A bagging device for broken-cell wall Ganoderma lucidum spore powder

Abstract

This utility model discloses a bagging device for broken-cell wall Ganoderma lucidum spore powder, including a base plate. The front side of the base plate has two packaging film release devices, one on each side, for releasing packaging film. A discharge device is arranged between the packaging film release devices. The bottom front side of the base plate also has a hot-pressing device for forming packaging bags by hot-pressing the packaging films on both sides. The hot-pressing device includes a side plate, which is fixedly connected to the base plate. One side of the side plate has an mounting plate, and one side of the mounting plate has a concave hot-pressing plate fixedly attached to it. A sealing hot-pressing plate is located below the concave hot-pressing plate and is fixedly connected to the mounting plate. By using the concave hot-pressing plate and the sealing hot-pressing plate, the cutting blade can form an open packaging bag from the packaging film, and the sealing hot-pressing plate can then hot-press and seal the packaging bag filled with powder.

Description

Technical Field

[0001] This utility model relates to the field of bagging equipment technology, specifically a bagging device for broken-cell wall Ganoderma lucidum spore powder. Background Technology

[0002] Existing automatic bagging equipment for broken-cell wall Ganoderma lucidum spore powder generally adopts a vertical bag-making machine structure. After the packaging film is unwound at a constant speed, it is sealed on three sides by a vertical hot press plate, and then cut by a horizontal seal. This solution has the following shortcomings: The hot pressing and cutting processes are separated. First, the forming plate presses out the bottom and side walls of the bag, then the horizontal sealing knife completes the top sealing, and finally the independent cutter cuts it off. These three actions require three sets of drives, making the mechanism complex and the cycle time slow. The cutter is a room temperature cold cutter. The diameter of the broken Ganoderma lucidum spore powder particles is only 5-10μm. After cold cutting, the cut edge is prone to burrs. After the dust adheres to the sealing area, it leads to a decrease in heat sealing strength and a high leakage rate. The blade plate is fixedly installed. After wear, the whole machine needs to be disassembled and replaced, which is time-consuming to maintain.

[0003] Therefore, there is an urgent need for a multi-bag packaging device that is driven by an unwinding motor, can complete hot pressing and hot cutting in one go, and can quickly replace the blade, while utilizing the residual heat of the hot pressing plate to achieve hot cutting, in order to solve the above-mentioned technical problems of the existing technology. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a bagging device for broken-cell wall Ganoderma lucidum spore powder, which can solve the problems in the prior art.

[0005] This utility model is achieved through the following technical solution: A bagging device for broken-cell wall Ganoderma lucidum spore powder of this utility model includes a base plate. A packaging film release device is provided on the left and right sides of the front side of the base plate for releasing packaging film. A discharge device is provided between the packaging film release devices. A hot-pressing forming device is also provided at the bottom front side of the base plate to hot-press the packaging films on both sides into a packaging bag. The hot-pressing forming device includes a side plate, which is fixedly connected to the base plate. A mounting plate is provided on one side of the side plate, and a concave hot-pressing plate is fixed on one side of the mounting plate. A sealing hot-pressing plate is provided on the lower side of the concave hot-pressing plate, and the sealing hot-pressing plate is fixedly connected to the mounting plate.

[0006] A further technical solution includes a spacer groove between the concave hot press plate and the sealing hot press plate, a telescopic component that drives the mounting plate to extend and retract on the side plate, a sliding groove in one of the side plates, a blade plate that passes through the spacer groove, and a moving component that drives the blade plate to move back and forth to thermally separate the packaging bag.

[0007] A further technical solution includes a packaging film release device comprising a first cylinder rotatably disposed on the front side of the substrate, a third cylinder disposed at the bottom of the first cylinder and rotatably connected to the substrate, a fourth cylinder disposed below the third cylinder and rotatably connected to the substrate, a fifth cylinder disposed on one side of the fourth cylinder and rotatably connected to the substrate, a second cylinder disposed on the outer surface of the first cylinder, and the fifth cylinder, the fourth cylinder and the first cylinder being driven by a power component disposed on the rear side of the substrate.

[0008] A further technical solution includes a power assembly comprising a first motor fixed to the rear side of the substrate, the first motor being poweredly connected to the first cylinder, a second motor fixed to the rear side of the substrate, the second motor being poweredly connected to the fifth cylinder, a drive wheel fixed to the output shaft of the second motor, a driven wheel fixed to the rear side of the third cylinder, and a belt wound around the outer surfaces of the driven wheel and the drive wheel, the belt being poweredly connected to the drive wheel and the driven wheel.

[0009] A further technical solution is that the discharge device includes a hopper, and the bottom of the hopper is connected to multiple discharge pipes.

[0010] A further technical solution includes a movable component comprising a fixed frame fixed to one side of the side plate, a plurality of sliding rods being provided inside the fixed frame, a movable block being slidably mounted on the sliding rods, the movable block being fixedly connected to the blade plate, and a synchronous belt pulley structure being provided on the fixed frame to drive the movable block to slide back and forth.

[0011] A further technical solution includes a limiting post inside the movable block, multiple mounting slots inside the limiting post, multiple mating holes inside the blade plate, the blade plate being snapped into the limiting post, the mounting slots being inserted into the mating holes, and a fixed cover plate on the top of the movable block, which limits and fixes the blade plate inside the limiting post.

[0012] A further technical solution includes a driven synchronous pulley rotatably disposed at the rear of the fixed frame. A third motor is fixed at the front of the fixed frame. An active synchronous pulley is poweredly connected to the upper side of the third motor. A synchronous belt is wound around the outer surfaces of the active and driven synchronous pulleys. The synchronous belt powersly connects the active and driven synchronous pulleys. One end of the synchronous belt passes through the movable block and is fixedly connected to the movable block.

[0013] A further technical solution includes a telescopic assembly comprising a cylinder fixed to one side of the side plate, the cylinder's push rod slidingly passing through the side plate, the cylinder's push rod being fixedly connected to the mounting plate, and a plurality of guide rods fixed to one side of the mounting plate, the guide rods slidingly passing through the side plate.

[0014] The beneficial effects of this utility model are as follows: First, the first cylinder is driven to rotate by the first motor, thereby releasing the second cylinder. A driven wheel, belt, driving wheel, and second motor are also provided so that the fifth and fourth cylinders can assist in releasing the packaging film. The packaging film is hung down by the fifth cylinder, providing discharge space for the feeding device. After being heated and pressed by the hot pressing device, the packaging film forms a packaging bag with a closed bottom wall and four side end walls for discharge by the feeding device.

[0015] Second, by setting up a concave hot press plate and a sealing hot press plate, the blade can form an open packaging bag from the packaging film, and the sealing hot press plate can be used to heat-seal the packaging bag filled with powder.

[0016] Third, the blade is placed between the sealing hot press plate and the concave hot press plate so that the blade has a certain amount of heat, which can move and cut the packaging bag. Attached Figure Description

[0017] For ease of explanation, the present invention will be described in detail below with reference to specific embodiments and accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of a bagging device for broken-cell wall Ganoderma lucidum spore powder according to the present invention; Figure 2 for Figure 1 A schematic diagram at point A in the middle; Figure 3 for Figure 1 A schematic diagram at point B in the middle; Figure 4 for Figure 1 Schematic diagram of the rear structure of the equipment; Figure 5 for Figure 2 Schematic diagram of the moving block; Figure 6 for Figure 2 Schematic diagram of the middle blade plate; Figure 7 for Figure 2 Schematic diagram of the concave hot press plate and the spacer groove; In the figure, the components are: side plate 11, fifth cylinder 12, material drop pipe 13, hopper 14, first cylinder 15, second cylinder 16, first motor 17, third cylinder 18, fourth cylinder 19, base plate 21, guide rod 22, cylinder 23, mounting plate 24, slide groove 31, cover plate 32, slide rod 33, moving block 34, synchronous belt 35, active synchronous pulley 36, third motor 37, fixed frame 38, sealing hot press plate 39, blade 41, concave hot press plate 42, spacer groove 43, driven synchronous pulley 52, second motor 61, drive wheel 62, belt 63, driven wheel 64, mounting groove 71, limit post 72, and mating hole 81. Detailed Implementation

[0019] like Figures 1-7 As shown, this utility model will be described in detail. For ease of description, the directions mentioned below are defined as follows: the directions of up, down, left, right, front, and back mentioned below are the same as... Figure 1 The projection relationship of the present invention is consistent in the directions of up, down, left, right, front and back. The bagging equipment for broken Ganoderma lucidum spore powder includes a base plate 21. The front side of the base plate 21 is provided with a packaging film release device on the left and right sides for releasing the packaging film. A discharge device is provided between the packaging film release devices. The bottom front side of the base plate 21 is also provided with a hot pressing forming device for hot pressing the packaging films on both sides to form a packaging bag.

[0020] Advantageously, the packaging film release device includes a first cylinder 15 rotatably disposed on the front side of the substrate 21, a third cylinder 18 disposed at the bottom of the first cylinder 15, the third cylinder 18 being rotatably connected to the substrate 21, a fourth cylinder 19 disposed on the lower side of the third cylinder 18, the fourth cylinder 19 being rotatably connected to the substrate 21, a fifth cylinder 12 disposed on one side of the fourth cylinder 19, the fifth cylinder 12 being rotatably connected to the substrate 21, a second cylinder 16 disposed on the outer surface of the first cylinder 15, the second cylinder 16 leading out the packaging film and passing through the outer surfaces of the third cylinder 18 and the fourth cylinder 19 and then moving downward from the side of the fifth cylinder 12, the third cylinder 18 pressing the packaging film onto the outer surface of the fourth cylinder 19, and the fifth cylinder 12, the fourth cylinder 19 and the first cylinder 15 being driven by a power assembly disposed on the rear side of the substrate 21.

[0021] Advantageously, the power assembly includes a first motor 17 fixed to the rear side of the base plate 21, the first motor 17 being poweredly connected to the first cylinder 15, a second motor 61 fixed to the rear side of the base plate 21, the second motor 61 being poweredly connected to the fifth cylinder 12, a drive wheel 62 fixed to the output shaft of the second motor 61, a driven wheel 64 fixed to the rear side of the third cylinder 18, and a belt 63 wound around the outer surfaces of the driven wheel 64 and the drive wheel 62, the belt 63 being poweredly connected to the drive wheel 62 and the driven wheel 64.

[0022] Advantageously, the discharge device includes a hopper 14, with multiple discharge pipes 13 connected to the bottom of the hopper 14. A solenoid valve is installed inside the discharge pipe 13. Depending on actual needs, a screw mixer or other structure can also be installed inside the hopper 14 to facilitate the discharge of material from the discharge pipe 13 after the solenoid valve is opened. Based on the opening time of the solenoid valve and the diameter of the discharge pipe 13, the flow rate of the broken Ganoderma lucidum spore powder can be obtained, thereby controlling the filling amount of the broken Ganoderma lucidum spore powder within the set range.

[0023] Advantageously, the hot pressing forming device includes a side plate 11, which is fixedly connected to the base plate 21. A mounting plate 24 is provided on one side of the side plate 11, and a concave hot pressing plate 42 is fixed on one side of the mounting plate 24. A sealing hot pressing plate 39 is provided on the lower side of the concave hot pressing plate 42. The sealing hot pressing plate 39 is fixedly connected to the mounting plate 24. A spacer groove 43 is provided between the concave hot pressing plate 42 and the sealing hot pressing plate 39. The packaging bag is sealed by the sealing hot pressing plate 39, and the packaging bag is hot-pressed by the concave hot pressing plate 42 to form the four end walls and bottom wall of the bag. A telescopic component is provided on the side plate 11 to drive the mounting plate 24 to move back and forth. A sliding groove 31 is provided in one of the side plates 11, and a blade 41 is provided in the sliding groove 31. The blade 41 passes through the spacer groove 43. A moving component is provided on the side plate 11 to drive the blade 41 to move back and forth to hot-cut and separate the packaging bag.

[0024] Advantageously, the movable component includes a fixed frame 38 fixed to one side of the side plate 11, a plurality of slide rods 33 are provided in the fixed frame 38, a movable block 34 is slidably provided on the slide rods 33, the movable block 34 is fixedly connected to the blade plate 41, and a synchronous belt pulley structure is provided on the fixed frame 38 to drive the movable block 34 to slide back and forth.

[0025] Advantageously, the movable block 34 is provided with a limiting post 72, the limiting post 72 is provided with multiple mounting slots 71, the blade plate 41 is provided with multiple mating holes 81, the blade plate 41 is snapped into the limiting post 72, the mounting slots 71 and the mating holes 81 are inserted into each other, and the top of the movable block 34 is fixed with a cover plate 32, which limits and fixes the blade plate 41 in the limiting post 72.

[0026] Advantageously, the synchronous pulley structure includes a driven synchronous pulley 52 rotatably disposed on the rear side of the fixed frame 38, a third motor 37 is fixed on the front side of the fixed frame 38, an active synchronous pulley 36 is poweredly connected to the upper side of the third motor 37, a synchronous belt 35 is wound around the outer surfaces of the active synchronous pulley 36 and the driven synchronous pulley 52, the synchronous belt 35 powersly connects the active synchronous pulley 36 and the driven synchronous pulley 52, and one end of the synchronous belt 35 passes through the movable block 34 and is fixedly connected to the movable block 34.

[0027] Advantageously, the telescopic assembly includes a cylinder 23 fixed to one side of the side plate 11, the push rod of the cylinder 23 slidingly passing through the side plate 11, the push rod of the cylinder 23 being fixedly connected to the mounting plate 24, and a plurality of guide rods 22 being fixed to one side of the mounting plate 24, the guide rods 22 slidingly passing through the side plate 11.

[0028] Complete bagging process: Film release: The packaging film release device releases the packaging film on both sides downwards, and the film spacing is controlled to the width of the packaging bag; First heat pressing: Cylinder 23 pushes the concave heat pressing plate 42 to press the packaging film on both sides, and heat pressing time is set to form a packaging bag with an opening; Filling: The solenoid valve of the feed pipe 13 is opened to fill the packaging bag with broken Ganoderma lucidum spore powder; Second heat pressing and heat cutting: The packaging film moves downwards by one bag length, and the sealing heat pressing plate 39 heat presses and seals the bag (heat pressing time 1-2s), and the synchronous blade 41 heat cuts and separates the packaging bag.

[0029] Specifically, the process involves: first, a hot-pressing device heat-presses the packaging film to form the bottom wall and four end walls of the packaging bag; then, a discharging device injects broken-cell wall Ganoderma lucidum spore powder into the packaging bag; next, a packaging film release device moves the packaging film down one bag position, aligning the top of the filled packaging bag with the sealing hot-pressing plate 39; finally, the hot-pressing device heat-presses the top of the packaging bag to seal it, thus also forming the bottom wall and four end walls of the previous packaging bag. This continuous operation achieves the packaging of broken-cell wall Ganoderma lucidum spore powder.

[0030] When the packaging film release device is working, the first motor 17 and the second motor 61 work simultaneously. The first motor 17 drives the first cylinder 15 and the second cylinder 16 to rotate, thereby releasing the packaging film from the outer surface of the second cylinder 16. After the second motor 61 works, it drives the fifth cylinder 12 and the fourth cylinder 19 to rotate through the driving wheel 62, the belt 63 and the driven wheel 64, so that the packaging film can be released downwards. The motor shafts of the first motor 17 and the second motor 61 on the left and right sides rotate in opposite directions.

[0031] When the discharge device is working, the solenoid valve in the discharge pipe 13 opens and discharges material downwards. If the hopper 14 is equipped with a spiral stirring rod or the like, auxiliary discharge can also be started simultaneously.

[0032] When the hot pressing device is in operation, it includes two functions: hot pressing and packaging bag cutting and separation. The cylinder 23 drives the side plate 11 to move towards the packaging film. The concave hot pressing plate 42 and the sealing hot pressing plate 39 then heat-press the packaging bag. The concave hot pressing plate 42 heat-presses the packaging film to form an open packaging bag, while the sealing hot pressing plate 39 seals the packaging bag containing the powder. After hot pressing, the blade 41 moves back and forth within the spacer groove 43 and the slide groove 31 to separate the lower packaging bag from the upper packaging bag, allowing the packaged bag to fall off.

[0033] After the third motor 37 starts working, it runs continuously through the active synchronous pulley 36, the synchronous belt 35 and the driven synchronous pulley 52, causing the synchronous belt 35 to drive the moving block 34, the cover plate 32 and the blade 41 to move back and forth to cut the packaging bag. Since the blade 41 is located between the sealing hot press plate 39 and the concave hot press plate 42, the heat from the concave hot press plate 42 and the sealing hot press plate 39 will be transferred to the blade 41 through the air, so that the blade 41 also has a certain temperature, and the blade 41 can also heat-cut the packaging bag.

[0034] Hot cutting and heat preservation principle: The working temperature of the concave hot press plate 42 and the sealing hot press plate 39 is set to 180-220℃. The width of the spacer groove 43 is only 2-3mm. The heat of the hot press plate is transferred to the blade plate 41 through air convection and heat radiation, so that the blade plate temperature is maintained at 80-120℃ (lower than the melting point of the packaging film and higher than the embrittlement temperature), so as to achieve a smooth cut without powdering during hot cutting.

[0035] The blade plate 41 can be disassembled and replaced. Specifically, the cover plate 32 and the moving block 34 are disassembled and separated. Then, the blade plate 41 is taken out from the moving block 34 and replaced. After the mating hole 81 is aligned and engaged with the mounting groove 71, the cover plate 32 is reconnected to the moving block 34.

[0036] The second cylinder 16 is connected to the first cylinder 15 by a keyway and key power connection. After the packaging film wrapped around the outer surface of the second cylinder 16 is released, it can be removed and replaced.

[0037] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without creative effort should be included within the protection scope of this utility model; therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A bagging device for broken-cell wall Ganoderma lucidum spore powder, comprising a substrate (21), wherein a packaging film release device for releasing packaging film is provided on the front side of the substrate (21) on both the left and right sides, and a discharge device is provided between the packaging film release devices; a thermoforming device for thermoforming the packaging films on both sides into packaging bags is also provided at the bottom of the front side of the substrate (21), characterized in that, The hot pressing forming device includes a side plate (11), which is fixedly connected to the substrate (21). A mounting plate (24) is provided on one side of the side plate (11), and a concave hot pressing plate (42) is fixed on one side of the mounting plate (24). A sealing hot pressing plate (39) is provided on the lower side of the concave hot pressing plate (42), and the sealing hot pressing plate (39) is fixedly connected to the mounting plate (24).

2. The bagging apparatus of claim 1, wherein: A spacer groove (43) is provided between the concave hot press plate (42) and the sealing hot press plate (39). A telescopic component is provided on the side plate (11) to drive the mounting plate (24) to move telescopically. A sliding groove (31) is provided in one of the side plates (11). A blade (41) is provided in the sliding groove (31). The blade (41) passes through the spacer groove (43). A moving component is provided on the side plate (11) to drive the blade (41) to move back and forth to heat-cut and separate the packaging bag.

3. The bagging apparatus of claim 1, wherein: The packaging film release device includes a first cylinder (15) rotatably disposed on the front side of the substrate (21), a third cylinder (18) disposed at the bottom of the first cylinder (15), the third cylinder (18) being rotatably connected to the substrate (21), a fourth cylinder (19) disposed on the lower side of the third cylinder (18), the fourth cylinder (19) being rotatably connected to the substrate (21), a fifth cylinder (12) disposed on one side of the fourth cylinder (19), the fifth cylinder (12) being rotatably connected to the substrate (21), a second cylinder (16) disposed on the outer surface of the first cylinder (15), and the fifth cylinder (12), the fourth cylinder (19) and the first cylinder (15) being driven by a power assembly disposed on the rear side of the substrate (21).

4. The bagging apparatus of claim 3, wherein: The power assembly includes a first motor (17) fixed to the rear side of the base plate (21), the first motor (17) being poweredly connected to the first cylinder (15), a second motor (61) fixed to the rear side of the base plate (21), the second motor (61) being poweredly connected to the fifth cylinder (12), a drive wheel (62) fixed on the output shaft of the second motor (61), a driven wheel (64) fixed to the rear side of the third cylinder (18), and a belt (63) wound around the outer surfaces of the driven wheel (64) and the drive wheel (62), the belt (63) poweringly connecting the drive wheel (62) and the driven wheel (64).

5. The bagging apparatus of claim 1, wherein: The discharge device includes a hopper (14), and the bottom of the hopper (14) is connected to a plurality of discharge pipes (13).

6. The bagging apparatus of claim 2, wherein: The movable component includes a fixed frame (38) fixed to one side of the side plate (11). The fixed frame (38) is provided with a plurality of slide rods (33). A movable block (34) is slidably arranged on the slide rods (33). The movable block (34) is fixedly connected to the blade plate (41). The fixed frame (38) is provided with a synchronous belt pulley structure to drive the movable block (34) to slide back and forth.

7. The bagging apparatus of claim 6, wherein: The movable block (34) is provided with a limiting post (72), and the limiting post (72) is provided with multiple mounting grooves (71). The blade (41) is provided with multiple mating holes (81). The blade (41) is snapped into the limiting post (72). The mounting grooves (71) and the mating holes (81) are inserted into each other. The top of the movable block (34) is fixed with a cover plate (32), and the cover plate (32) limits and fixes the blade (41) in the limiting post (72).

8. The bagging apparatus of claim 6, wherein: The synchronous pulley structure includes a driven synchronous pulley (52) rotatably disposed on the rear side of the fixed frame (38). A third motor (37) is fixed on the front side of the fixed frame (38). An active synchronous pulley (36) is poweredly connected to the upper side of the third motor (37). A synchronous belt (35) is wound around the outer surfaces of the active synchronous pulley (36) and the driven synchronous pulley (52). The synchronous belt (35) powersly connects the active synchronous pulley (36) and the driven synchronous pulley (52). One end of the synchronous belt (35) passes through the moving block (34) and is fixedly connected to the moving block (34).

9. The bagging apparatus of claim 2, wherein: The telescopic assembly includes a cylinder (23) fixed to one side of the side plate (11), the push rod of the cylinder (23) slides through the side plate (11), the push rod of the cylinder (23) is fixedly connected to the mounting plate (24), and a plurality of guide rods (22) are fixed to one side of the mounting plate (24), the guide rods (22) slide through the side plate (11).

Images