200 includes a mounting portion 210 and a vehicle roof cover 220, which are integrally die-cast and located on the top of the vehicle. The mounting portion 210 supports the radar assembly 100. The vehicle roof cover 220 can be a closed roof cover, a small sunroof-type roof cover, or a panoramic sunroof-type roof cover. In this embodiment, the vehicle roof cover 220 is a closed roof cover, which may include sheet metal covering the top of the vehicle to reduce the risk of foreign objects intruding into the vehicle's interior cabin and to provide consumers with a vehicle configuration featuring a closed roof cover and lidar.

[0040] The profile of the top cover crossbeam 300 can match the profile of the mounting portion 210, and the top cover crossbeam 300 is disposed on the side of the mounting portion 210 opposite to the radar assembly 100. Specifically, the radar assembly 100 is disposed on the outer side of the mounting portion 210, and the top cover crossbeam 300 is disposed on the inner side of the mounting portion 210. The top cover crossbeam 300 may have a mounting groove with the groove opening facing the mounting portion 210. The ends of the two opposite side walls of the mounting groove are provided with flanges that connect to the mounting portion 210. The flanges of the two side walls are used to connect with the mounting portion 210, thereby forming a mounting cavity 310 between the top cover crossbeam 300 and the mounting portion 210. The arrangement of the top cover crossbeam 300 can improve the structural strength and rigidity of the vehicle roof assembly 10 at the mounting portion 210 position and reduce the risk of the radar assembly 100 shaking.

[0041] A support member 400 is disposed within the mounting cavity 310. The support member 400 connects the top cover beam 300 and the mounting portion 210, so that the support member 400 is supported between the top cover beam 300 and the mounting portion 210. The mounting portion 210 has a radar mounting area 211. The radar assembly 100 and the support member 400 are both disposed opposite to the radar mounting area 211. The mounting portion 210 has a radar mounting hole 212 in the radar mounting area 211. The radar assembly 100 is fixedly connected to the support member 400 through the radar mounting hole 212.

[0042] Through the above embodiments, the integrated roof 200 includes an integrally formed mounting portion 210 and a vehicle roof 220, with the mounting portion 210 connected to the roof crossbeam 300. Within the radar mounting area 211 of the mounting portion 210, the support member 400 is supported between the roof crossbeam 300 and the mounting portion 210, thereby improving the rigidity of the mounting portion 210 in the radar mounting area 211. The radar assembly 100 is located within the radar mounting area 211 of the mounting portion 210 and is connected to the mounting portion 210 and the support member 400. This results in better matching between the various components of the vehicle roof assembly 10, further improving the rigidity of the vehicle roof assembly 10 in the radar mounting area 211, reducing the risk of detection distortion caused by insufficient rigidity of the radar assembly 100 at the mounting position, and improving the detection accuracy of the radar assembly 100.

[0043] See Figure 3 , Figure 3 yes Figure 2 A schematic diagram of one embodiment of the support member is shown.

[0044] In some embodiments, the support member 400 includes a mounting body 410, which includes two spaced-apart first reinforcing bosses 411. Each of the two first reinforcing bosses 411 has a first connecting boss 412 protruding toward the mounting portion 210. A first connecting boss 412 is also provided between the two first connecting bosses 412. The three first connecting bosses 412 are arranged in a triangle and are connected to the side of the mounting portion 210 away from the radar assembly 100. At least two of the first connecting bosses 412 have through holes 413 corresponding to the radar mounting holes 212 for fixed connection with the radar assembly 100.

[0045] The support member 400 includes a mounting body 410 for connection with the mounting portion 210 and the radar assembly 100. The mounting body 410 has two spaced-apart first reinforcing bosses 411, each protruding from the mounting body 410 toward the mounting portion 210. The two first reinforcing bosses 411 may be spaced apart along the length of the top cover beam 300, which can also be understood as the width direction of the vehicle. Alternatively, in some other embodiments, the two first reinforcing bosses 411 may also be spaced apart along the width of the top cover beam 300, which can also be understood as the length direction of the vehicle. Each of the two first reinforcing bosses 411 is provided with a first connecting boss 412. The first connecting boss 412 is a boss that protrudes from the end face of the first reinforcing boss 411 towards the mounting part 210. The size of the first connecting boss 412 is smaller than the size of the first reinforcing boss 411, thereby forming a multi-layered stepped combination structure between the first reinforcing boss 411 and the first connecting boss 412, which can effectively improve the structural strength of the support member 400. The two first connecting bosses 412 provided on the first reinforcing boss 411 are provided with through holes 413. The through holes 413 are correspondingly provided with the radar mounting holes 212 of the mounting part 210, so that the radar assembly 100 can be connected to the mounting body 410 of the support member 400 through the radar mounting holes 212 and the through holes 413. This allows the radar assembly 100 to be fixedly connected to the first connecting boss 412, which can effectively improve the overall structural strength of the radar mounting area 211, and also improve the rigidity at the mounting point of the radar assembly 100, reducing the risk of detection distortion of the radar assembly 100.

[0046] Furthermore, a first connecting boss 412 is provided between the two first connecting bosses 412 located on the two first reinforcing bosses 411. The three first connecting bosses are arranged in a triangle. The side of the three first connecting bosses 412 closest to the mounting part 210 is connected to the mounting part 210. The three first connecting bosses 412 can be screwed to the mounting part 210 by fasteners; or welded; or some of the first connecting bosses 412 can be screwed and some of the first connecting bosses 412 can be welded. This can further improve the structural stability and rigidity of the vehicle roof assembly 10 in the radar mounting area 211.

[0047] See Figure 4 , Figure 4 yes Figure 2 The diagram shows a structural schematic of one embodiment of the integrated top cover.

[0048] In some embodiments, in the radar mounting area 211 of the mounting part 210, the mounting part 210 includes a second reinforcing boss 230, the second reinforcing boss 230 and the first reinforcing boss 411 are spaced apart, the second reinforcing boss 230 is provided with two spaced second connecting bosses 240, the two second connecting bosses 240 are provided with radar mounting holes 212, and each first connecting boss 412 is connected to a corresponding second connecting boss 240.

[0049] The mounting section 210 includes a second reinforcing boss 230, which is disposed in the radar mounting area 211 of the mounting section 210. The second reinforcing boss 230 is a boss that protrudes from the mounting section 210 toward the radar assembly 100, providing a reference platform for the radar assembly 100. The second reinforcing boss 230 has two second connecting bosses 240, which are connected one-to-one with the two first connecting bosses 412 disposed on the two first reinforcing bosses 411, and the second reinforcing bosses 230 and the first reinforcing bosses 411 are spaced apart. Therefore, the second reinforcing boss 230 and the first reinforcing boss 411 are connected only by two second connecting bosses 240 and two first connecting bosses 412, so that the first reinforcing boss 411 and the second reinforcing boss 230 form a bridge-like structure, which can effectively improve the structural rigidity between the support member 400 and the mounting part 210. The radar assembly 100 is also connected to the mounting body 410 through two second connecting bosses 240 and two first connecting bosses 412, thereby effectively improving the stability and rigidity of the fixed part of the radar assembly 100 and reducing the risk of distortion of the radar assembly 100.

[0050] In some embodiments, the two first connecting bosses 412 each have one and two radar mounting holes 212, the three radar mounting holes 212 are arranged in a triangle, and the two second connecting bosses 240 have three through holes 413 corresponding to the three radar mounting holes 212. The radar assembly 100 is connected to the mounting part 210 and the support member 400 through the three radar mounting holes 212 and the three through holes 413.

[0051] For example, a first connecting boss 412 disposed in one of the first reinforcing bosses 411 has a through hole 413, and a first connecting boss 412 disposed in the other first reinforcing boss 411 has two through holes 413. The two through holes 413 disposed in one of the first connecting bosses 412 are spaced apart in a direction perpendicular to the distance between the two first reinforcing bosses 411, so that the three through holes 413 are arranged in a triangle. Two second connecting bosses 240 are disposed corresponding to the two first connecting bosses 412 disposed in the two first reinforcing bosses 411, and the two second connecting bosses 240 have three radar mounting holes 212 corresponding to the three through holes 413 of the two first connecting bosses 412. The radar assembly 100 is connected to the mounting part 210 and the support member 400 through the three radar mounting holes 212 and the three through holes 413 arranged in a triangle. Therefore, the three first connecting bosses 412 are arranged in a triangle and are connected to the mounting part 210. The two first connecting bosses 412 and the two second connecting bosses 240 are respectively provided with three through holes 413 and three radar mounting holes 212 arranged in a triangle. The triangle formed by the three through holes 413 intersects with the triangle formed by the three first connecting bosses 412, thereby further improving the structural strength and rigidity of the vehicle roof assembly 10 in the radar mounting area 211, improving the stability of the radar assembly 100 fixed in the radar mounting area 211, and reducing the risk of detection distortion of the radar assembly 100.

[0052] In some embodiments, the support member 400 includes a first support body 420 connected to the mounting body 410. The mounting body 410 is spaced apart from the bottom wall of the top cover beam 300. One end of the mounting body 410 away from the first support body 420 is connected to one side wall of the top cover beam 300. The other side wall of the top cover beam 300 is connected to the other end of the first support body 420. The side of the first support body 420 is also connected to the bottom wall of the top cover beam 300.

[0053] The support member 400 includes a mounting body 410 and a first support body 420, which are connected in the width direction of the roof beam 300. Specifically, one end of the mounting body 410 is connected to a side wall of the roof beam 300, which is located on the side of the roof beam 300 away from the vehicle roof 220. The first support body 420 is connected to the end of the mounting body 410 away from the side wall in the width direction of the roof beam 300. The first support body 420 extends in the width direction of the roof beam 300, and its side is connected to the bottom wall of the roof beam 300. The end of the first support body 420 away from the mounting body 410 is also connected to another side wall opposite to the side wall of the roof beam 300. Therefore, the mounting body 410 and the bottom wall of the top cover beam 300 are spaced apart, and one side of the first support body 420 is connected to the bottom wall of the top cover beam 300, so that the mounting body 410 and the first support body 420 form a concave-convex structure. The mounting body 410 and the first support body 420 work together to support the two opposite side walls of the top cover beam 300, thereby improving the structural strength of the support member 400 itself, improving the overall structural rigidity of the support member 400 and the top cover beam 300, improving the stability of the radar assembly 100, and reducing the risk of detection distortion of the radar assembly 100.

[0054] In some embodiments, the first support body 420 includes a first reinforcing rib 421, which extends in a direction perpendicular to the two first reinforcing protrusions 411 spaced apart. The two first reinforcing protrusions 411 are spaced apart to form a second reinforcing rib 422, which extends in the same direction as the first reinforcing rib 421, and the first reinforcing rib 421 and the second reinforcing rib 422 are arranged opposite to each other.

[0055] Two first reinforcing protrusions 411 are spaced apart in a direction perpendicular to the two sidewalls to form a second reinforcing rib 422 between the two first reinforcing protrusions 411. The second reinforcing rib 422 extends in the direction perpendicular to the two sidewalls, which can be understood as the width direction of the top cover beam 300. The first support body 420 includes a first reinforcing rib 421, which extends in a direction perpendicular to the spaced first reinforcing protrusions 411, and the first reinforcing rib 421 and the second reinforcing rib 422 are arranged opposite to each other in the direction perpendicular to the two sidewalls. Of course, in some other embodiments, the first reinforcing rib 421 and the second reinforcing rib 422 may also be connected in the direction perpendicular to the two sidewalls. Thus, the first reinforcing rib 421 of the first support body 420 and the second reinforcing rib 422 of the mounting body 410 extend in the same direction and are arranged opposite to each other, so that the first reinforcing rib 421 and the second reinforcing rib 422 can jointly improve the structural strength of the support member 400, thereby improving the stability of the radar assembly 100 in the direction perpendicular to the two sidewalls and reducing the risk of detection distortion of the radar assembly 100. In this embodiment, in addition to the two first connecting bosses 412 disposed on the two first reinforcing bosses 411, another first connecting boss 412 may be disposed between the first reinforcing rib 421 and the second reinforcing rib 422, so that the first reinforcing rib 421 is connected to the second reinforcing rib 422 through the first connecting boss 412, thereby enabling the first reinforcing rib 421, the second reinforcing rib 422 and the corresponding first connecting boss 412 to cooperate with each other, further improving the structural strength of the support member 400.

[0056] In some embodiments, the support member 400 may further include at least two second support bodies, which are disposed at both ends of the mounting body 410 in the spaced direction of the two first reinforcing bosses 411. The ends of the two second support bodies away from the mounting body 410 extend toward the bottom wall of the top cover beam 300 and are connected to the bottom wall of the top cover beam 300, thereby supporting the two second support bodies between the bottom wall of the top cover beam 300 and the mounting body 410, further improving the structural strength of the support member 400.

[0057] See Figure 5 , Figure 5 yes Figure 2 A partial cross-sectional view of the first sealing strip shown.

[0058] In some embodiments, the vehicle roof assembly 10 includes a trim panel assembly 500 and a first sealing strip 510. The trim panel assembly 500 is connected to the side of the mounting portion 210 away from the support member 400. The first sealing strip 510 is disposed around the edge of the mounting portion 210 and is located between the trim panel assembly 500 and the mounting portion 210. The first sealing strip 510 is provided with a water guide groove 511 and a water guide outlet that communicate with each other. The opening of the water guide groove 511 faces the trim panel assembly 500, and the water guide outlet is disposed on the side of the first sealing strip 510 away from the vehicle roof 220.

[0059] The trim panel assembly 500 is connected to the side of the mounting portion 210 opposite to the support member 400. The outline of the trim panel assembly 500 matches the outline of the mounting portion 210, thereby covering the side of the mounting portion 210 opposite to the support member 400 and the radar assembly 100 disposed on that side. Specifically, the trim panel assembly 500 includes a mounting protrusion corresponding to the radar mounting area 211, thereby forming a radar mounting space between the mounting protrusion and the mounting portion 210, within which the radar assembly 100 is located. The vehicle roof assembly 10 also includes a first sealing strip 510, which is disposed around the edge of the mounting portion 210, or possibly around the edge of the trim panel assembly 500. The first sealing strip 510 is disposed between the trim panel assembly 500 and the mounting portion 210, thereby reducing the risk of liquid entering the interior of the vehicle roof assembly 10 from the gap between the mounting portion 210 and the trim panel assembly 500. The first sealing strip 510 is also provided with interconnected water guide grooves 511 and water guide ports. The water guide grooves 511 are arranged along the sealing direction of the first sealing strip 510, with the opening of the water guide grooves 511 facing the trim assembly 500. The water guide ports are located on the side of the first sealing strip 510 away from the vehicle roof 220, communicating with the water guide grooves 511 and with the external space, which refers to the vehicle's external environment. Therefore, even if liquid enters the gap between the trim assembly 500 and the mounting portion 210, the liquid can be discharged along the water guide grooves 511 and through the water guide ports, thereby reducing the risk of damage to the radar assembly 100. Multiple water guide ports can be provided at intervals on the side of the first sealing strip 510 away from the mounting portion 210, thereby increasing the drainage capacity of the water guide grooves 511.

[0060] In some embodiments, the trim panel assembly 500 has a sealing protrusion on the side facing the first sealing strip 510. The sealing protrusion is arranged along the direction of the water guide groove 511 and is embedded in the sealing groove 513. This improves the sealing effect between the trim panel assembly 500 and the first sealing strip 510, restricts the position of the first sealing strip 510, reduces the possibility of displacement of the first sealing strip 510, and allows liquid to be discharged through the water guide groove 511 and the water outlet.

[0061] In some embodiments, the vehicle roof assembly 10 includes a second sealing strip disposed inside the first sealing strip 510 and also between the mounting portion 210 and the trim assembly 500, thereby providing a second layer of protection for the seal between the mounting portion 210 and the trim assembly 500, further reducing the risk of water ingress into the vehicle roof assembly 10. In this embodiment, the mounting portion 210 may be inclined in the opposite direction of the two side walls. Specifically, the side of the mounting portion 210 closer to the vehicle roof 220 is higher than the side of the mounting portion 210 farther from the vehicle roof 220. The second sealing strip has water inlets penetrating the two opposing surfaces of the second sealing strip in the opposite direction of the two side walls, and the water inlets communicate with the water guides of the first sealing strip 510. Thus, even if liquid enters the mounting portion 210, it can be discharged in a timely manner along the mounting portion 210 and through the water inlets and water guides, reducing the risk of damage to the radar assembly 100.

[0062] In some embodiments, the vehicle roof assembly 10 further includes a third sealing strip. The radar assembly 100 includes a light-emitting end 110, and the mounting protrusion of the trim assembly 500 is provided with a light-emitting port 520. The light-emitting end 110 includes a mask and an abutment portion disposed around the periphery of the mask. The mask protrudes from the abutment portion and is located within the light-emitting port 520 so that laser light can be emitted from the mask. The third sealing strip is disposed around the abutment portion and is located between the inner side of the light-emitting port 520 and the abutment portion. Thus, the third sealing strip can seal the light-emitting port 520 and the light-emitting end 110, reducing the risk of water ingress between the radar assembly 100 and the trim assembly 500. A connecting strip may also be provided on the side of the third sealing strip near the first sealing strip 510. The connecting strip is used to connect the third sealing strip and the first sealing strip 510 so that the first sealing strip 510 and the third sealing strip are integrated, making it easier to install the sealing strip. There may be multiple connecting strips, which are spaced apart.

[0063] In some embodiments, the first sealing strip 510 includes a sealing body 512 and a sealing groove 513. The sealing groove 513 and the water guide groove 511 are disposed on opposite sides of the sealing body 512, and the opening of the sealing groove 513 faces the mounting portion 210.

[0064] The first sealing strip 510 includes a water guiding groove 511, a sealing body 512, and a sealing groove 513. The water guiding groove 511 and the sealing groove 513 are disposed on opposite sides of the sealing body 512 in the direction from the trim assembly 500 to the mounting portion 210. The opening of the water guiding groove 511 faces the trim assembly 500, and the opening of the sealing groove 513 faces the mounting portion 210. Thus, when the first sealing strip 510 is interference-fitted between the trim assembly 500 and the mounting portion 210, the sidewall of the sealing groove 513 can deform. The sealing groove 513 can increase the contact area between the first sealing strip 510 and the mounting portion 210, thereby further improving the sealing performance between the first sealing strip 510 and the mounting portion 210. In addition, the sealing groove 513 is also connected to the water inlet. When a large amount of liquid is inside the water inlet 511, the sealing groove 513 can also be used to store the liquid when the water inlet cannot drain the liquid in time. This has a buffering effect on the rapidly increasing liquid, reducing the risk of liquid volume being stored in the space between the mounting part 210 and the trim assembly 500, and reducing the risk of the radar assembly 100 being damaged by water accumulation.

[0065] In some embodiments, the trim panel assembly 500 includes a trim panel outer shell and a trim panel inner shell. The trim panel inner shell has a plurality of limiting holes that penetrate both opposite surfaces of the trim panel inner shell and are distributed throughout the trim panel. The trim panel outer shell has a plurality of limiting strips that match the multiple limiting holes, with each limiting strip inserted into one of the limiting holes to position the trim panel inner shell and the trim panel outer shell. The trim panel inner shell and the trim panel outer shell can be connected to each other by adhesive bonding or by snap-fit ​​connection. The trim panel outer shell is smoothly connected to the vehicle roof 220, thereby giving the vehicle roof assembly 10 a streamlined appearance and reducing the risk of liquid entering the interior of the vehicle roof assembly 10. In this embodiment, the multiple snap-fit ​​holes can be arranged in different directions, for example, some snap-fit ​​holes are arranged along the length direction of the trim panel inner shell and some snap-fit ​​holes are arranged along the width direction of the trim panel inner shell, thereby limiting the trim panel inner shell and the trim panel outer shell in different directions. The snap-fit ​​strip may include a main strip and sub-strips disposed on both sides of the main strip. The number of sub-strips may be multiple, thereby improving both the structural strength of the snap-fit ​​strip and the snap-fit ​​effect. Multiple snap-fit ​​members are also distributed on the side of the inner panel facing the mounting portion 210. These multiple snap-fit ​​members surround the area of ​​the first sealing strip 510. The mounting portion 210 is provided with snap-fit ​​holes that match the multiple snap-fit ​​members. Each snap-fit ​​strip is snapped into one snap-fit ​​hole, thereby ensuring a stable connection between the trim assembly 500 and the mounting portion 210, and also providing better sealing between the trim assembly 500, the first sealing strip 510, and the mounting portion 210.

[0066] In some embodiments, the radar assembly 100 includes a housing and three fasteners connected to the outside of the housing. The three fasteners pass through three radar mounting holes 212 and three through holes 413 to securely connect the radar assembly 100 to the support member 400 and the mounting portion 210. The fasteners may include bolts, sleeves, and shims. The sleeves and shims are connected, and the bolts pass through the three through holes 413 and the three radar mounting holes 212, and are inserted within the sleeves and shims to securely connect the housing to the mounting body 410 and the support member 400. The housing and the mounting portion 210 are spaced apart, and the shims are located between the housing and the mounting portion 210. This reduces the risk of the radar assembly 100 directly contacting liquids.

[0067] See Figures 6 to 8 , Figure 6 Yes Figure 2 A schematic diagram of one embodiment of the decorative panel assembly shown. Figure 7 The diagram shown is an enlarged structural schematic of the trim assembly at the dashed box I. Figure 8 yes Figure 2 A schematic diagram of one embodiment of the radar assembly shown.

[0068] In some embodiments, the trim assembly 500 is provided with a light outlet 520 and two first limiting portions 530. The radar assembly 100 includes a light-emitting end 110 and a fixing component 120. The light-emitting end 110 and the fixing component 120 are located at both ends of the radar assembly 100. The light-emitting end 110 is partially embedded in the light outlet 520. A plurality of second limiting portions 540 are provided on the inner side of the light outlet 520 around the periphery of the light outlet 520 to limit the light-emitting end 110. The two first limiting portions 530 are spaced apart in the width direction of the radar assembly 100 to limit the radar assembly 100 between the two first limiting portions 530. The fixing component 120 is connected to the trim assembly 500.

[0069] The radar assembly 100 can be first installed on the trim panel assembly 500, and then connected to the mounting part 210. Exemplarily, the trim panel assembly 500 also includes two first limiting parts 530, and the radar assembly 100 also includes a fixing part 120 located at the end of the radar assembly 100 away from the light-emitting end 110. A plurality of second limiting parts 540 are provided inside the light-emitting port 520, surrounding the periphery of the light-emitting port 520. The light-emitting end 110 is located between the plurality of second limiting parts 540, so that the plurality of second limiting parts 540 limit the radar assembly 100 from the periphery of the light-emitting end 110. Two first limiting portions 530 are located in the middle of the radar assembly 100, and are spaced apart in the width direction of the radar assembly 100. The radar assembly 100 is located between the two first limiting portions 530, thereby limiting the radar assembly 100 by the two first limiting portions 530. The width direction of the radar assembly 100 can also be understood as the length direction of the top cover beam 300. In addition, the fixing component 120 is also fixedly connected to the trim panel assembly 500. Thus, the two first limiting portions 530 and the plurality of second limiting portions 540 limit the radar assembly 100 in multiple directions. The radar assembly 100 is fixedly connected to the trim panel assembly 500 through the fixing component 120, thereby simplifying the installation process between the radar assembly 100 and the trim panel assembly 500 and providing a better fixing effect.

[0070] In summary, the integrated roof 200 includes an integrally formed mounting portion 210 and a vehicle roof 220, with the mounting portion 210 connected to the roof crossbeam 300. Within the radar mounting area 211 of the mounting portion 210, the support member 400 is supported between the roof crossbeam 300 and the mounting portion 210, thereby improving the rigidity of the mounting portion 210 in the radar mounting area 211. The radar assembly 100 is located within the radar mounting area 211 of the mounting portion 210 and is connected to the mounting portion 210 and the support member 400. This results in better matching between the various components of the vehicle roof assembly 10, further improving the rigidity of the vehicle roof assembly 10 in the radar mounting area 211, reducing the risk of detection distortion caused by insufficient rigidity of the radar assembly 100 at the mounting position, and improving the detection accuracy of the radar assembly 100.

[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A vehicle roof assembly, characterized by The vehicle roof assembly includes: Radar components; Integrated roof, comprising an integrated mounting section and vehicle roof; A top cover beam is located on one side of the mounting part and connected to the mounting part, and the top cover beam and the integrated top cover form a mounting cavity; A support member is disposed within the mounting cavity. The support member connects the mounting portion and the top cover beam. The mounting portion includes a radar mounting area with a radar mounting hole. The radar assembly is located on the side of the mounting portion away from the top cover beam. The radar assembly is fixedly connected to the support member through the radar mounting hole.

2. The vehicle roof assembly of claim 1, wherein, The support includes a mounting body, which includes two spaced-apart first reinforcing bosses. Each of the two first reinforcing bosses has a first connecting boss protruding towards the mounting portion. A first connecting boss is also provided between the two first connecting bosses. The three first connecting bosses are arranged in a triangle and connected to the side of the mounting portion away from the radar assembly. At least two of the first connecting bosses have through holes corresponding to the radar mounting holes for fixed connection with the radar assembly.

3. The vehicle roof assembly of claim 2, wherein, In the radar mounting area of ​​the mounting part, the mounting part includes a second reinforcing boss, the second reinforcing boss and the first reinforcing boss are spaced apart, the second reinforcing boss is provided with two spaced second connecting bosses, the two second connecting bosses are provided with radar mounting holes, and each first connecting boss is connected to a corresponding second connecting boss.

4. The vehicle roof assembly of claim 3, wherein, Each of the two first connecting bosses has one and two radar mounting holes respectively, and the three radar mounting holes are arranged in a triangle. The two second connecting bosses have three through holes corresponding to the three radar mounting holes. The radar assembly is connected to the mounting part and the support member through the three radar mounting holes and the three through holes.

5. The vehicle roof assembly of claim 2, wherein, The support includes a first support body connected to the mounting body. The mounting body is spaced apart from the bottom wall of the top cover beam. One end of the mounting body away from the first support body is connected to one side wall of the top cover beam. The other side wall of the top cover beam, which is opposite to it, is connected to the other end of the first support body. The side of the first support body is also connected to the bottom wall of the top cover beam.

6. The vehicle roof assembly of claim 5, wherein, The first support body includes a first reinforcing rib, which extends in a direction perpendicular to the two first reinforcing bosses spaced apart. The two first reinforcing bosses are spaced apart to form a second reinforcing rib. The second reinforcing rib extends in the same direction as the first reinforcing rib, and the first reinforcing rib and the second reinforcing rib are arranged opposite to each other.

7. The vehicle roof assembly of claim 1, wherein, The vehicle roof assembly includes a trim panel assembly and a first sealing strip. The trim panel assembly is connected to the side of the mounting portion away from the support member. The first sealing strip is disposed around the edge of the mounting portion and located between the trim panel assembly and the mounting portion. The first sealing strip has a water guide groove and a water guide outlet that communicate with each other. The opening of the water guide groove faces the trim panel assembly, and the water guide outlet is disposed on the side of the first sealing strip away from the vehicle roof.

8. The vehicle roof assembly of claim 7, wherein, The first sealing strip includes a sealing body and a sealing groove. The sealing groove and the water guide groove are disposed on opposite sides of the sealing body, and the opening of the sealing groove faces the mounting part.

9. The vehicle roof assembly of claim 7, wherein, The trim panel assembly has a light outlet and two first limiting parts. The radar component includes a light-emitting end and a fixing component. The light-emitting end and the fixing component are located at both ends of the radar component. The light-emitting end is partially embedded in the light outlet. The inner side of the light outlet is provided with a plurality of second limiting parts arranged around the periphery of the light outlet to restrict the light-emitting end. The two first limiting parts are spaced apart in the width direction of the radar component to restrict the radar component between the two first limiting parts. The fixing component is connected to the trim panel assembly.

10. A vehicle characterized by comprising: The vehicle includes a vehicle roof assembly as described in any one of claims 1 to 9.