A starch quantitative filling device

Abstract

This utility model relates to the field of starch filling, and more particularly to a starch quantitative filling device, including a support frame, conveyor belts, a base, a common motor, and a rotating block. Conveyor belts are installed on the front, rear, and right sides of the support frame. The base is connected to the upper left side of the support frame, and the common motor is connected to the center of the base. The common motor and the processor are electrically connected via a control module. The rotating block is connected to the output shaft of the common motor. This utility model uses a second electric telescopic rod to move an insertion rod, causing a near-infrared sensor to move and insert into the starch can for starch detection. After detection, the near-infrared sensor repositions, and a brush cleans the starch. This allows for quantitative starch filling while simultaneously detecting insects in the starch and facilitating sensor cleaning, ensuring food safety and product quality, improving production efficiency, extending sensor lifespan, and enhancing detection accuracy.

Description

Technical Field

[0001] This utility model relates to the field of starch filling, and in particular to a starch quantitative filling device. Background Technology

[0002] Starch is an important raw material widely used in many fields such as food, chemical industry, and medicine. Quality control in its production and processing is crucial. In the subsequent processing of starch, quantitative canning is a key step to ensure product specifications are consistent and convenient for storage and transportation.

[0003] Existing methods for quantitative starch filling typically involve placing starch cans on a conveyor belt, which then transports them to the filling equipment for filling. However, current equipment is relatively simple, only performing starch filling and lacking effective insect detection capabilities. When insects are mixed in during the filling process, it is difficult to detect them in time, leading to starch products containing insects entering the market. This not only affects product quality but also seriously threatens consumers' health.

[0004] Therefore, it is necessary to design a starch quantitative filling device that can simultaneously quantitatively fill starch, detect insects in the starch, facilitate sensor cleaning, ensure food safety and product quality, improve production efficiency, extend sensor lifespan, and improve detection accuracy. Utility Model Content

[0005] To overcome the shortcomings of current equipment, which has limited functionality and lacks effective insect detection capabilities, making it difficult to detect insects mixed in during the filling process and leading to the entry of starch products containing insects into the market, affecting product quality and seriously threatening consumer health, this utility model provides a starch quantitative filling device that can simultaneously quantitatively fill starch, detect insects in the starch, facilitate sensor cleaning, ensure food safety and product quality, improve production efficiency, extend sensor lifespan, and enhance detection accuracy.

[0006] The technical implementation scheme of this utility model is as follows: A starch quantitative filling device includes a support frame, a conveyor belt, a base, a conventional motor, a rotating block, first electric telescopic rods, clamping blocks, a starch tank, a vibration assembly, a detection assembly, and a filling assembly. The support frame is equipped with conveyor belts on its front, rear, and right sides. A base is connected to the upper left side of the support frame, and a conventional motor is connected to the center of the base. The conventional motor and a processor are electrically connected via a control module. A rotating block is connected to the output shaft of the conventional motor. Two first electric telescopic rods are connected to the four sides of the rotating block (front, rear, left, and right). The first electric telescopic rods and the processor are electrically connected via the control module. Clamping blocks are connected to the telescopic ends of the first electric telescopic rods, and these clamping blocks are slidably connected to the rotating block. A starch tank is clamped between adjacent clamping blocks. A vibration assembly for vibrating the starch tank is located at the front of the base, and a detection assembly for detecting starch is located on the left side of the support frame. The detection assembly is equipped with a filling assembly for filling the starch.

[0007] As an improvement to the above scheme, all clamping blocks are arc-shaped.

[0008] As an improvement to the above solution, the vibration assembly includes a vibrating plate, springs, and a vibration motor. The vibrating plate is slidably connected to the front of the base, and multiple springs are connected between the vibrating plate and the base. The vibration motor is connected to the middle of the vibrating plate, and the vibration motor and the processor are electrically connected through a control module.

[0009] As an improvement to the above solution, the detection component includes a connecting frame, a second electric telescopic rod, a plug rod, and a near-infrared sensor. The connecting frame is connected to the left side of the support frame, and the second electric telescopic rod is connected to the upper side of the connecting frame. The second electric telescopic rod and the processor are electrically connected through a control module. The plug rod is connected to the telescopic end of the second electric telescopic rod, and two near-infrared sensors are connected to the plug rod.

[0010] As an improvement to the above solution, the filling assembly includes a feeding tank and a metering pump. The feeding tank is connected to the front right side of the connecting frame, and the metering pump is connected to the bottom of the feeding tank.

[0011] As an improvement to the above solution, it also includes a stop block and a brush. The stop block is connected to the upper right side of the connecting frame, and the brush is connected to the middle of the stop block.

[0012] The beneficial effects are: 1. This utility model uses a second electric telescopic rod to drive the insertion rod to move, so that the near-infrared sensor moves and inserts into the starch tank to detect starch. After detection, the near-infrared sensor moves back to its original position, and the starch is cleaned by a brush. This allows for quantitative filling of starch while detecting insects in the starch and facilitating sensor cleaning, ensuring food safety and product quality, improving production efficiency, extending sensor lifespan, and improving detection accuracy.

[0013] 2. This utility model clamps the starch tank by moving the clamping blocks, and then controls the starch discharge by a metering pump, so that the starch falls into the starch tank for metered filling. At the same time, the operation of the vibration motor causes the vibrating plate to vibrate, which in turn vibrates the starch tank, leveling the starch in the starch tank. Thus, the starch tank can be clamped and vibrated at the same time to level the starch, promote material flow, reduce gaps, increase filling density, prevent starch from falling out of the tank, and improve filling stability. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional cross-sectional view of the vibration plate and other components of this utility model.

[0016] Figure 3 This is a three-dimensional cross-sectional view of the vibration motor and other components of this utility model.

[0017] Figure 4 This is a three-dimensional cross-sectional view of the clamping block and other components of this utility model.

[0018] The following are the labels in the diagram: 1. Support frame, 2. Conveyor belt, 3. Base, 4. Ordinary motor, 5. Vibrating plate, 6. Spring, 7. Vibrating motor, 8. Rotating block, 9. First electric telescopic rod, 10. Clamping block, 11. Starch tank, 12. Connecting frame, 13. Second electric telescopic rod, 14. Insert rod, 15. Near-infrared sensor, 16. Stop block, 17. Brush, 18. Feed tank, 19. Metering pump. Detailed Implementation

[0019] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0020] A starch metering filling device, such as Figures 1-4As shown, the system includes a support frame 1, a conveyor belt 2, a base 3, a standard motor 4, a rotating block 8, a first electric telescopic rod 9, a clamping block 10, a starch tank 11, a vibration assembly, a detection assembly, and a filling assembly. The support frame 1 is equipped with conveyor belts 2 on its front, rear, and right sides. The base 3 is connected to the upper left side of the support frame 1, and the standard motor 4 is connected to the middle of the base 3. The standard motor 4 and the processor are electrically connected via a control module. The rotating block 8 is connected to the output shaft of the standard motor 4, and two first electric telescopic rods are connected to the four sides of the rotating block 8. 9. The first electric telescopic rod 9 and the processor are electrically connected through the control module. Each telescopic end of the first electric telescopic rod 9 is connected to a clamping block 10. Each clamping block 10 is slidably connected to the rotating block 8. Each pair of adjacent clamping blocks 10 holds a starch tank 11. Each clamping block 10 is arc-shaped to fit the shape of the starch tank 11. The front of the base 3 is provided with a vibration component for vibrating the starch tank 11. The left side of the support frame 1 is provided with a detection component for detecting starch. The detection component is provided with a filling component for filling starch.

[0021] like Figure 3 As shown, the vibration assembly includes a vibrating plate 5, springs 6 and a vibration motor 7. The vibrating plate 5 is slidably connected to the front of the base 3. Four springs 6 are connected between the vibrating plate 5 and the base 3. The vibration motor 7 is connected to the middle of the vibrating plate 5. The vibration motor 7 and the processor are electrically connected through a control module.

[0022] like Figure 1 As shown, the detection assembly includes a connecting frame 12, a second electric telescopic rod 13, an insertion rod 14, and a near-infrared sensor 15. The connecting frame 12 is connected to the left side of the support frame 1, and the second electric telescopic rod 13 is connected to the upper side of the connecting frame 12. The second electric telescopic rod 13 and the processor are electrically connected through a control module. The insertion rod 14 is connected to the telescopic end of the second electric telescopic rod 13, and two near-infrared sensors 15 are connected to the insertion rod 14. The assembly also includes a stop block 16 and a brush 17. The stop block 16 is connected to the upper right side of the connecting frame 12, and the brush 17 is connected to the middle of the stop block 16.

[0023] like Figure 1 As shown, the filling assembly includes a feeding tank 18 and a metering pump 19. The feeding tank 18 is connected to the front right side of the connecting frame 12, and the metering pump 19 is connected to the lower part of the feeding tank 18.

[0024] When it is necessary to quantitatively fill starch, this device can be used. The support frame 1 is brought into contact with the ground, and then the starch conveying pipe is connected to the feed tank 18 so that the starch enters the feed tank 18. Then, the starch tank 11 is placed on the front conveyor belt 2. The starch tank 11 is conveyed by the operation of the conveyor belt 2 so that the starch tank 11 moves to the vibrating plate 5. Then, the processor starts the first electric telescopic rod 9 through the control module. The first electric telescopic rod 9 drives the clamping blocks 10 to move and clamp the starch tank 11. The clamping blocks 10 are all arc-shaped. Then, the quantitative pump 19 is started. The quantitative pump 19 controls the amount of starch discharged so that the starch falls into the starch tank 11 for quantitative filling. After reaching the specified amount, the metering pump 19 is turned off, and the vibration motor 7 is started at the same time. The vibration motor 7 causes the vibrating plate 5 to vibrate, and the spring 6 is squeezed and then rebounds, thereby vibrating the starch tank 11 and leveling the starch in the starch tank 11. This allows the starch tank 11 to be clamped and vibrated to level the starch, promote material flow, reduce gaps, increase filling density, prevent the starch tank 11 from falling off, and improve filling stability. Then, the ordinary motor 4 on the base 3 is started, which drives the rotating block 8 to rotate, so that the starch tank 11 containing starch moves to below the stop block 16. Then, the next clamping block 10 rotates to the rear side of the front conveyor belt 2, and continues to transport the starch tank 11 to the vibrating plate 5 for filling and leveling of the starch. At this time, the second electric telescopic rod 13 is started, which drives the insertion rod 14 to move, so that the near-infrared sensor 15 moves and inserts into the starch tank 11 to detect the starch. After the test is completed, the second electric telescopic rod 13 operates in reverse, causing the insertion rod 14 and the near-infrared sensor 15 to move and reset. During the reset process, the starch on the insertion rod 14 and the near-infrared sensor 15 is brushed off by the brush 17. This allows for the quantitative filling of starch while detecting insects in the starch and facilitating sensor cleaning, ensuring food safety and product quality, improving production efficiency, extending sensor lifespan, and improving detection accuracy. When no insects are detected in the starch, the rotating block 8 continues to rotate, causing the tested starch can 11 to be transferred to the front of the rear conveyor belt 2. Then, the first electric telescopic rod 9 operates in the opposite direction, causing the clamping block 10 to reset and disengage from the starch can 11. The rear conveyor belt 2 then transports the tested starch can 11 to a sealed location. At the same time, the filled starch can 11 is transferred to the area below the insertion rod 14 for further testing. The front conveyor belt 2 continues to transport the starch can 11 to the vibrating plate 5 for filling and leveling the starch. If an insect is detected, the rotating block 8 switches the starch tank 11 to continue filling and testing the starch. When the starch tank 11 containing the insect rotates to the left side of the right conveyor belt 2, the clamping block 10 resets and disengages from the starch tank 11 containing the insect. The right conveyor belt 2 then transports the starch tank 11 containing the insect out for processing. The above operation is repeated to continue transporting the starch tank 11 for filling and testing until filling is completed. Then the conveyor belt 2, the ordinary motor 4, the vibration motor 7, and the near-infrared sensor 15 are turned off.

[0025] The present application has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of the present application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of the present application. Therefore, the content of this specification should not be construed as a limitation of the present application.

Claims

1. A starch quantitative filling device, characterized in that: The system includes a support frame (1), a conveyor belt (2), a base (3), a common motor (4), a rotating block (8), a first electric telescopic rod (9), a clamping block (10), a starch tank (11), a vibration assembly, a detection assembly, and a filling assembly. The support frame (1) is equipped with conveyor belts (2) on both the front and rear sides and the right side. The support frame (1) is connected to the upper left side of the base (3). The base (3) is connected to the middle of the base (3). The common motor (4) and the processor are electrically connected through a control module. The rotating block (8) is connected to the output shaft of the common motor (4). The rotating block (8) is connected to the front, rear, left and right sides. Each of the four right parts is connected to two first electric telescopic rods (9). The first electric telescopic rods (9) and the processor are electrically connected through the control module. Each telescopic end of the first electric telescopic rod (9) is connected to a clamp (10). Each clamp (10) is slidably connected to the rotating block (8). Each of the two adjacent clamps (10) holds a starch tank (11). The front of the base (3) is provided with a vibration component for vibrating the starch tank (11). The left side of the support frame (1) is provided with a detection component for detecting starch. The detection component is provided with a filling component for filling starch.

2. The starch quantitative filling device according to claim 1, characterized in that: All clamping blocks (10) are arc-shaped.

3. The starch quantitative filling device according to claim 1, characterized in that: The vibration assembly includes a vibrating plate (5), a spring (6) and a vibration motor (7). The vibrating plate (5) is slidably connected to the front of the base (3). Multiple springs (6) are connected between the vibrating plate (5) and the base (3). The vibration motor (7) is connected to the middle of the vibrating plate (5). The vibration motor (7) and the processor are electrically connected through a control module.

4. The starch quantitative filling device according to claim 1, characterized in that: The detection assembly includes a connecting frame (12), a second electric telescopic rod (13), a plug rod (14), and a near-infrared sensor (15). The connecting frame (12) is connected to the left side of the support frame (1), and the second electric telescopic rod (13) is connected to the upper side of the connecting frame (12). The second electric telescopic rod (13) and the processor are electrically connected through a control module. The plug rod (14) is connected to the telescopic end of the second electric telescopic rod (13), and two near-infrared sensors (15) are connected to the plug rod (14).

5. A starch quantitative filling device according to claim 1, characterized in that: The filling assembly includes a feeding tank (18) and a metering pump (19). The feeding tank (18) is connected to the front right side of the connecting frame (12), and the metering pump (19) is connected to the bottom of the feeding tank (18).

6. A starch quantitative filling device according to claim 4, characterized in that: It also includes a stop block (16) and a brush (17). The stop block (16) is connected to the upper right side of the connecting frame (12), and the brush (17) is connected to the middle of the stop block (16).

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