A tape applicator overhead crane device

Abstract

This utility model discloses a crane device for a tape applicator, relating to the field of automation equipment technology. This device is used to assemble with the tape applicator head, and through its unique structural design, it can drive the tape applicator head to move flexibly in the X and Y axis directions. The device includes: a crane aluminum square tube, a cable chain support plate, a cable chain, a sensor, a sensor seat, a pulley one, a guide rail angle connector, a bellows cover mounting plate, a bearing seat, a shaft one, an X-axis lead screw, a lead screw nut seat, a lead screw nut, a guide rail, a shaft two, a slider, a slider pad, a pulley two, a pulley three, a motor protection plate one, a motor one, a motor protection plate two, a motor protection plate three, a motor two, a motor protection plate four, gears, a bearing seat two, a bearing seat mounting pad, a synchronous belt, a pulley four, and a coupling. This device solves the problem of fixed tape applicators where the tape magazine cannot move, achieving the function of driving the tape applicator head to move freely and accurately position itself, thus improving production efficiency and product consistency.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a tape application device integrated into an overhead crane system, used for automated tape application to material surfaces in industrial production, such as automotive heating pads, component fixing, or marking. Background Technology

[0002] In existing technologies, tape application mainly relies on manual operation or traditional fixed tape application equipment, which has significant limitations: manual operation is inefficient and difficult to guarantee accuracy, while fixed equipment lacks flexibility due to its fixed structure, making it difficult to adapt to diverse production scenarios. Meanwhile, although traditional overhead crane systems are widely used in material handling, their functional design is singular, lacking the ability to deeply integrate with complex processes, and cannot meet the demands of modern production for multi-process collaborative operations. Furthermore, existing tape application machines generally lack intelligent sensing and adaptive adjustment mechanisms. When dealing with irregularly shaped parts or materials with large size differences, they often fail to accurately match the surface contours, resulting in inconsistent application quality, further restricting production efficiency and product yield. Summary of the Invention

[0003] This invention aims to address the shortcomings of existing technologies by providing a tape-applying overhead crane assembly. This assembly is designed for assembly with a tape-applying machine head. Through its unique structural design, it enables flexible movement of the tape-applying machine head in the X and Y axes. This function allows for high-precision adjustment of the tape application length, angle, and specific application position when applying tape to fabric surfaces, ensuring the accuracy and flexibility of the tape application operation and meeting diverse production needs.

[0004] This utility model is achieved through the following technical solution:

[0005] A trolley device for a tape applicator includes: an aluminum square tube for the trolley, a drag chain support plate, a drag chain, a sensor, a sensor seat, a pulley 1, a guide rail angle connector, a bellows cover mounting plate, a bearing seat, a shaft 1, an X-axis lead screw, a lead screw nut seat, a lead screw nut, a guide rail, a shaft 2, a slider, a slider pad, a pulley 2, a pulley 3, a motor protection plate 1, a motor 1, a motor protection plate 2, a motor protection plate 3, a motor 2, a motor protection plate 4, a gear, a bearing seat 2, a bearing seat mounting pad, a synchronous belt, a pulley 4, and a coupling.

[0006] The drag chain support plate is connected to the overhead crane aluminum square tube;

[0007] The cable chain is connected to the cable chain support plate;

[0008] The sensor mount is connected to the aluminum square tube of the overhead crane;

[0009] The sensor is connected to the sensor base;

[0010] The guide rail angle connector is connected to the aluminum square tube of the overhead crane;

[0011] The bellows cover mounting plate is connected to the guide rail corner connector;

[0012] The lead screw nut seat is connected to the lead screw nut;

[0013] The lead screw nut is connected to the X-direction lead screw;

[0014] The pulley three is connected to the X-axis lead screw;

[0015] The bearing housing is connected to the aluminum square tube of the overhead crane;

[0016] The X-axis lead screw is connected to the bearing housing;

[0017] The slider is connected to the guide rail;

[0018] The slider pad is connected to the slider;

[0019] The motor is connected to the pulley.

[0020] The motor is connected to the aluminum square tube of the overhead crane;

[0021] The motor protection board is connected to the aluminum square tube of the overhead crane;

[0022] The second motor protection board is connected to the aluminum square tube of the overhead crane;

[0023] The second motor is connected to the second pulley;

[0024] The motor protection board three is connected to the aluminum square tube of the overhead crane;

[0025] The motor protection board four is connected to the aluminum square tube of the overhead crane;

[0026] The gear is connected to the shaft.

[0027] Shaft 2 is connected to pulley 4;

[0028] The bearing housing mounting pad is connected to the aluminum square tube of the overhead crane;

[0029] The synchronous belt is connected to one of the pulleys;

[0030] The second bearing housing is connected to the bearing housing mounting pad;

[0031] The second shaft is connected to the second bearing housing;

[0032] Shaft one is connected to bearing housing two;

[0033] The coupling is connected to shaft one and shaft two.

[0034] Compared with the prior art, the beneficial effects of this utility model are:

[0035] This overhead crane unit for the tape applicator overcomes the problems of fixed tape applicators, where the tape magazine is immovable, the machine head needs to travel back and forth between the applicator position and the magazine, resulting in wasted time and the need for manual control. This overhead crane assembly improves the accuracy of the tape applicator position, makes the tape applicator process smoother, increases production efficiency, enhances automation, stabilizes the entire production process, and improves product consistency. Attached Figure Description

[0036] Figure 1 This is a 3D view of the overhead crane assembly of the tape applicator;

[0037] Figure 2 This is a front view of the overhead crane assembly of the tape applicator;

[0038] Figure 3 This is a rear view of the overhead crane assembly of the tape applicator;

[0039] 1. Overhead crane aluminum square tube; 2. Cable carrier support plate; 3. Cable carrier; 4. Sensor; 5. Sensor holder; 6. Pulley 1; 7. Guide rail angle connector; 8. Bellows cover mounting plate; 9. Shaft 1; 10. Bearing housing; 11. X-axis lead screw; 12. Lead screw nut seat; 13. Lead screw nut; 14. Guide rail; 15. Shaft 2; 16. Slider; 17. Slider pad; 18. Pulley 2; 19. Pulley 3; 20. Motor protection plate 1; 21. Motor 1; 22. Motor protection plate 2; 23. Motor protection plate 3; 24. Motor 2; 25. Motor protection plate 4; 26. Gear; 27. Bearing housing 2; 28. Bearing housing mounting pad; 29. ​​Synchronous belt; 30. Pulley 4; 31. Coupling. Detailed Implementation

[0040] To further understand the content, features, and effects of this invention, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings. It should be noted that these embodiments are descriptive, not limiting, and should not be construed as limiting the scope of protection of this invention.

[0041] A trolley device for a tape applicator mainly includes: an aluminum square tube for the trolley (1), a drag chain support plate (2), a drag chain (3), a sensor (4), a sensor seat (5), a pulley one (6), a guide rail angle connector (7), a bellows cover mounting plate (8), a shaft one (9), a bearing seat (10), an X-axis lead screw (11), a lead screw nut seat (12), a lead screw nut (13), a guide rail (14), a shaft two (15), a slider (16), a slider pad (17), a pulley two (18), a pulley three (19), a motor protection plate one (20), a motor one (21), a motor protection plate two (22), a motor protection plate three (23), a motor two (24), a motor protection plate four (25), a gear (26), a bearing seat two (27), a bearing seat mounting pad (28), a synchronous belt (29), a pulley four (30), and a coupling (31).

[0042] The drag chain support plate (2) is connected to the overhead crane aluminum square tube (1);

[0043] The cable chain (3) is connected to the cable chain support plate (2);

[0044] The sensor base (5) is connected to the aluminum square tube (1) of the overhead crane;

[0045] The sensor (4) is connected to the sensor base (5);

[0046] The guide rail angle connector (7) is connected to the overhead crane aluminum square tube (1);

[0047] The bellows cover mounting plate (8) is connected to the guide rail corner connector (7);

[0048] The lead screw nut seat (12) is connected to the lead screw nut (13);

[0049] The lead screw nut (13) is connected to the X-direction lead screw (11);

[0050] The pulley three (19) is connected to the X-direction lead screw (11);

[0051] The bearing housing (10) is connected to the aluminum square tube (1) of the overhead crane;

[0052] The X-axis lead screw (11) is connected to the bearing housing (10);

[0053] The slider (16) is connected to the guide rail (14);

[0054] The slider pad (17) is connected to the slider (16);

[0055] The motor (21) is connected to the pulley (6);

[0056] The motor (21) is connected to the aluminum square tube (1) of the overhead crane;

[0057] The motor protection board (20) is connected to the aluminum square tube (1) of the crane;

[0058] The motor protection board 2 (22) is connected to the aluminum square tube (1) of the crane;

[0059] The second motor (24) is connected to the second pulley (18);

[0060] The motor protection board three (23) is connected to the crane aluminum square tube (1);

[0061] The motor protection board four (25) is connected to the crane aluminum square tube (1);

[0062] The gear (26) is connected to shaft one (9);

[0063] The second shaft (15) is connected to the fourth pulley (30);

[0064] The bearing housing mounting pad (28) is connected to the overhead crane aluminum square tube (1);

[0065] The synchronous belt (29) is connected to pulley one (6);

[0066] The bearing housing 2 (27) is connected to the bearing housing mounting pad (28);

[0067] The second shaft (15) is connected to the second bearing housing (27);

[0068] The first shaft (9) is connected to the second bearing housing (27);

[0069] The coupling (31) is connected to shaft one (9) and shaft two (15).

[0070] First, the tape machine head is installed on the slider pad (17) and the screw nut seat (12). Then, the fabric roll is unrolled and laid flat on the machine table. The CCD camera above the machine indicates the position where the tape needs to be installed. Then, motor one (21) drives pulley one (6), which drives the synchronous belt (29) and pulley four (30) to work together to bring the overhead crane assembly to the designated position in the Y direction of the tape machine. Motor two (24) drives pulley two (18) and pulley three (19) to work together. Pulley three (19) drives the X-direction screw (11) to operate, pushing the tape machine head to the designated position in the X direction of the tape machine for tape application. The process enables the overhead crane device of the tape application machine to drive the tape machine head for precise positioning.

Claims

1. A taping machine trolley apparatus, comprising: The components include: an overhead crane aluminum square tube, a cable chain support plate, a cable chain, a sensor, a sensor holder, a pulley 1, a guide rail angle connector, a bellows cover mounting plate, a bearing seat, a shaft 1, an X-axis lead screw, a lead screw nut seat, a lead screw nut, a guide rail, a shaft 2, a slider, a slider pad, a pulley 2, a pulley 3, a motor protection plate 1, a motor 1, a motor protection plate 2, a motor protection plate 3, a motor 2, a motor protection plate 4, a gear, a bearing seat 2, a bearing seat mounting pad, a synchronous belt, a pulley 4, and a coupling; characterized in that: the cable chain support plate is connected to the overhead crane aluminum square tube; the cable chain is connected to the cable chain support plate; the sensor holder is connected to the overhead crane aluminum square tube; the sensor is connected to the sensor seat; the guide rail angle connector is connected to the overhead crane aluminum square tube; the bellows cover mounting plate is connected to the guide rail angle connector; the lead screw nut seat is connected to the lead screw nut; the lead screw nut is connected to the X-axis lead screw; and the pulley... The three components are connected to the X-axis lead screw; the bearing housing is connected to the overhead crane aluminum square tube; the X-axis lead screw is connected to the bearing housing; the slider is connected to the guide rail; the slider pad is connected to the slider; motor one is connected to pulley one; motor one is connected to the overhead crane aluminum square tube; motor protection plate one is connected to the overhead crane aluminum square tube; motor protection plate two is connected to the overhead crane aluminum square tube; motor two is connected to pulley two; motor protection plate three is connected to the overhead crane aluminum square tube; motor protection plate four is connected to the overhead crane aluminum square tube; the gear is connected to shaft one; shaft two is connected to pulley four; the bearing housing mounting pad is connected to the overhead crane aluminum square tube; the synchronous belt is connected to pulley one; bearing housing two is connected to the bearing housing mounting pad; shaft two is connected to bearing housing two; shaft one is connected to bearing housing two; the coupling is connected to shaft one and shaft two.

2. The tape applicator hoist apparatus of claim 1, wherein: The second pulley is connected to the X-axis lead screw; the second motor is connected to the third pulley; the second pulley and the third pulley are connected by a synchronous belt; the second motor drives the second pulley and the third pulley to operate in coordination, and the third pulley drives the X-axis lead screw to operate, thereby realizing the free movement of the machine head connected to the device in the X direction.

3. The taping machine hoist apparatus of claim 1, wherein: The motor is connected to pulley one; pulley one is connected to pulley four via a synchronous belt; pulley four is connected to a gear via a shaft; the motor drives pulley one and pulley four to operate in coordination, and pulley four drives the shaft to rotate, which in turn drives the gear to rotate, thereby enabling the device to move freely in the Y direction of the tape applicator.

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