A jelly production and filling device

Abstract

This utility model relates to a jelly production and filling device. The technical solution is as follows: a U-shaped frame is installed on the upper part of the conveyor belt, a jelly filling machine is installed on the U-shaped frame, and several filling nozzles are evenly arrayed at the lower part of the jelly filling machine. Positioning components are evenly installed on the conveyor belt. The positioning components include fixing blocks fixed to the front and rear edges of the conveyor belt, fixing columns fixedly connected between the front and rear fixing blocks, connecting columns evenly fixed from front to back on the fixing columns, a disc installed on the connecting columns, support columns arranged in a circular array around the upper edge of the disc, a ring fixedly connected to the top of the support columns, a circular groove formed in the middle of the inner wall of the ring, a circular airbag installed in the circular groove, a branch air pipe connected to the right side wall of the circular airbag, one end of the branch air pipe passing through the ring and connected to the main air pipe, and a valve nozzle sealed to the lower front end of the main air pipe. The beneficial effects of this utility model are: achieving positioning adaptation for jelly shells of different sizes, improving the versatility of the device.

Description

Technical Field

[0001] This utility model belongs to the field of jelly production and filling technology, and relates to a jelly production and filling device. Background Technology

[0002] Jelly, also known as gelatin, is a Western dessert. It is semi-solid, crystal clear in appearance, brightly colored, and has a soft and smooth texture. It also includes pudding. Depending on the ingredients, jelly can be divided into fruit-flavored jelly, fruit juice jelly, fruit pulp jelly, dairy-containing jelly, and other types of jelly. After production, jelly needs to be filled using filling equipment.

[0003] According to the inspection institute, Chinese patent CN221876584U discloses a field of jelly production technology, particularly a jelly filling machine. It includes a frame, with a transmission roller rotatably connected within the frame. Both ends of the transmission roller are fixedly fitted with sprockets, which are connected by chains. Two chains are connected by a support plate. A motor is connected to the front of the frame, with its output shaft connected to one end of the transmission roller. A fixed frame is connected to the top of the frame, and a telescopic rod is connected to the top of the fixed frame. The movable shaft of the telescopic rod is connected to a filling box, with a filling head at the bottom of the filling box. A support plate is connected to the rear of the frame, with a tank and a pump body on the support plate. The pump body has a connecting pipe at its suction end and a flexible hose at its discharge end. The technical problem this invention aims to solve is the inability to continuously fill jelly, resulting in low jelly production efficiency. By using a motor to drive the sprockets and chains, a filling production line is formed, enabling continuous jelly filling and improving production efficiency.

[0004] However, due to the varying sizes of jelly shells used for filling different types of jelly, and the need for a heat-sealing machine to seal the opening of the jelly shell after filling, precise positioning of the filled jelly shell is crucial to prevent seal failure. The aforementioned devices use a carrier plate with fixed-size positioning countersunk holes, limiting their applicability to jelly shells of specific sizes. Therefore, this invention provides a jelly production filling device to address these issues. Utility Model Content

[0005] In view of the problems existing in the prior art, this utility model discloses a jelly production and filling device. The technical solution adopted is as follows: it includes a conveyor belt body, a U-shaped frame is installed on the upper part of the front and rear sides of the conveyor belt body, a jelly filling machine is installed on the U-shaped frame, a plurality of filling nozzles are evenly arranged in an array at the lower part of the jelly filling machine, a positioning component is evenly installed on the conveyor belt of the conveyor belt body, the positioning component includes a fixing block fixed on the front and rear edges of the conveyor belt body, a fixing column is fixedly connected between the front and rear fixing blocks, a connecting column is evenly fixedly arranged from front to back on the fixing column, a disc is installed on the connecting column, a support column is arranged in an array around the upper edge of the disc, a ring is fixedly connected to the top of the support column, a circular groove is opened in the middle of the inner side wall of the ring, a circular airbag is installed in the circular groove, a branch air pipe is connected to the right side wall of the circular airbag, one end of the branch air pipe passing through the ring is connected to the main air pipe, and the lower front end of the main air pipe is sealed and connected to a valve.

[0006] As a preferred embodiment of this utility model, the conveyor belt body includes a frame, and traction rollers are inserted into the front and rear side walls of the frame from left to right. The conveyor belt is tensioned and fitted on the traction rollers, and the front end of the traction roller on the left side is fixedly connected to the output shaft of a motor installed on the front left side of the frame.

[0007] In a preferred embodiment of this utility model, the upper parts of the front and rear sides of the frame are fixedly connected to the two ends of the U-shaped frame, respectively.

[0008] As a preferred embodiment of this utility model, when each set of positioning components passes directly below the jelly filling machine along with the conveyor belt body, each annular airbag on the positioning component corresponds one-to-one with each filling nozzle; this design facilitates the filling nozzle at the bottom of the jelly filling machine to accurately position and fill each jelly shell inserted in the annular airbag flowing below it.

[0009] As a preferred embodiment of this utility model, both the branch air pipe and the main air pipe are made of rigid materials; this design prevents the branch air pipe and the main air pipe from deforming as the conveyor belt rotates.

[0010] As a preferred embodiment of this utility model, a pressure gauge is also installed on the lower side wall of the front end of the main air tube; by using a pressure gauge, it is convenient to detect the air pressure in the annular airbag in each positioning component. At the same time, it provides a reference for inflation and deflation. Through experiments, the size of the inner diameter of the corresponding annular airbag when the air is inflated or deflated to the corresponding air pressure can be determined, thereby realizing the positioning requirements of jelly shells of different sizes.

[0011] The beneficial effects of this utility model are:

[0012] This device uses a circular airbag installed in the circular groove on the inner side of the positioning component, along with the inflation and deflation structure of the main air pipe, branch air pipe and valve, to flexibly adjust the inner diameter of the circular airbag. This effectively solves the problem that the size of the positioning countersunk hole of the bearing plate in the existing device is fixed and can only be adapted to a single specification of jelly shell. It enables positioning adaptation to jelly shells of different sizes and improves the versatility of the device.

[0013] When the positioning component is conveyed to the bottom of the jelly filling machine by the conveyor belt, the circular airbags on the positioning component correspond one-to-one with the filling nozzles. Combined with the tight fixation of the circular airbags on the jelly shell, the jelly shell is accurately positioned during the filling and subsequent sealing process, avoiding sealing failure caused by positioning deviation.

[0014] The pressure gauge installed on the lower side wall of the front end of the main air tube can detect the air pressure in the air passage in real time. This makes it easy to determine the inner diameter of the annular air bladder corresponding to different air pressures through experiments, enabling rapid positioning and adaptation to jelly shells of different sizes, and further improving the ease of use and positioning efficiency of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the conveyor belt body of this utility model;

[0017] Figure 3 This is a schematic diagram of the positioning component of this utility model;

[0018] Figure 4 Here are detailed drawings of the positioning components of this utility model;

[0019] Figure 5 This is a detailed cross-sectional view of the positioning component of this utility model.

[0020] In the diagram: 1-Conveyor belt body, 2-U-shaped frame, 3-Jelly filling machine, 4-Positioning component, 5-Pressure gauge, 11-Frame, 12-Traction roller, 13-Conveyor belt, 14-Motor, 31-Filling nozzle, 41-Fixing block, 42-Fixing column, 43-Connecting column, 44-Disc, 45-Support column, 46-Ring, 47-Ring groove, 48-Ring airbag, 49-Branch air pipe, 410-Main air pipe, 411-Valve nozzle. Detailed Implementation

[0021] Example 1

[0022] like Figures 1 to 5As shown, the jelly production and filling device of this utility model adopts the following technical solution: It includes a conveyor belt body 1, which includes a frame 11. Traction rollers 12 are evenly inserted into the front and rear side walls of the frame 11 from left to right. A conveyor belt 13 is tensioned and mounted on the traction rollers 12. The front end of the left traction roller 12 is fixedly connected to the output shaft of a motor 14 installed on the front left side of the frame. The motor 14 is a servo motor to improve positioning accuracy. The upper parts of the front and rear sides of the frame 11 are fixedly connected to both ends of a U-shaped frame 2. A jelly filling machine 3 is installed on the U-shaped frame 2. Several filling nozzles 31 are evenly arrayed at the lower part of the jelly filling machine 3. Positioning components 4 are evenly installed on the conveyor belt of the conveyor belt body 1. The positioning components 4 include fixing blocks 41 fixed to the front and rear edges of the conveyor belt 13. Fixing posts 42 are fixedly connected between the front and rear fixing blocks 41. Connecting columns 43 are evenly fixed from front to back on the 42. A disc 44 is installed on the connecting column 43. Support columns 45 are arranged in a circumferential array on the upper edge of the disc 44. A ring 46 is fixedly connected to the top of the support column 45. A circular groove 47 is opened in the middle of the inner side wall of the ring 46. A ring airbag 48 is installed in the circular groove 47. When each group of positioning components 4 passes directly below the jelly filling machine 3 along with the conveyor belt body 1, each ring airbag 48 on the positioning component 4 corresponds to each filling nozzle 31. The right side wall of the ring airbag 48 is connected to a branch air pipe 49. One end of the branch air pipe 49 passes through the ring 46 and is connected to the main air pipe 410. Both the branch air pipe 49 and the main air pipe 410 are made of rigid material. The lower front end of the main air pipe 410 is sealed with a valve 411. A pressure gauge 5 is also installed on the lower side wall of the front end of the main air pipe 410.

[0023] The working principle of this utility model is as follows: During use, the jelly shell to be filled is placed inside the annular air bladder 48 on the inner side of the annular ring 46 in the positioning component 4. Air is injected into the main air pipe 410 through the valve 411. The gas is then distributed through the main air pipe 410 to various branch air pipes 49, and then injected into the annular air bladder 48 to inflate it until the inner diameter of the annular air bladder 48 is tightly fitted to the outer wall of the jelly shell, thus achieving fixed positioning of the jelly shell. The motor 14 on the left front side of the frame 11 in the conveyor belt body 1 is started. The output shaft of the motor 14 drives the left traction roller 12 to rotate. The traction roller 12 drives the tensioned conveyor belt 13 on it to circulate along the traction roller 12 within the frame 11. As the conveyor belt 13 transports, the positioning component 4 moves the jelly shell. When each set of positioning components 4 passes directly below the jelly filling machine 3, the motor 14 stops rotating, and each annular air bladder 48 on the positioning component 4... The filling nozzles 31 at the bottom of the jelly filling machine 3 correspond one-to-one with the filling nozzles 31. The jelly filling machine 3 fills the jelly shells after positioning through the filling nozzles 31. After filling, the jelly shells flow to the next sealing process. After sealing, the jelly shells rotate with the conveyor belt 13. After rotating to the bottom of the conveyor belt 13, they fall directly into the lower holding device (not shown in the figure) due to gravity, thus realizing repeated use. When changing jelly shells of different specifications, according to the outer diameter of the jelly shell, an external air pump (not shown in the figure) is connected to the corresponding air valve 411. The circular air bag 48 is inflated and deflated through the main air pipe 410 and the branch air pipe 49. By observing the value of the corresponding air pressure gauge 5, the inner diameter of the circular air bag 48 can be quickly changed to the corresponding size. Within a certain range, the jelly shells of different specifications can be quickly positioned.

[0024] Electrical connection methods or structures not described in detail herein are existing technologies. The conveyor belt 13 may be a stainless steel chain conveyor belt or a reinforced POM conveyor belt.

[0025] While the specific embodiments of this utility model have been described in detail above, this utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model. Modifications or variations that do not involve creative labor are still within the protection scope of this utility model.

Claims

1. A jelly production and filling device, comprising a conveyor belt body (1), a U-shaped frame (2) mounted on the upper part of the front and rear sides of the conveyor belt body (1), a jelly filling machine (3) mounted on the U-shaped frame (2), and a plurality of filling nozzles (31) uniformly arranged in an array at the lower part of the jelly filling machine (3), characterized in that: Positioning components (4) are evenly installed on the conveyor belt of the conveyor belt body (1). The positioning components (4) include fixing blocks (41) fixed on the front and rear edges of the conveyor belt of the conveyor belt body (1). Fixing posts (42) are fixedly connected between the front and rear fixing blocks (41). Connecting posts (43) are evenly fixed on the fixing posts (42) from front to back. A disc (44) is installed on the connecting posts (43). Supporting posts are arranged in a circumferential array on the upper edge of the disc (44). 45), the top of the support column (45) is fixedly connected to a ring (46), a circular groove (47) is opened in the middle of the inner side wall of the ring (46), a circular airbag (48) is installed in the circular groove (47), the right side wall of the circular airbag (48) is connected to a branch air pipe (49), one end of the branch air pipe (49) passes through the ring (46) and is connected to the main air pipe (410), and the lower front end of the main air pipe (410) is sealed and connected to a valve (411).

2. The jelly production and filling apparatus according to claim 1, characterized in that: The conveyor belt body (1) includes a frame (11), and the front and rear side walls of the frame (11) are uniformly rotated from left to right to insert traction rollers (12). A rigid plastic conveyor belt (13) is tensioned on the traction rollers (12). The front end of the traction roller (12) on the left side is fixedly connected to the output shaft of a motor (14) installed on the front side of the left end of the frame.

3. The jelly production and filling apparatus according to claim 2, characterized in that: The upper parts of the front and rear sides of the frame (11) are fixedly connected to the two ends of the U-shaped frame (2).

4. The jelly production and filling apparatus according to claim 1, wherein: As each set of positioning components (4) passes directly below the jelly filling machine (3) along with the conveyor belt body (1), each annular airbag (48) on the positioning component (4) corresponds one-to-one with each filling nozzle (31).

5. The jelly production and filling apparatus according to claim 1, wherein: Both the branch trachea (49) and the main trachea (410) are made of rigid materials.

6. The jelly production and filling apparatus according to claim 1, wherein: A pressure gauge (5) is also installed on the lower side wall of the front end of the main air pipe (410).

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