A pellet filling device

CN224631975UActive Publication Date: 2026-08-14苏州隆仲茂科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0002]在学校的实验、实训课程中以及一些工业现场,需要对碎粒物料进行灌装,现有的碎粒灌装装置占据空间较大,集成度低,使得在对实验、实训方案以及工业现场布局时受到很大的限制

Benefits of technology

[0021]1、本实用新型的碎粒灌装装置各功能部件全部搭载在一根立柱上,结构紧凑,高度低,占用空间小,整体集成度高,能够非常方便的将碎粒灌装装置移植布局到工作环境相应工位;且因为体积较小,可以在有限的桌面上布局更多的模块,丰富实验、实训内容。

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Abstract

This utility model discloses a pellet filling device, including a column, a storage bin, a drive motor, and a guide bin; a support base plate is installed at the bottom of the column; the guide bin is installed on the column; an inlet is provided on the upper side of one side of the guide bin, an outlet is provided on the lower side of the other side of the guide bin, and an observation port is provided on the upper side of the other side of the guide bin; the storage bin is installed on the guide bin, and the outlet of the storage bin is connected to the inlet of the guide bin; a clamping device is installed at the bottom of the guide bin, and the clamping device has an open mounting hole, with two bolt holes at the front end of the mounting hole, and a discharge pipe is installed at the mounting hole; the discharge pipe includes a first discharge pipe, a second discharge pipe, and a third discharge pipe, the top end of the first discharge pipe is installed in the mounting hole of the clamping device, the top end of the second discharge pipe is fixedly installed with the lower end of the first discharge pipe, and the second discharge pipe and the third discharge pipe are adjustablely connected by an adjusting pipe; a distance sensor is fixedly installed above the inlet of the storage bin.
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Description

Technical Field

[0001] This utility model relates to the field of pellet filling technology, and in particular to a pellet filling device. Background Technology

[0002] In school experiments and practical training courses, as well as in some industrial settings, it is necessary to fill granular materials. Existing granular filling equipment occupies a large space and has low integration, which greatly limits the layout of experimental and training programs and industrial sites. During the filling process, granular materials often cause blockage at the discharge port, and since most filling boxes are sealed, it is not easy for workers to detect the blockage. Often, the only way to solve the blockage problem is to disassemble the discharge pipe. At the same time, the discharge direction of most granular filling equipment cannot be changed; the discharge direction can only be changed by moving the entire filling device. Utility Model Content

[0003] The purpose of this application is to provide a pellet filling device in response to the technical deficiencies existing in the prior art.

[0004] The technical solution adopted to achieve the purpose of this application is:

[0005] A pellet filling device includes a column, a storage bin, a drive motor, and a guide bin, wherein the guide bin is connected to the drive motor in a transmission manner;

[0006] A support base plate is fixedly installed at the bottom of the column; the guide hopper is fixedly installed on the column; an inlet is provided on the upper side of one side of the guide hopper, an outlet is provided on the lower side of the other side of the guide hopper, and an observation port is provided on the upper side of the other side of the guide hopper.

[0007] The storage bin is fixedly installed on the guide bin, and the outlet of the storage bin is connected to the inlet of the guide bin;

[0008] A clamping device is fixedly installed at the bottom of the feed hopper. The clamping device has an open mounting hole. Two bolt holes for adjusting the size of the mounting hole are symmetrically arranged at the front end of the mounting hole. A feed pipe is installed at the mounting hole.

[0009] The feeding tube includes a first feeding tube, a second feeding tube, and a third feeding tube. The top end of the first feeding tube is installed in the mounting hole of the clamping device. The top end of the second feeding tube is fixedly installed on the lower end of the first feeding tube. The second feeding tube and the third feeding tube are adjustablely connected through an adjusting tube. A connecting piece is provided on the first feeding tube, and the adjusting tube and the connecting piece are rotatably adjustable.

[0010] A distance sensor for detecting the height of granular material inside the storage silo is fixedly installed above the feed inlet.

[0011] In the above technical solution, the feed hopper is fixedly installed on the column by the first connecting piece.

[0012] In the above technical solution, the storage bin is fixedly installed on the guide bin via a second connecting piece.

[0013] In the above technical solution, a guide rod is provided in the guide hopper, a first transmission wheel is provided on one side of the guide rod, the drive motor is fixedly mounted on the column, a second transmission wheel is connected to one side of the drive motor, and the second transmission wheel and the first transmission wheel are connected by belt drive.

[0014] In the above technical solution, the drive motor is fixedly mounted on the column via a third connecting piece.

[0015] In the above technical solution, the two ends of the guide rod are respectively installed in the guide bin via bearings.

[0016] In the above technical solution, the second feeding pipe is arc-shaped.

[0017] In the above technical solution, the adjusting tube is provided with an adjusting component, the adjusting component is provided with a first connecting hole and an arc-shaped slide, the connecting component is provided with a second connecting hole and a third connecting hole, the first connecting hole and the second connecting hole are connected by bolts, and the arc-shaped slide is connected to the third connecting hole by bolts.

[0018] In the above technical solution, the distance sensor is fixedly installed above the storage bin via a connecting frame, and the bottom of the connecting frame is fixedly installed on the column.

[0019] In the above technical solution, the supporting base plate is provided with arc-shaped mounting holes.

[0020] The beneficial effects of this utility model are as follows:

[0021] 1. All functional components of the pellet filling device of this utility model are mounted on a single column, which is compact, low in height, occupies little space, and has a high degree of integration. It can be easily transplanted and laid out in the corresponding work position of the working environment. Moreover, because of its small size, more modules can be laid out on a limited desktop, enriching the experimental and training content.

[0022] 2. The feed hopper of this utility model pellet filling device is equipped with an observation port opposite to the discharge port. When the staff observes from the observation port that the discharge port of the feed hopper is blocked or the material is not flowing smoothly, a clearing rod can be used to enter through the observation port to clear the discharge port of the feed hopper.

[0023] 3. The second and third feeding pipes of this utility model can be adjusted and connected by an adjusting pipe. The first feeding pipe is provided with a connector. The feeding pipe can be rotated and adjusted by the adjusting pipe and the connector to change the discharge angle of the feeding pipe. In addition, two bolt holes are symmetrically provided at the front end of the mounting hole of the clamping device. The size of the mounting hole can be adjusted by adjusting the bolt holes to fix the feeding pipe and adjust its direction, thereby adjusting the output direction of the granular material. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the granulation filling device described in this utility model. Figure 1 .

[0026] Figure 2 This is a schematic diagram of the granulation filling device described in this utility model. Figure 2 .

[0027] Figure 3 This is a schematic diagram of the clamping device described in this utility model.

[0028] In the diagram: 1-Column, 2-Storage bin, 21-Second connecting piece, 22-Connecting frame, 3-Drive motor, 31-Third connecting piece, 32-Second transmission wheel, 33-Belt, 4-Guide bin, 41-First connecting piece, 42-Inlet of guide bin, 43-Outlet of guide bin, 44-Observation port, 45-Guide rod, 46-First transmission wheel, 47-Bearing, 5-Support base plate, 51-Arc-shaped mounting hole, 6-Distance sensor, 7-Clamping device, 71-Mounting hole, 72-Bolt hole, 8-Discharge pipe, 81-First discharge pipe, 82-Second discharge pipe, 83-Third discharge pipe, 84-Adjusting pipe, 841-Adjusting component, 842-First connecting hole, 843-Arc-shaped slide, 85-Connecting component, 851-Second connecting hole, 852-Third connecting hole. Detailed Implementation

[0029] To enable those skilled in the art to better understand the present invention, the technical solution of the present invention will be further described below with reference to specific embodiments.

[0030] Example 1

[0031] A pellet filling device, see Figure 1 , Figure 2It includes: column 1, storage bin 2, drive motor 3, and guide bin 4, wherein:

[0032] A support base plate 5 is fixedly installed at the bottom of the column 1 to support the column 1; the material guide hopper 4 is fixedly installed on the column 1 by a first connecting piece 41 (the first connecting piece 41 is an L-shaped connecting piece); a material inlet 42 is provided on the upper side of one side of the material guide hopper 4, and a material outlet 43 is provided on the lower side of the other side of the material guide hopper 4; an observation port 44 is provided on the upper side of the other side of the material guide hopper 4 to observe the discharge status of the material outlet 43, to observe whether the material outlet 43 is blocked or the material discharge is not smooth, and to use a cleaning rod to enter through the observation port 44 to clear the material outlet 43 of the material guide hopper 4.

[0033] The storage bin 2 is fixedly installed on the guide bin 4 via a second connecting piece 21 (the second connecting piece 21 is a rectangular connecting piece). The outlet of the storage bin 2 is connected to the inlet 42 of the guide bin 4 so that the granular material in the storage bin 2 can enter the guide bin 4.

[0034] The feed hopper 4 is connected to the drive motor 3. Specifically, the feed hopper 4 is equipped with a guide rod 45, which guides the granular material entering the feed hopper 4 to the discharge port 43 of the feed hopper 4. A first drive wheel 46 is provided on one side of the guide rod 45. The drive motor 3 is fixedly mounted on the column 1 via a third connecting piece 31 (the third connecting piece 31 is an L-shaped connecting piece). A second drive wheel 32 is connected to one side of the drive motor 3. The second drive wheel 32 and the first drive wheel 46 are connected by a belt 33. The drive motor 3 drives the second drive wheel 32 to rotate, thereby driving the first drive wheel 46 to rotate, which in turn drives the guide rod 45 to rotate, guiding the granular material entering the feed hopper 4 to the discharge port 43 of the feed hopper 4. The two ends of the guide rod 45 are respectively installed in the feed hopper 4 via bearings 47.

[0035] A clamping device 7 is fixedly installed at the bottom of the feed hopper 4, see [link / reference] Figure 3 The clamping device 7 has an open mounting hole 71, and two bolt holes 72 are symmetrically arranged at the front end of the mounting hole 71 for adjusting the size of the mounting hole 71. A feed pipe 8 is installed at the mounting hole 71 for outputting granular materials in the feed hopper 4. By adjusting the size of the mounting hole 71, the feed pipe 8 can be installed and removed, and the discharge direction of the feed pipe 8 can be changed.

[0036] The feeding pipe 8 includes a first feeding pipe 81, a second feeding pipe 82, and a third feeding pipe 83. The top end of the first feeding pipe 81 is installed in the mounting hole 71 of the clamping device 7. The top end of the second feeding pipe 82 is fixedly installed on the lower end of the first feeding pipe 81. The second feeding pipe 82 and the third feeding pipe 83 are tunably connected via an adjusting pipe 84. A connecting piece 85 is provided on the first feeding pipe 81. The adjusting pipe 84 and the connecting piece 85 are rotatably and tunably connected, which can change the length of the feeding pipe 8 and the angle of discharge. The second feeding pipe 82 is arc-shaped.

[0037] The regulating pipe 84 is provided with an adjusting component 841, which has a first connecting hole 842 and an arc-shaped slide 843. The connecting component 85 has a second connecting hole 851 and a third connecting hole 852. The first connecting hole 842 and the second connecting hole 851 are connected by bolts, and the arc-shaped slide 843 and the third connecting hole 852 are connected by bolts, which allows the regulating pipe 84 to move up and down along the second feed pipe 82.

[0038] A distance sensor 6 is fixedly installed above the feed inlet of the storage silo 2 to detect the height of the granular material inside the storage silo 2. The distance sensor 6 is fixedly installed above the storage silo 2 via a connecting frame 22, the bottom of which is fixedly installed on the column 1.

[0039] Furthermore, the support base plate 5 is provided with an arc-shaped mounting hole 51, which facilitates the adjustment of the granule filling device to a suitable installation position.

[0040] A method for installing and using a pellet filling device includes the following steps:

[0041] Step 1: Fix the column 1 on the support base plate 5, fix the drive motor 3 on the column 1 through the third connecting piece 31, and then fix the guide bin 4 on the column 1 through the first connecting piece 41.

[0042] Step 2: The storage bin 2 is fixedly installed on the guide bin 4 by the second connecting piece 21, and the discharge port 22 of the storage bin 2 is opposite to the inlet 42 of the guide bin 4, so that the broken particles in the storage bin 2 enter the guide bin 4. Then, the distance sensor 6 is fixedly installed above the storage bin 2 to detect the height of the broken particles in the storage bin 2.

[0043] Step 3: Fix the clamping device 7 to the bottom of the guide hopper 4 with bolts, align the mounting hole 71 with the discharge port 43 of the guide hopper 4, then install the discharge pipe 8 in the mounting hole 71 of the clamping device 7, and adjust the direction of the discharge pipe 8 to adjust the output direction of the granular material. Fix the discharge pipe 8 in the mounting hole 71 by adjusting the bolt hole 72.

[0044] Step 4: Connect the first connecting hole 842 of the adjusting component 841 to the second connecting hole 851 of the connecting component 85 with bolts, and then connect the arc-shaped slide 843 of the adjusting component 841 to the third connecting hole 852 of the connecting component 85 with bolts, so that the adjusting tube 84 moves up and down along the second feeding tube 82.

[0045] Example 2

[0046] Based on Embodiment 1, the first feeding tube 81 and the second feeding tube 82 can also be integrally formed tubes with an arc-shaped lower part.

[0047] For ease of explanation, spatial relative terms such as “up,” “down,” “left,” and “right” are used in the embodiments to describe the relationship of one element or feature shown in the figures relative to another element or feature. It should be understood that, in addition to the orientations shown in the figures, spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figures is inverted, an element described as being “down” of other elements or features would be positioned “up” of those other elements or features. Therefore, the exemplary term “down” can encompass both up and down orientations. The device may be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0048] Moreover, relational terms such as “first” and “second” are used merely to distinguish one component from another that has the same name, without necessarily requiring or implying any such actual relationship or order between the components.

[0049] The above description is only a preferred embodiment of the present utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A granule filling device, characterized by It includes a column, a storage bin, a drive motor, and a guide bin, wherein the guide bin is connected to the drive motor in a transmission manner; A support base plate is fixedly installed at the bottom of the column; the guide hopper is fixedly installed on the column; an inlet is provided on the upper side of one side of the guide hopper, an outlet is provided on the lower side of the other side of the guide hopper, and an observation port is provided on the upper side of the other side of the guide hopper. The storage bin is fixedly installed on the guide bin, and the outlet of the storage bin is connected to the inlet of the guide bin; A clamping device is fixedly installed at the bottom of the feed hopper. The clamping device has an open mounting hole. Two bolt holes for adjusting the size of the mounting hole are symmetrically arranged at the front end of the mounting hole. A feed pipe is installed at the mounting hole. The feeding tube includes a first feeding tube, a second feeding tube, and a third feeding tube. The top end of the first feeding tube is installed in the mounting hole of the clamping device. The top end of the second feeding tube is fixedly installed on the lower end of the first feeding tube. The second feeding tube and the third feeding tube are adjustablely connected through an adjusting tube. A connecting piece is provided on the first feeding tube, and the adjusting tube and the connecting piece are rotatably adjustable. A distance sensor for detecting the height of granular material inside the storage silo is fixedly installed above the feed inlet.

2. The chipped particle filling apparatus of claim 1, wherein The feed hopper is fixedly installed on the column via a first connecting piece.

3. The chipped particle filling apparatus of claim 1, wherein The storage bin is fixedly installed on the guide bin via a second connecting piece.

4. The pellet filling device according to claim 1, characterized in that, The material guide hopper is equipped with a material guide rod, and a first transmission wheel is provided on one side of the material guide rod. The drive motor is fixedly mounted on the column, and a second transmission wheel is connected to one side of the drive motor. The second transmission wheel and the first transmission wheel are connected by belt drive.

5. The chipped particle filling apparatus of claim 1, wherein The drive motor is fixedly mounted on the column via a third connecting piece.

6. The chipped particle filling apparatus of claim 4, wherein The two ends of the guide rod are respectively installed in the guide bin via bearings.

7. The chipped particle filling apparatus of claim 1, wherein The second feed tube is arc-shaped.

8. The chipped particle filling apparatus of claim 1, wherein, The regulating tube is provided with an adjusting component, which has a first connecting hole and an arc-shaped slide. The connecting component has a second connecting hole and a third connecting hole. The first connecting hole and the second connecting hole are connected by bolts, and the arc-shaped slide is connected to the third connecting hole by bolts.

9. The chipped particle filling apparatus of claim 1, wherein, The distance sensor is fixedly installed above the storage silo via a connecting frame, and the bottom of the connecting frame is fixedly installed on a column.

10. The chipped particle filling apparatus of claim 1, wherein, The support base plate is provided with arc-shaped mounting holes.