A tray tilting table mechanism
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]在使用上述技术时,发现现有技术中存在以下技术问题:传统的生产方式中,对于这种检测与封装的翻面需求,多采用人工翻转或半自动化翻转机构完成,人工翻转不仅效率低下,无法适应大规模生产的节奏,而且在翻转过程中容易因操作不当导致产品损坏、污染,或因定位不准影响后续封装的精度,并且,不仅难以实现高效、精准的翻面动作,更在与前后工序的衔接上存在显著短板,这种衔接不畅导致生产流程出现断点,不仅影响了整体生产效率,为此,我们设计一种料盘翻转台机构,用于对上述技术问题提供另一种技术方案
[0013]可以毫无疑义的看出,通过本申请的上述的技术方案,必然可以解决本申请要解决的技术问题。
Smart Images

Figure CN224632012U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of magnet packaging testing equipment, and in particular to a material tray flipping table mechanism. Background Technology
[0002] When performing electrical testing on semiconductor products with magnets, to ensure the accuracy and effectiveness of the testing, they need to be tested in a specific magnetic field environment and in a specific orientation (e.g., with the end with the magnet facing the testing magnetic ring). During the testing process, the product needs to be precisely aligned with the testing electrodes and the magnetic ring electrodes. This orientation is set to meet the requirements of the testing process regarding the direction of the magnetic field and the electrode contact position.
[0003] However, after testing, when entering the packaging process, due to the structural characteristics of tape and reel packaging and the assembly requirements of subsequent applications, the product needs to enter the packaging track in the opposite orientation. For example, during testing, the end with the magnet faces outwards, while during packaging, this end needs to face inwards to ensure that the product is neatly and stably arranged in the tape and reel, and to meet the subsequent assembly orientation requirements of customers.
[0004] When using the above technology, the following technical problems were found in the existing technology: In traditional production methods, the flipping requirements for such inspection and packaging are mostly completed by manual flipping or semi-automatic flipping mechanisms. Manual flipping is not only inefficient and cannot adapt to the pace of large-scale production, but also prone to product damage and contamination due to improper operation during the flipping process, or affecting the accuracy of subsequent packaging due to inaccurate positioning. Furthermore, it is not only difficult to achieve efficient and accurate flipping actions, but also has significant shortcomings in the connection with the preceding and following processes. This poor connection leads to the interruption of the production process, which not only affects the overall production efficiency. To address these issues, we designed a material tray flipping table mechanism to provide an alternative technical solution. Utility Model Content
[0005] The purpose of this invention is to provide a tray turning table mechanism to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] A material tray tilting mechanism includes an operating table. A tilting mechanism is mounted on one end of the top of the operating table. The tilting mechanism includes an electric guide seat one, an electric guide seat two, a Z-shaped frame, a tilting platform, and an electric push rod. The electric guide seat one is fixed to one end of the top of the operating table. The electric guide seat two is longitudinally slidably connected to the top of the electric guide seat one. An adjusting base is laterally slidably connected to the top of the electric guide seat two. The Z-shaped frame is slidably connected to the top of the adjusting base. A tilting platform is rotatably connected to one end of the inner side of the Z-shaped frame. An electromagnet is mounted on the top surface of the tilting platform.
[0008] The servo motor is mounted on one side of the Z-shaped frame. The output end of the servo motor passes through the Z-shaped frame and is fixed with a transmission wheel A. The transmission wheel B is fixed on one side of the flipping platform and passes through the Z-shaped frame. The transmission wheel A is rotatably connected to the transmission wheel B via a chain.
[0009] The bottom of the inner side of the Z-shaped frame is equipped with an electric push rod. The output end of the electric push rod passes through the Z-shaped frame and is fixed to the adjustment base. The adjustment base has lifting guide grooves on both sides, and the inner side of the lifting guide grooves is slidably connected to the Z-shaped frame.
[0010] The other end of the top of the operating table is fixed with a transfer base. The top of the transfer base is slidably connected to a transfer platform. A servo motor is mounted on one side of the transfer base. A ball screw is rotatably connected to the inner side of the transfer base. The outer side of the ball screw is threadedly connected to the transfer platform. The output end of the servo motor passes through the transfer base and is fixed to the ball screw.
[0011] An overflow box is fixed to the other end of the top of the Z-shaped frame.
[0012] The gantry is fixed to one side of the top of the operating platform. Electric guide rail one and electric guide rail two are slidably connected to the outside of the gantry. Electric lifting claw one is installed on one side of electric guide rail one, and electric lifting claw two is installed on one side of electric guide rail two.
[0013] It is clear without a doubt that the technical solution described above in this application can solve the technical problem that this application aims to address.
[0014] Compared with the prior art, the beneficial effects of this utility model are: this utility model can accurately adjust the orientation of the magnets through the horizontal flipping function of the flipping platform, ensuring that the magnets are arranged neatly and stably in the tape, and meeting the assembly direction requirements of subsequent customers;
[0015] The magnets on the transfer platform can be quickly and comprehensively transferred to the flipping platform by electromagnet adsorption. With the multi-directional adjustment of electric guide seats one and four and electric push rods, the magnets can be efficiently picked up, placed and transported.
[0016] By having servo motors one and two work in conjunction with each electric guide rail and lifting claw, manual intervention is reduced, and the automation level and production efficiency of the magnet inspection and packaging are improved. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure between the gantry frame and the electric guide rail one and the electric guide rail two of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure between the transfer base and the transfer platform of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure between the electric guide seat and the tilting platform of this utility model;
[0022] Figure 5 This is a schematic diagram of the structure between the servo motor and the flipping platform of this utility model.
[0023] In the diagram: 1. Control panel; 2. Gantry frame; 3. Electric guide rail one; 4. Electric guide rail two; 5. Electric lifting claw one; 6. Transfer platform; 7. Transfer base; 8. Electric lifting claw two; 9. Ball screw; 10. Electric guide seat one; 11. Electric guide seat two; 12. Z-shaped frame; 13. Tilting platform; 14. Electric push rod; 15. Overflow box; 16. Adjustment base; 17. Servo motor one; 18. Servo motor two. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0025] Please see Figure 1-5This utility model provides a technical solution: a material tray flipping table mechanism, including an operating table 1, a flipping mechanism is installed at one end of the top of the operating table 1, the flipping mechanism includes an electric guide seat 10, an electric guide seat 2 11, a Z-shaped frame 12, a flipping platform 13 and an electric push rod 14, an electric guide seat 10 is fixed at one end of the top of the operating table 1, an electric guide seat 2 11 is longitudinally slidably connected to the top of the electric guide seat 10, an adjusting base 16 is laterally slidably connected to the top of the electric guide seat 2 11, a Z-shaped frame 12 is slidably connected to the top of the adjusting base 16, a flipping platform 13 is rotatably connected to one end of the inner side of the Z-shaped frame 12, an electromagnet is installed on the top surface of the flipping platform 13, and an overflow box 15 is fixed at the other end of the top of the Z-shaped frame 12;
[0026] In use, the tested magnets are placed on the transfer platform 6 and temporarily stored in sequence. Then, the tested magnets need to be packaged in sequence. Therefore, the electric guide seat 11 is activated to drive the Z-shaped frame 12 and the flipping platform 13 towards the transfer platform 6, thereby flipping the flipping platform 13 so that the electromagnet faces downward. The electric guide seat 10 drives the flipping platform 13 to keep it parallel to the transfer platform 6. Then, the electric guide seat 11 drives the flipping platform 13 to move directly above the transfer platform 6, and the electric push rod 14 is activated to drive the Z-shaped frame 12 and the flipped flipping platform 13 to descend to the transfer platform 6. Then, the electromagnet is activated to attract all the magnets on the transfer platform 6 to the surface of the flipping platform 13, so that all the tested magnets can be effectively transported to the flipping platform 13 for flipping. The orientation of the magnets is flipped and adjusted to ensure that the products are arranged neatly and stably in the tape weaving process and can meet the subsequent assembly direction requirements of customers.
[0027] A servo motor 17 is mounted on one side of the inner side of the Z-shaped frame 12. The output end of the servo motor 17 passes through the Z-shaped frame 12 and is fixed with a transmission wheel A. A transmission wheel B is fixed on one side of the flipping platform 13 through the Z-shaped frame 12. The transmission wheel A is rotatably connected to the transmission wheel B through a chain.
[0028] Specifically, by starting the servo motor 17, the transmission wheel A, chain and transmission wheel B are driven to rotate, so that the transmission wheel B drives the flipping platform 13 to flip horizontally, so that the flipping platform 13 drives the electromagnet to face downward to pick up and put on the magnet on the central turntable 6, so that the detected magnet is effectively flipped and adjusted, and finally the magnet is effectively picked up, put on and packaged.
[0029] An electric push rod 14 is installed at the bottom of the inner side of the Z-shaped frame 12. The output end of the electric push rod 14 passes through the Z-shaped frame 12 and is fixed to the adjusting base 16. Lifting guide grooves are provided on both sides of the adjusting base 16, and the inner side of the lifting guide groove is slidably connected to the Z-shaped frame 12.
[0030] Specifically, when the electric guide seat 10 and the electric guide seat 2 11 drive the Z-shaped frame 12 and the flipping platform 13 to adjust and correct the position of the transfer platform 6, and the flipping platform 13 drives the electromagnet to attract the magnet on the transfer platform 6, the electric push rod 14 effectively drives the Z-shaped frame 12 and the flipping platform 13 to rise and fall, so that the flipping platform 13 effectively attracts and adjusts the magnet on the top surface of the transfer platform 6.
[0031] A transfer base 7 is fixed to the other end of the top of the operating table 1. A transfer platform 6 is slidably connected to the top of the upper transfer base 7. The transfer platform 6 has a smooth surface and positioning grooves. The groove spacing matches the size of the magnets to ensure that the magnets are neatly arranged when temporarily stored. Its material is a non-magnetic metal such as aluminum alloy to avoid attracting and interfering with the magnets. A servo motor 18 is installed on one side of the transfer base 7. A ball screw 9 is rotatably connected to the inner side of the transfer base 7. The outer side of the ball screw 9 is threaded to the transfer platform 6. The output end of the servo motor 18 passes through the transfer base 7 and is fixed to the ball screw 9.
[0032] A gantry frame 2 is fixed to one side of the top of the operating table 1. Electric guide rail 3 and electric guide rail 4 are slidably connected to the outer side of the gantry frame 2. Electric lifting claw 5 is mounted on one side of electric guide rail 3, and electric lifting claw 8 is mounted on one side of electric guide rail 4. Both electric guide rail 3 and electric guide rail 4 are high-precision linear guides, and their sliding is achieved by a servo motor driving a ball screw. Specifically, electric guide rail 4 drives electric lifting claw 8 to move the magnet to the transfer table 6 after inspection, while electric guide rail 3 drives electric lifting claw 5 to move the magnet to the packaging equipment after flipping.
[0033] Specifically, by activating the electric guide rail 24, the electric lifting claw 28 is driven to place the tested magnets sequentially onto the transfer platform 6. The gantry 2, which drives the electric lifting claw 28, can only perform horizontal reciprocating motion. At this time, the servo motor 218 drives the ball screw 9 to rotate, and the ball screw 9 drives the transfer platform 6 to move longitudinally. This allows the electric guide rail 24, which drives the electric lifting claw 28, and the servo motor 218, which drives the transfer platform 6, to work together to effectively arrange the tested magnets sequentially on the transfer platform 6 for temporary storage.
[0034] Then, the electric guide seat 11 drives the Z-shaped frame 12 and the flipping platform 13 to attract and flip the magnets temporarily stored on the transfer table 6. Then, the electric guide rail 3 drives the electric lifting claw 5 to pick up and place the magnets attracted on the flipping platform 13 into the packaging equipment for sequential packaging. Meanwhile, the electric guide seat 10 drives the Z-shaped frame 12 and the flipping platform 13 to make longitudinal adjustments. Thus, the gantry 2 and the electric lifting claw 5 cooperate with the electric guide seat 10 and the flipping platform 13 in the horizontal and vertical directions to sequentially package the flipped and adjusted magnets.
[0035] The usage process of the tray tilting table mechanism provided by this utility model is as follows:
[0036] After testing, the magnets are picked up and placed on the transfer platform 6 by the electric lifting claw 28, and temporarily stored in sequence on the transfer platform 6. The servo motor 218 drives the ball screw 9 to rotate, which drives the transfer platform 6 to move longitudinally. In conjunction with the electric guide rail 24 on the gantry 2 to drive the electric lifting claw 28 to move laterally, the magnets are arranged in an orderly manner on the transfer platform 6.
[0037] The electric guide seat 11 drives the Z-shaped frame 12 and the flipping platform 13 to move towards the central turntable 6. At the same time, the servo motor 17 drives the flipping platform 13 to flip horizontally through the transmission wheel A, chain and transmission wheel B, so that the electromagnet on the top surface of the flipping platform 13 faces downward.
[0038] Electric guide seat 10 adjusts the tilting platform 13 to keep it parallel to the transfer platform 6. Electric guide seat 2 11 moves the tilting platform 13 to directly above the transfer platform 6. Electric push rod 14 pushes the Z-shaped frame 12 and the tilting platform 13 to descend. Electromagnet is activated to attract the magnet on the transfer platform 6.
[0039] After adsorption is complete, the flipping platform 13 flips again to adjust the orientation of the magnet. The electric guide seat 10 and the electric guide seat 2 11 work together to move the flipping platform 13 to the designated position. Finally, the electric lifting claw 5 is driven by the electric guide rail 3 to grab the adjusted magnet from the flipping platform 13 and transport it to the packaging equipment to complete the sequential packaging.
[0040] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
Claims
1. A tray flipping station mechanism, characterized by, The system includes an operating table (1), one end of which is equipped with a flipping mechanism. The flipping mechanism includes an electric guide seat one (10), an electric guide seat two (11), a Z-shaped frame (12), a flipping platform (13), and an electric push rod (14). One end of the top of the operating table (1) is fixed with an electric guide seat one (10). The top of the electric guide seat one (10) is longitudinally slidably connected with an electric guide seat two (11). The top of the electric guide seat two (11) is laterally slidably connected with an adjusting base (16). The top of the adjusting base (16) is slidably connected with a Z-shaped frame (12). One end of the inner side of the Z-shaped frame (12) is rotatably connected with a flipping platform (13). The top surface of the flipping platform (13) is equipped with an electromagnet.
2. A tray flipping table mechanism according to claim 1, wherein A servo motor (17) is mounted on one side of the inner side of the Z-shaped frame (12). The output end of the servo motor (17) passes through the Z-shaped frame (12) and is fixed with a transmission wheel A. A transmission wheel B is fixed on one side of the flipping platform (13) passing through the Z-shaped frame (12). The transmission wheel A is rotatably connected to the transmission wheel B via a chain.
3. A tray flipping table mechanism according to claim 2, wherein An electric push rod (14) is installed at the bottom of the inner side of the Z-shaped frame (12). The output end of the electric push rod (14) passes through the Z-shaped frame (12) and is fixed to the adjusting base (16). Lifting guide grooves are provided on both sides of the adjusting base (16). The inner side of the lifting guide groove is slidably connected to the Z-shaped frame (12).
4. A tray turnover table mechanism according to claim 3, wherein The other end of the top of the operating table (1) is fixed with a transfer base (7). The top of the transfer base (7) is slidably connected to a transfer platform (6). A servo motor (18) is mounted on one side of the transfer base (7). A ball screw (9) is rotatably connected to the inner side of the transfer base (7). The outer side of the ball screw (9) is threadedly connected to the transfer platform (6). The output end of the servo motor (18) passes through the transfer base (7) and is fixed to the ball screw (9).
5. A tray inverting table mechanism according to claim 3, wherein An overflow box (15) is fixed to the other end of the top of the Z-shaped frame (12).
6. A tray flipping table mechanism according to claim 2, wherein A gantry frame (2) is fixed on one side of the top of the operating table (1). An electric guide rail (3) and an electric guide rail (4) are slidably connected on the outside of the gantry frame (2). An electric lifting claw (5) is mounted on one side of the electric guide rail (3), and an electric lifting claw (8) is mounted on one side of the electric guide rail (4).