A sealing device for processing chemical fiber cakes
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]本实用新型的目的在于提供一种化纤丝饼加工用封膜装置,旨在解决现有化纤丝饼封膜设备通用性和稳定性较差的问题
[0013]与现有技术相比,本实用新型的有益效果是:本申请通过夹持座的转动、辅助压盘的转动以及电缸驱动活动架升降等结构设计,实现了化纤丝饼封膜的自动化操作,大大提高了封膜效率。通过支撑弹簧的缓冲作用和可调托板的高度调节相配合,能够保证封膜均匀地缠绕在化纤丝饼的外侧面上,提高封膜质量。可调托板和活动架的可调节结构,使该装置能够适配不同规格的化纤丝饼,具有较强的通用性。并且通过纸片箱和封膜放置架的合理布局,方便操作人员取用材料,提高了操作的便捷性。
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Figure CN224632110U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sealing devices for chemical fiber cakes, specifically a sealing device for processing chemical fiber cakes. Background Technology
[0002] During subsequent processing or transportation, synthetic fiber cakes are susceptible to dust and moisture from the external environment, leading to contamination, dampness, and sticking of the synthetic fibers on the cake surface. This not only affects the quality of subsequent processing but may also cause the cake to be scrapped, resulting in economic losses. Therefore, after the synthetic fiber cakes are produced, they are usually coated and sealed with a sticker to form a protective film on the outer surface, isolating them from interference from adverse external factors.
[0003] Currently, the sealing of chemical fiber cakes mainly relies on two methods: one is entirely manual operation, and the other is assisted by simple sealing equipment. Manual operation not only consumes a large amount of manpower, but also places extremely high demands on the operators, leading to fatigue and severely impacting sealing quality. Furthermore, manual sealing is very inefficient. Simple sealing equipment lacks corresponding buffering and adjustment mechanisms. When the cake specifications change, a significant amount of time is required to adjust the placement platform height and sealing support position, and it is difficult to ensure uniform wrapping of the sealing film on the surface of cakes of different specifications, resulting in poor sealing quality stability. Utility Model Content
[0004] The purpose of this invention is to provide a sealing device for processing chemical fiber cakes, which aims to solve the problems of poor versatility and stability of existing chemical fiber cake sealing equipment.
[0005] This utility model is implemented as follows: A sealing device for processing chemical fiber cakes includes an equipment box. A clamping seat is installed at the center of the upper surface of the equipment box. The clamping seat is rotatably connected to the equipment box. Paper boxes and sealing placement racks are respectively installed on both sides of the upper surface of the equipment box. A suspension frame is also fixedly installed on the upper surface of the equipment box. A movable frame is slidably installed at the lower end of the suspension frame. An electric cylinder for driving the movable frame to rise and fall is also fixedly installed on the suspension frame. A pressure seat is installed at the lower end of the movable frame. A support spring is installed between the pressure seat and the movable frame. An auxiliary pressure plate is rotatably installed on the lower surface of the pressure seat. A winding motor for driving the auxiliary pressure plate to rotate is also fixedly installed on the pressure seat.
[0006] Preferably, the clamping seat includes a rotating rod and a tray. The rotating rod is vertically mounted on the equipment box and is rotatably connected to the equipment box via a bearing. The tray is fixedly mounted on the head of the rotating rod.
[0007] Preferably, the cardboard box includes a storage box shell and a flip-open box lid. The box lid is installed on the upper surface of the storage box shell, and one end of the box lid is connected to the storage box shell via a hinge.
[0008] Preferably, the sealing film placement rack includes a base and a vertical rod. The base is fixedly installed on the upper surface of the equipment box, and the vertical rod is vertically installed at the center of the upper surface of the base, with the lower end of the vertical rod fixedly connected to the base.
[0009] Preferably, an adjustable support plate is sleeved on the vertical rod, and a guide vertical plate is mounted on the outer end of the adjustable support plate. The head of the guide vertical plate is fixedly connected to the adjustable support plate, and the lower end of the guide vertical plate is slidably installed in the equipment box. An adjusting screw that is threadedly connected to the guide vertical plate is also installed on the upper surface of the equipment box.
[0010] Preferably, the suspension frame includes a back plate, a horizontal plate, and a longitudinal sleeve for sliding installation of the movable frame. The back plate is vertically fixed to the upper end face of the equipment box, the horizontal plate is fixedly installed on the front end face of the back plate, and the longitudinal sleeve is vertically fixed to both sides of the horizontal plate.
[0011] Preferably, the movable frame includes an H-shaped bracket and a connecting base, the upper end of the H-shaped bracket is slidably installed in the longitudinal sleeve, and the connecting base is fixedly installed at the lower end of the H-shaped bracket.
[0012] Preferably, the pressure holder includes a top plate, a support rod, and a base plate for rotatably mounting the auxiliary pressure plate. The top plate is slidably mounted on an H-shaped bracket, the support rod is vertically fixed at both ends of the top plate, and the base plate is fixedly mounted at the lower end of the support rod.
[0013] Compared with existing technologies, the beneficial effects of this utility model are as follows: This application achieves automated operation of sealing chemical fiber cakes through structural designs such as the rotation of the clamping seat, the rotation of the auxiliary pressure plate, and the lifting and lowering of the movable frame driven by an electric cylinder, greatly improving sealing efficiency. The combination of the buffering effect of the support spring and the height adjustment of the adjustable tray ensures that the sealing film is evenly wound on the outer surface of the chemical fiber cake, improving sealing quality. The adjustable structure of the adjustable tray and movable frame allows the device to adapt to chemical fiber cakes of different specifications, exhibiting strong versatility. Furthermore, the reasonable layout of the paper box and sealing film placement rack facilitates material retrieval for operators, improving operational convenience. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this utility model;
[0015] Figure 2 yes Figure 1 A front view of the device shown;
[0016] Figure 3 yes Figure 1 Side view of the device shown;
[0017] Figure 4 This is a perspective view of the movable frame, the pressure seat, and the auxiliary pressure plate in an embodiment of this utility model.
[0018] Figure 5 yes Figure 4 Front view of the device shown.
[0019] In the diagram: 1. Equipment box; 11. Adjusting screw; 2. Clamping seat; 21. Rotating rod; 22. Tray; 3. Cardboard box; 31. Storage box shell; 32. Box lid; 4. Sealing film rack; 41. Base; 42. Vertical rod; 43. Adjustable tray; 431. Guide vertical plate; 5. Suspension frame; 50. Electric cylinder; 51. Back plate; 52. Horizontal plate; 53. Longitudinal sleeve; 6. Movable frame; 61. H-shaped bracket; 62. Connecting chassis; 7. Pressing seat; 70. Support spring; 71. Top plate; 72. Support rod; 73. Seat plate; 8. Auxiliary pressure plate; 80. Winding motor. Detailed Implementation
[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0021] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:
[0022] Reference Figure 1 , Figure 2 and Figure 3A sealing device for processing chemical fiber cakes includes an equipment box 1. A clamping seat 2 is installed at the center of the upper surface of the equipment box 1, and the clamping seat 2 is rotatably connected to the equipment box 1. Paper boxes 3 and sealing film placement racks 4 are respectively installed on both sides of the upper surface of the equipment box 1. A suspension frame 5 is also fixedly installed on the upper surface of the equipment box 1. A movable frame 6 is slidably installed at the lower end of the suspension frame 5, and an electric cylinder 50 for driving the movable frame 6 to rise and fall is also fixedly installed on the suspension frame 5. A pressure seat 7 is installed at the lower end of the movable frame 6, and a support spring 70 is installed between the pressure seat 7 and the movable frame 6. An auxiliary pressure plate 8 is rotatably installed on the lower surface of the pressure seat 7, and a winding motor 80 for driving the auxiliary pressure plate 8 to rotate is also fixedly installed on the pressure seat 7. The chemical fiber cake to be sealed is placed by the clamping seat 2. The clamping seat 2 is rotatably installed on the equipment box 1, which allows the chemical fiber cake to rotate during the sealing process, making it easier for the sealing film to be evenly wound on the cake and improving the sealing quality. Paper box 3 and sealing rack 4 are respectively set on both sides of equipment box 1, making it convenient for operators to take out the paper sheets and sealing materials needed for sealing, improving the convenience of operation. The electric cylinder 50 on the suspension frame 5 drives the movable frame 6 to rise and fall, and the position of the pressure seat 7 can be adjusted according to the height of the chemical fiber cake, so that the auxiliary pressure plate 8 can accurately press on the cake, ensuring the smooth progress of the sealing process. The support spring 70 between the pressure seat 7 and the movable frame 6 can play a buffering role, avoiding excessive pressure on the cake by the auxiliary pressure plate 8 and protecting the cake from damage. Before placing the chemical fiber cake, two paper sheets need to be taken out from the paper box 3 and placed at the top and bottom ends of the chemical fiber cake. After the pressure seat 7 presses on the chemical fiber cake, the chemical fiber cake can be stably clamped by the pressure seat 7 and the clamping seat 2. Then, the winding motor 80 is started to drive the auxiliary pressure plate 8 to rotate, which can drive the sealing film to wind onto the cake, realizing the rapid sealing function.
[0023] Reference Figure 1 and Figure 2 The clamping seat 2 includes a rotating rod 21 and a tray 22. The rotating rod 21 is vertically mounted on the equipment box 1 and is rotatably connected to the equipment box 1 via bearings. The tray 22 is fixedly mounted on the head of the rotating rod 21. The rotatable connection between the rotating rod 21 and the equipment box 1 via bearings ensures the flexibility and stability of the clamping seat 2's rotation, allowing the chemical fiber cake to rotate smoothly, which is beneficial for the uniform winding of the sealing film. The tray 22, fixed to the head of the rotating rod 21, can stably place the chemical fiber cake and prevent the cake from shaking during rotation.
[0024] Reference Figure 1 and Figure 2The paper box 3 includes a storage box shell 31 and a flip-open box lid 32. The box lid 32 is installed on the upper surface of the storage box shell 31, and one end of the box lid 32 is connected to the storage box shell 31 via a hinge. The storage box shell 31 of the paper box 3 is used to store paper pieces, and the flip-open box lid 32 makes it convenient for operators to take out the paper pieces, so that the round paper pieces can be placed on the upper and lower ends of the chemical fiber cake. The hinge connection ensures the smooth opening and closing of the box lid 32, which facilitates the management and replenishment of paper pieces.
[0025] Reference Figure 2 and Figure 3 The sealing film placement rack 4 includes a base 41 and a vertical rod 42. The base 41 is fixedly installed on the upper surface of the equipment box 1, and the vertical rod 42 is vertically installed at the center of the upper surface of the base 41, with its lower end fixedly connected to the base 41. The base 41 of the sealing film placement rack 4 is fixed to the equipment box 1, ensuring the stability of the entire placement rack. The vertical rod 42 is used to place rolls of sealing film material, allowing the sealing film material to be supplied by rotating the roll on the vertical rod 42 during use. An adjustable support plate 43 is sleeved on the vertical rod 42, and a guide vertical plate 431 is mounted on the outer end of the adjustable support plate 43. The head of the guide vertical plate 431 is fixedly connected to the adjustable support plate 43, and the lower end of the guide vertical plate 431 is slidably installed in the equipment box 1. An adjusting screw 11, which is threadedly connected to the guide vertical plate 431, is also installed on the upper surface of the equipment box 1. The adjustable support plate 43 fitted on the vertical rod 42 can be adjusted according to the thickness of the sealing film material. The guide vertical plate 431 and the adjusting screw 11 work together to precisely adjust the height of the adjustable support plate 43, so that the height of the sealing film material matches the height of the chemical fiber cake better, and avoids the sealing film from shifting when wrapped.
[0026] Reference Figure 2 and Figure 3 The suspension frame 5 includes a back plate 51, a horizontal plate 52, and a longitudinal sleeve 53 for sliding installation of the movable frame 6. The back plate 51 is vertically fixed to the upper surface of the equipment box 1, the horizontal plate 52 is fixedly installed on the front surface of the back plate 51, and the longitudinal sleeve 53 is vertically fixed to both sides of the horizontal plate 52. The back plate 51, horizontal plate 52, and longitudinal sleeve 53 of the suspension frame 5 constitute a stable structure, providing reliable support for the sliding of the movable frame 6. The longitudinal sleeve 53 ensures the straightness of the lifting and lowering of the movable frame 6, enabling the pressure seat 7 to accurately reach the designated position.
[0027] Reference Figure 4 and Figure 5The movable frame 6 includes an H-shaped bracket 61 and a connecting base 62. The upper end of the H-shaped bracket 61 is slidably installed in the longitudinal sleeve 53, and the connecting base 62 is fixedly installed in the lower end of the H-shaped bracket 61. The slidable installation of the H-shaped bracket 61 in the longitudinal sleeve 53 ensures the stability of the movable frame 6 during lifting. The connecting base 62 is fixed in the lower end of the H-shaped bracket 61, providing a stable foundation for the installation of the pressure seat 7. The pressure seat 7 includes a top plate 71, a support rod 72, and a seat plate 73 for the auxiliary pressure plate 8 to be rotatably installed. The top plate 71 is slidably installed on the H-shaped bracket 61, the support rod 72 is vertically fixed at both ends of the top plate 71, and the seat plate 73 is fixedly installed in the lower end of the support rod 72. The slidable installation of the top plate 71 of the pressure seat 7 on the H-shaped bracket 61 ensures that the pressure seat 7 can move with the lifting and lowering of the movable frame 6. The support rod 72 connects the top plate 71 and the base plate 73, enabling the base plate 73 to stably mount the auxiliary pressure plate 8 and ensuring the stability of the rotation of the auxiliary pressure plate 8.
[0028] Working principle:
[0029] In the actual sealing process, paper sheets are taken out from the paper box 3 and placed at the top and bottom ends of the fiber cake. Then, the chemical fiber cake is placed on the tray 22 of the clamping seat 2. The roll of sealing material is pulled out from the sealing placement frame 4 and fixed at one end to the fiber cake. The electric cylinder 50 is started, driving the movable frame 6 to descend, so that the auxiliary pressure plate 8 presses on the fiber cake. The winding motor 80 is started, driving the auxiliary pressure plate 8 to rotate, and the clamping seat 2 also rotates accordingly, so that the sealing film is evenly wound on the fiber cake and cut. After sealing is completed, the winding motor 80 and the electric cylinder 50 are stopped, the movable frame 6 is raised, and the sealed chemical fiber cake is taken out.
[0030] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A sealing device for processing chemical fiber cakes, comprising an equipment box (1), characterized in that, A clamping seat (2) is installed at the center of the upper surface of the equipment box (1). The clamping seat (2) is rotatably connected to the equipment box (1). Paper box (3) and sealing film placement rack (4) are installed on both sides of the upper surface of the equipment box (1). A suspension frame (5) is also fixedly installed on the upper surface of the equipment box (1). A movable frame (6) is slidably installed at the lower end of the suspension frame (5). An electric cylinder (50) for driving the movable frame (6) to rise and fall is also fixedly installed on the suspension frame (5). A pressure seat (7) is installed at the lower end of the movable frame (6). A support spring (70) is installed between the pressure seat (7) and the movable frame (6). An auxiliary pressure plate (8) is rotatably installed on the lower surface of the pressure seat (7). A winding motor (80) for driving the auxiliary pressure plate (8) to rotate is also fixedly installed on the pressure seat (7).
2. The sealing device for processing chemical fiber cakes according to claim 1, characterized in that, The clamping seat (2) includes a rotating rod (21) and a tray (22). The rotating rod (21) is vertically mounted on the equipment box (1) and is rotatably connected to the equipment box (1) through a bearing. The tray (22) is fixedly mounted on the head of the rotating rod (21).
3. The sealing device for processing chemical fiber cakes according to claim 2, characterized in that, The paper box (3) includes a storage box shell (31) and a flip-open box lid (32). The box lid (32) is installed on the upper surface of the storage box shell (31), and one end of the box lid (32) is connected to the storage box shell (31) by a hinge.
4. The sealing device for processing chemical fiber cakes according to claim 1, characterized in that, The sealing film placement rack (4) includes a base (41) and a vertical rod (42). The base (41) is fixedly installed on the upper surface of the equipment box (1). The vertical rod (42) is vertically installed at the center of the upper surface of the base (41), and the lower end of the vertical rod (42) is fixedly connected to the base (41).
5. A sealing device for processing chemical fiber cakes according to claim 4, characterized in that, An adjustable support plate (43) is fitted on the vertical rod (42). A guide vertical plate (431) is mounted on the outer end of the adjustable support plate (43). The head of the guide vertical plate (431) is fixedly connected to the adjustable support plate (43), and the lower end of the guide vertical plate (431) is slidably installed in the equipment box (1). An adjusting screw (11) that is threadedly connected to the guide vertical plate (431) is also installed on the upper surface of the equipment box (1).
6. The sealing device for processing chemical fiber cakes according to claim 1, characterized in that, The suspension frame (5) includes a back plate (51), a horizontal plate (52), and a longitudinal sleeve (53) for sliding installation of the movable frame (6). The back plate (51) is vertically fixed to the upper end face of the equipment box (1), the horizontal plate (52) is fixedly installed on the front end face of the back plate (51), and the longitudinal sleeve (53) is vertically fixed on both sides of the horizontal plate (52).
7. A sealing device for processing chemical fiber cakes according to claim 6, characterized in that, The movable frame (6) includes an H-shaped bracket (61) and a connecting base (62). The upper end of the H-shaped bracket (61) is slidably installed in the longitudinal sleeve (53), and the connecting base (62) is fixedly installed at the lower end of the H-shaped bracket (61).
8. A sealing device for processing chemical fiber cakes according to claim 7, characterized in that, The pressure seat (7) includes a top plate (71), a support rod (72), and a seat plate (73) for the auxiliary pressure plate (8) to be rotatably mounted. The top plate (71) is slidably mounted on the H-shaped bracket (61), the support rod (72) is vertically fixed at both ends of the top plate (71), and the seat plate (73) is fixedly mounted at the lower end of the support rod (72).