An automatic film application and assembly machine

Abstract

This utility model relates to the field of film application assembly machine technology, and discloses an automatic film application assembly machine, including a base and a side frame, the side frame being fixedly disposed above the base; a paper take-up tube is fixedly installed above the base, a film roll is fixedly installed on one side of the side frame, a moving module is fixedly installed above the base, and an image detection component is fixedly installed on one side of the side frame. This utility model, by placing a metal component above a placement frame, using the paper take-up tube and film roll to move the film onto the metal component, and then detecting the film's position using an image detection head, improves the accuracy of film application compared to traditional devices. This results in consistent film application, prevents film rolling, and achieves high-precision film application.

Description

Technical Field

[0001] This utility model relates to the field of film application and assembly machine technology, and more specifically, to an automatic film application and assembly machine. Background Technology

[0002] With the continuous advancement of technology, physical membranes are constantly developing in terms of materials, preparation processes, and application fields. However, the development of physical membranes also faces some challenges;

[0003] Film application refers to the process of applying a thin film product to the surface of various materials. This technology is widely used in the automotive, construction, and electronics industries. When film application is required, a film application machine is used. The working principle of a film application machine usually involves self-adhesive parts on a material strip being peeled off by a series of tensioning and guiding devices under the traction of a drive device. After being corrected by an automatic robotic arm, the parts are automatically applied to the workpiece positioned by a fixture. When using a general film application assembly machine, it is difficult to guarantee the consistency of film application. Affected by the quality of the film material, the application skills, and the precision of the equipment, the film application effect is easily inconsistent. Therefore, it is necessary to modify and optimize the machine. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides an automatic film application and assembly machine with the advantage of high precision.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic film application and assembly machine, comprising a base and a side frame, wherein the side frame is fixedly disposed above the base;

[0006] A paper receiving tube is rotatably mounted on the side of the side frame, a film roll is rotatably mounted on one side of the side frame, a movable module is fixedly mounted on the top of the base, an image detection component is fixedly mounted on one side of the side frame, a film pressing component is fixedly mounted on one side of the side frame, and a positioning fixture is fixedly mounted on the top of the movable module, with the positioning fixture located below the film pressing component.

[0007] The film pressing assembly includes an electric push rod fixedly mounted on one side of the side frame. A connecting frame is fixedly mounted on the bottom of the electric push rod, and a film pressing wheel is fixedly mounted on the bottom of the connecting frame.

[0008] As a preferred embodiment of this utility model, the movable module includes an electric slide rod 1 fixedly disposed above the base, an electric slider 1 movably sleeved on the outer surface of the electric slide rod 1, an electric slide rod 2 fixedly installed above the electric slider 1, and an electric slider 2 movably sleeved on the outer surface of the electric slide rod 2.

[0009] As a preferred embodiment of this utility model, the positioning fixture includes a movable block fixedly disposed above the electric slider two, and a placement frame is fixedly installed above the movable block.

[0010] As a preferred embodiment of the present invention, the image detection component includes a first bracket fixedly disposed on one side of the side frame, a second bracket fixedly installed below the first bracket, and an image detection head fixedly installed at the bottom of the second bracket.

[0011] As a preferred embodiment of this utility model, a controller is fixedly installed on one side of the base, and the controller is located below the electric slide bar.

[0012] As a preferred embodiment of this utility model, the number of detection image heads is two, and the two detection image heads are evenly arranged at both ends of the bottom of the support.

[0013] As a preferred technical solution of this utility model, a feeding cylinder three is rotatably installed on one side of the side frame, a feeding cylinder one is rotatably installed on one side of the side frame, the feeding cylinder one is located diagonally below the feeding cylinder three, a feeding cylinder two is rotatably installed on one side of the side frame, a paper receiving cylinder two is fixedly installed above the base, a paper receiving cylinder three is rotatably installed on one side of the side frame, and a paper receiving cylinder one is rotatably installed on one side of the side frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention places a metal component above a placement frame. A paper take-up tube and a film roll tube move the film onto the metal component. A detection camera detects the film's position. An electric push rod is activated to drive the connecting frame and the film pressing wheel to press the film down, so that the front end of the film presses onto the metal component. Then, an electric slide rod is activated to move the metal component. Finally, an electric push rod is activated to make the film pressing wheel press the film completely onto the metal component. The film position is detected again by the detection camera. Compared with traditional devices, this device improves the accuracy of film application by detecting the film position with the detection camera, thereby achieving consistent film application, preventing film rolling, and realizing high-precision film application. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a side view of the present invention.

[0018] Figure 3 This is a schematic diagram of the top structure of this utility model;

[0019] Figure 4This is a schematic diagram of the mobile module structure of this utility model;

[0020] Figure 5 This utility model Figure 4 A magnified view of part A;

[0021] Figure 6 This utility model Figure 4 A magnified view of part B.

[0022] In the diagram: 1. Base; 2. Controller; 3. Side frame; 4. Bracket 1; 5. Bracket 2; 6. Detection image head; 7. Electric slide bar 1; 8. Electric slider 1; 9. Electric slide bar 2; 10. Electric slider 2; 11. Placement rack; 12. Electric push rod; 13. Connecting frame; 14. Pressing roller; 15. Film roll; 16. Take-up roll 1; 17. Moving block; 18. Feeding roll 1; 19. Feeding roll 2; 20. Take-up roll 2; 21. Take-up roll 3; 22. Feeding roll 3. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1 to 6 As shown, this utility model provides an automatic film application and assembly machine, including a base 1 and a side frame 3, with the side frame 3 fixedly disposed above the base 1;

[0025] A paper receiving tube 16 is rotatably mounted on the side of the side frame 3, a film rolling tube 15 is rotatably mounted on one side of the side frame 3, a moving module is fixedly mounted on the top of the base 1, an image detection component is fixedly mounted on one side of the side frame 3, a film pressing component is fixedly mounted on one side of the side frame 3, and a positioning fixture is fixedly mounted on the top of the moving module, with the positioning fixture located below the film pressing component.

[0026] The film pressing assembly includes an electric push rod 12 fixedly mounted on one side of the side frame 3, a connecting frame 13 fixedly mounted on the bottom of the electric push rod 12, and a film pressing wheel 14 fixedly mounted on the bottom of the connecting frame 13.

[0027] When the staff uses the device, they first place the metal part on top of the placement rack 11. Then, through the cooperation of the paper collection tube 16 and the film roll 15, the film on the paper bag is brought to the top of the metal part. The position of the metal part is then detected by the detection image head 6. The electric push rod 12 is then activated to move the connecting frame 13 downward. When the connecting frame 13 moves downward, it will move the pressure roller 14 downward, pressing the front end of the film onto the metal part. The electric slide rod 29 is then activated to move the electric slider 20, which in turn moves the moving block 17 and the placement rack 11, thereby moving the metal part. The electric push rod 12 is then activated again to press the film onto the metal part with the two pressure rollers 14. Finally, the position of the film above the metal part is detected by the detection image head 6.

[0028] By placing the metal part above the placement rack 11, the paper take-up tube 16 and the film roll 15 move the film onto the metal assembly. The position of the film is detected by the detection image head 6. The electric push rod 12 is activated to drive the connecting frame 13 and the film pressing roller 14 to press the film down, so that the front end of the film presses onto the metal part. Then, the electric slide rod 9 is activated to move the metal part. Finally, the electric push rod 12 is activated to make the film pressing roller 14 press the film completely onto the metal part. The position of the film is detected again by the detection image head 6. Compared with the traditional device, this device improves the accuracy of film application by detecting the position of the film by the detection image head 6, thereby achieving consistent film application and preventing film rolling, thus achieving high-precision film application.

[0029] The movable module includes an electric slide bar 7 fixedly mounted above the base 1, an electric slider 8 movably sleeved on the outer surface of the electric slide bar 7, an electric slide bar 9 fixedly mounted above the electric slider 8, and an electric slider 10 movably sleeved on the outer surface of the electric slide bar 9.

[0030] By activating the electric slide bar 7, the electric slider 8 is moved, which in turn moves the electric slide bar 9. Activating the electric slide bar 9 moves the electric slider 10, which in turn moves the moving block 17 and the placement rack 11.

[0031] The positioning fixture includes a movable block 17 fixedly disposed above the electric slider 10, and a placement frame 11 fixedly installed above the movable block 17.

[0032] The metal parts are placed using the movable block 17 and the placement rack 11, thereby supporting the position of the metal parts.

[0033] The image detection component includes a bracket 4 fixedly mounted on one side of the side frame 3, a bracket 5 fixedly mounted below the bracket 4, and an image detection head 6 fixedly mounted at the bottom of the bracket 5.

[0034] By using the design of the detection image head 6, the position of the membrane can be detected, and it can be determined whether the membrane is tightly attached to the metal part.

[0035] Among them, a controller 2 is fixedly installed on one side of the base 1, and the controller 2 is located below the electric slide bar 7.

[0036] The design of controller 2 controls the operation of the device, thereby improving the stability of the device's operation.

[0037] The number of detection image heads 6 is two, and the two detection image heads 6 are evenly arranged at both ends of the bottom of the bracket 2 5.

[0038] By using two inspection image heads 6, it is possible to inspect both ends of the metal part and the membrane, thereby improving inspection efficiency.

[0039] Among them, a feeding cylinder 3 22 is rotatably installed on one side of the side frame 3, a feeding cylinder 1 18 is rotatably installed on one side of the side frame 3, the feeding cylinder 1 18 is located diagonally below the feeding cylinder 3 22, a feeding cylinder 2 19 is rotatably installed on one side of the side frame 3, a paper receiving cylinder 2 20 is fixedly installed above the base 1, a paper receiving cylinder 3 21 is rotatably installed on one side of the side frame 3, and a paper receiving cylinder 1 16 is rotatably installed on one side of the side frame 3.

[0040] The film is moved downward by starting the film roll 15. Guided by the feeding roll 3 22 and feeding roll 1 18, it reaches the surface of feeding roll 2 19 and then enters the area below the pressing roller 14. The rotation of the paper take-up roll 2 20 drives the finished waste paper to pass through the surface of paper take-up roll 3 21 and then be wound by paper take-up roll 1 16.

[0041] Working principle and usage process of this utility model:

[0042] When the staff uses the device, they first place the metal part on top of the placement rack 11. Then, through the cooperation of the paper collection tube 16 and the film roll 15, the film on the paper bag is brought to the top of the metal part. The position of the metal part is then detected by the detection image head 6. The electric push rod 12 is then activated to move the connecting frame 13 downward. When the connecting frame 13 moves downward, it will move the pressure roller 14 downward, pressing the front end of the film onto the metal part. The electric slide rod 29 is then activated to move the electric slider 20, which in turn moves the moving block 17 and the placement rack 11, thereby moving the metal part. The electric push rod 12 is then activated again to press the film onto the metal part with the two pressure rollers 14. Finally, the position of the film above the metal part is detected by the detection image head 6.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic film application and assembly machine, comprising a base (1) and a side frame (3), characterized in that: The side frame (3) is fixedly mounted above the base (1); A paper collection tube (16) is rotatably mounted on the side of the side frame (3), a film roll (15) is rotatably mounted on one side of the side frame (3), a moving module is fixedly mounted above the base (1), an image detection component is fixedly mounted on one side of the side frame (3), a film pressing component is fixedly mounted on one side of the side frame (3), a positioning fixture is fixedly mounted above the moving module, and the positioning fixture is located below the film pressing component. The pressing assembly includes an electric push rod (12) fixedly mounted on one side of the side frame (3), a connecting frame (13) fixedly mounted on the bottom of the electric push rod (12), and a pressing wheel (14) fixedly mounted on the bottom of the connecting frame (13).

2. The automatic film-applying assembly machine according to claim 1, characterized in that: The mobile module includes an electric slide bar 1 (7) fixedly mounted above the base (1), an electric slider 1 (8) movably sleeved on the outer surface of the electric slide bar 1 (7), an electric slide bar 2 (9) fixedly mounted above the electric slider 1 (8), and an electric slider 2 (10) movably sleeved on the outer surface of the electric slide bar 2 (9).

3. The automatic film-applying assembly machine according to claim 1, characterized in that: The positioning fixture includes a movable block (17) fixedly disposed above the electric slider two (10), and a placement frame (11) is fixedly installed above the movable block (17).

4. The automatic film-applying assembly machine according to claim 1, characterized in that: The image detection component includes a bracket 1 (4) fixedly installed on one side of the side frame (3), a bracket 2 (5) fixedly installed below the bracket 1 (4), and an image detection head (6) fixedly installed at the bottom of the bracket 2 (5).

5. An automatic film-applying assembly machine according to claim 1, characterized in that: A controller (2) is fixedly installed on one side of the base (1), and the controller (2) is located below the electric slide bar (7).

6. An automatic film-applying assembly machine according to claim 4, characterized in that: The number of the detection image heads (6) is two, and the two detection image heads (6) are evenly arranged at both ends of the bottom of the support (5).

7. An automatic film-applying assembly machine according to claim 1, characterized in that: A feeding cylinder three (22) is rotatably installed on one side of the side frame (3), a feeding cylinder one (18) is rotatably installed on one side of the side frame (3), the feeding cylinder one (18) is located diagonally below the feeding cylinder three (22), a feeding cylinder two (19) is rotatably installed on one side of the side frame (3), a paper receiving cylinder two (20) is fixedly installed above the base (1), a paper receiving cylinder three (21) is rotatably installed on one side of the side frame (3), and a paper receiving cylinder one (16) is rotatably installed on one side of the side frame (3).

Images