A high load-bearing intelligent pallet
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]本申请目的在于解决现有托盘在承重能力、智能化程度和结构稳定性差的技术问题,相比现有技术提供一种高承重智能托盘,包括通过焊接组装在一起的面板、注塑脚墩和川子条,所述面板包括吸塑件一,所述吸塑件一内置定位器,所述川子条包括吸塑件三,三组所述吸塑件三等距设置在面板的底部,所述注塑脚墩包括吸塑件二,三组所述吸塑件二等距均分设置在川子条与面板间,所述吸塑件一的底部设有九组与注塑脚墩相对应的对接凸块一,所述吸塑件三的顶部设有三组与注塑脚墩相对应的对接凸块二;
[0011]本申请在面板和川子条内固定钢管的结构设计,有效提高了托盘的承重能力,能够承载较重的货物,满足物流运输和仓储过程中的高承重需求,吸塑件一内置定位器,可实现对托盘上货物的精准定位和跟踪,方便物流管理,提高物流效率和准确性。
Smart Images

Figure CN224632186U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of pallet technology, and in particular to a high-load-bearing intelligent pallet. Background Technology
[0002] In the logistics and warehousing sectors, pallets are essential tools for carrying and transporting goods. Traditional pallets have limitations in terms of load-bearing capacity, level of intelligence, and structural stability. For example, some pallets lack sufficient load-bearing capacity, making them prone to deformation or damage when carrying heavy loads; some pallets lack intelligent functions, failing to achieve precise positioning and tracking of goods; and some pallets have unreasonable structural designs, leading to problems such as shaking and collisions during use, affecting the safe transport of goods. Therefore, a high-load-bearing intelligent pallet that can solve these problems is needed. Utility Model Content
[0003] The purpose of this application is to solve the technical problems of poor load-bearing capacity, intelligence level and structural stability of existing pallets. Compared with the existing technology, it provides a high load-bearing intelligent pallet, including a panel, injection molded feet and crossbars assembled by welding. The panel includes a first thermoformed part with a built-in locator. The crossbars include a third thermoformed part, and three sets of the third thermoformed parts are equidistantly arranged at the bottom of the panel. The injection molded feet include a second thermoformed part, and three sets of the second thermoformed parts are equidistantly arranged between the crossbars and the panel. The bottom of the first thermoformed part has nine sets of first docking protrusions corresponding to the injection molded feet, and the top of the third thermoformed part has three sets of second docking protrusions corresponding to the injection molded feet.
[0004] The upper and lower ends of the second blister pack are respectively provided with mating interfaces that cooperate with the first and second mating protrusions. The second blister pack contains several horizontal plates and vertical plates. Four sets of reinforcing tubes are provided at the vertical intersection of the horizontal and vertical plates. The first mating protrusion is provided with a horizontal strip and a vertical strip. The second mating protrusion is provided with a horizontal strip and a vertical strip. Two sets of steel pipes are fixed inside the third blister pack. Four sets of steel pipes are fixed inside the first blister pack.
[0005] Furthermore, the top of the first blister pack is provided with several equidistantly arranged positioning holes, and a rubber anti-slip pad is detachably installed on the top of the first blister pack through the positioning holes.
[0006] Furthermore, the top edge of the first blister pack is provided with a side panel groove, and the top of the first blister pack is detachably connected to a side panel through the side panel groove.
[0007] Furthermore, the spacing between the transverse plates and transverse strip one and transverse strip two is equal, and the spacing between the longitudinal plates and longitudinal strip one and longitudinal strip two is equal.
[0008] Furthermore, the bottom edge of the first blister pack is provided with an anti-collision reinforcement one between the mating protrusions, and the bottom edge of the third blister pack is provided with an anti-collision reinforcement two between the mating protrusions.
[0009] The bottom of the first and third blister components are respectively provided with weight reduction hole one and weight reduction hole two.
[0010] Compared to existing technologies, the advantages of this application are:
[0011] The structural design of fixing steel pipes inside the panel and the inner strip of this application effectively improves the load-bearing capacity of the pallet, enabling it to carry heavier goods and meet the high load-bearing requirements in logistics transportation and warehousing. The built-in locator in the blister pack enables precise positioning and tracking of goods on the pallet, facilitating logistics management and improving logistics efficiency and accuracy.
[0012] The panel, injection-molded foot block, and cross strip are stably connected through the cooperation of mating protrusion one, mating protrusion two, and the interface. The spacing between the horizontal plate, the vertical plate, the horizontal strip one and the vertical strip one on mating protrusion one, and the horizontal strip two and the vertical strip two on mating protrusion two are equal, which helps to improve the stability and integrity of the pallet structure, reduce shaking and deformation during use, and has market prospects and is suitable for promotion and application. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this application when assembled as a single unit;
[0014] Figure 2 This is a schematic diagram of the exploded structure after disassembly in this application;
[0015] Figure 3 This is a schematic diagram of the injection-molded foot block proposed in this application;
[0016] Figure 4 This is a schematic diagram of the top surface structure of the panel proposed in this application;
[0017] Figure 5 This is a schematic diagram of the exploded bottom structure of the panel proposed in this application;
[0018] Figure 6 for Figure 5 Enlarged structural diagram of section A in the middle;
[0019] Figure 7 This is a schematic diagram of the top explosion structure of the *Chuanzi* strip proposed in this application;
[0020] Figure 8 for Figure 7 Enlarged structural diagram of section B in the middle;
[0021] Figure 9This is a schematic diagram of the bottom structure of the *Chuanzi* strip proposed in this application.
[0022] Explanation of the labels in the diagram:
[0023] 1. Panel; 11. Vacuum-formed part one; 12. Enclosure groove; 13. Butt joint protrusion one; 131. Horizontal strip one; 132. Vertical strip one; 14. Anti-collision reinforcement one; 15. Steel pipe one; 16. Positioning hole; 17. Weight reduction hole one; 2. Injection-molded foot block; 21. Horizontal plate; 22. Vertical plate; 23. Reinforcing tube; 24. Butt joint; 25. Vacuum-formed part two; 3. Cross strip; 31. Vacuum-formed part three; 311. Anti-collision reinforcement two; 32. Butt joint protrusion two; 321. Horizontal strip two; 322. Vertical strip two; 33. Steel pipe two; 34. Weight reduction hole two. Detailed Implementation
[0024] The embodiments will be described clearly and completely with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments in this application without creative effort are within the scope of protection of this application.
[0025] Example:
[0026] This utility model provides a high-load-bearing intelligent pallet. Please refer to [link / reference]. Figures 1-9 The system includes a panel 1, injection-molded feet 2, and a support strip 3, all assembled together by welding. The panel 1 includes a blister packer 11, which has a built-in locator for precise positioning of goods on the pallet, facilitating tracking and management during logistics transportation and warehousing.
[0027] Specifically, in this embodiment, the blister pack 11 has a reserved independent sealed cavity, which houses a built-in UWB positioning tag, model DW1000, with a positioning accuracy within 10cm. The positioning tag connects to an external antenna via a waterproof connector with IP67 rating. The antenna gain is 3dBi, and the operating frequency band is 3.5-6.5GHz. The external antenna integrates a LoRa wireless module, model SX1278, with a transmission distance ≥2km and supports multi-node networking. The power module uses a rechargeable lithium battery with a battery life ≥30 days.
[0028] The tray 3 includes three sets of thermoformed parts 31. The three sets of thermoformed parts 31 are equidistantly arranged at the bottom of the panel 1 to provide support for the panel and enhance the overall structural strength of the tray.
[0029] The injection-molded foot block 2 includes a second vacuum-formed component 25. Three sets of second vacuum-formed components 25 are evenly distributed between the support strip 3 and the panel 1, serving to support the panel and the support strip, and further improving the load-bearing capacity of the pallet.
[0030] The bottom of the vacuum-formed part 11 has nine sets of mating protrusions 13 corresponding to the injection-molded feet 2, and the top of the vacuum-formed part 31 has three sets of mating protrusions 22 corresponding to the injection-molded feet 2. The upper and lower ends of the vacuum-formed part 25 are respectively provided with mating interfaces 24 that cooperate with the mating protrusions 13 and 22. Through the cooperation of the mating protrusions and mating interfaces, a stable assembly connection is achieved between the panel, the injection-molded feet, and the rib strip, which facilitates the structural stability of subsequent welding.
[0031] The thermoformed part 25 has several horizontal plates 21 and vertical plates 22 inside. Four sets of reinforcing tubes 23 are provided at the vertical intersection of the horizontal plates 21 and the vertical plates 22. This structural design can effectively enhance the strength and stability of the injection-molded foot block, thereby improving the overall load-bearing capacity of the pallet.
[0032] The first docking protrusion 13 is provided with a transverse strip 131 and a longitudinal strip 132, and the second docking protrusion 32 is provided with a transverse strip 321 and a longitudinal strip 322. The spacing between the transverse plate 21 and the transverse strip 131 and the transverse strip 321 is equal, and the spacing between the longitudinal plate 22 and the longitudinal strip 132 and the longitudinal strip 322 is equal. This design helps to further improve the stability and integrity of the pallet structure. At the same time, after the panel 1, the injection-molded foot block 2 and the cross strip 3 are docked, the gravity can be transmitted vertically downward, further reducing shaking and deformation during use and improving the structural strength.
[0033] Two sets of steel pipes 33 are fixed inside each of the three blister components 31, and four sets of steel pipes 15 are fixed inside each of the one blister components 11. The steel pipes can enhance the strength of the blister components and improve the load-bearing capacity of the pallet.
[0034] The top of the blister pack 11 is also provided with several equidistantly arranged positioning holes 16. A rubber anti-slip pad is detachably installed on the top of the blister pack 11 through the positioning holes 16. The rubber anti-slip pad can prevent the goods from sliding on the pallet and improve the safety during transportation.
[0035] The top edge of the blister pack 11 is also provided with a side panel groove 12. The top of the blister pack 11 is detachably connected to a side panel through the side panel groove 12. The side panel can act as a barrier for the goods and prevent the goods from falling off during transportation.
[0036] The bottom edge of the thermoformed part 11 is provided with anti-collision reinforcement 14 between the mating protrusions 13, and the bottom edge of the thermoformed part 31 is provided with anti-collision reinforcement 311 between the mating protrusions 32. This can enhance the anti-collision capability of the pallet edge and reduce damage caused by forklift collisions during handling and use.
[0037] The bottom of blister component 11 and blister component 31 are respectively provided with weight reduction holes 17 and 34, which reduce the weight of the pallet without affecting the structural strength of the pallet, making it convenient to handle and use.
[0038] When this application is assembled and used, three sets of vacuum forming parts 31 can be installed at equal intervals at the bottom of the panel 1, so that the mating protrusions 32 on the vacuum forming parts 31 correspond to the mating protrusions 13 at the bottom of the panel 1. Then, three sets of vacuum forming parts 25 are placed at equal intervals between the strip 3 and the panel 1, so that the mating interfaces 24 at the upper and lower ends of the vacuum forming parts 25 cooperate with the mating protrusions 13 and 32 respectively. By pressing or other suitable connection methods, the connection between them is ensured to be firm, which facilitates the structural connection preparation and stability of subsequent welding.
[0039] During logistics transportation and warehousing, the locator built into the blister pack 11 can accurately locate and track the pallet and goods. Forklifts and other handling equipment can pick up and move the pallet through the gap between the injection-molded feet 2. Due to the high load-bearing capacity and stable structure of the pallet, the safety of the pallet and goods can be guaranteed during the handling process.
[0040] The structural design of fixing steel pipes inside panel 1 and rib 3 in this application effectively improves the load-bearing capacity of the pallet, enabling it to carry heavier goods and meet the high load-bearing requirements in logistics transportation and warehousing. The built-in locator in the blister part 11 can realize the accurate positioning and tracking of goods on the pallet, which facilitates logistics management and improves logistics efficiency and accuracy.
[0041] The panel 1, injection-molded foot block 2, and cross strip 3 are stably connected by the cooperation of the first docking protrusion 13, the second docking protrusion 32, and the interface 24. The horizontal plate 21, the vertical plate 22, the horizontal strip 131 and the vertical strip 132 on the first docking protrusion 13, and the horizontal strip 321 and the vertical strip 322 on the second docking protrusion 32 are equally spaced, which helps to improve the stability and integrity of the pallet structure, reduce shaking and deformation during use, has market prospects, and is suitable for promotion and application.
[0042] The above description is merely the best implementation method adopted in light of current practical needs, but the scope of protection of this application is not limited thereto.
Claims
1. A high load bearing smart pallet comprising of face panels (1), injection molded feet (2) and stringers (3) assembled together by welding, characterized in that, The panel (1) includes a first blister packer (11), which has a built-in locator. The strip (3) includes a third blister packer (31), and three sets of the third blister packers (31) are equidistantly arranged at the bottom of the panel (1). The injection-molded foot block (2) includes a second blister packer (25), and three sets of the second blister packers (25) are equidistantly arranged between the strip (3) and the panel (1). The bottom of the first blister packer (11) is provided with nine sets of first docking protrusions (13) corresponding to the injection-molded foot block (2). The top of the third blister packer (31) is provided with three sets of second docking protrusions (32) corresponding to the injection-molded foot block (2). The upper and lower ends of the second blister component (25) are respectively provided with mating interfaces (24) that cooperate with the first mating protrusion (13) and the second mating protrusion (32). The second blister component (25) is provided with several horizontal plates (21) and vertical plates (22). Four sets of reinforcing tubes (23) are provided at the vertical intersection of the horizontal plates (21) and the vertical plates (22). The first mating protrusion (13) is provided with a horizontal strip (131) and a vertical strip (132). The second mating protrusion (32) is provided with a horizontal strip (321) and a vertical strip (322). Two sets of steel pipes (33) are fixed inside the third blister component (31). Four sets of steel pipes (15) are fixed inside the first blister component (11).
2. The high load bearing intelligent pallet of claim 1, wherein, The top of the first blister component (11) is also provided with several equidistantly arranged positioning holes (16), and a rubber anti-slip pad is detachably installed on the top of the first blister component (11) through the positioning holes (16).
3. The high-load-bearing intelligent pallet according to claim 1, characterized in that, The top edge of the first blister pack (11) is also provided with a side panel groove (12), and the top of the first blister pack (11) is detachably connected to a side panel through the side panel groove (12).
4. The high load bearing intelligent pallet of claim 1, wherein, The spacing between the horizontal plate (21) and the horizontal strip one (131) and the horizontal strip two (321) is equal, and the spacing between the vertical plate (22) and the vertical strip one (132) and the vertical strip two (322) is equal.
5. The high load bearing intelligent pallet of claim 1, wherein, The bottom edge of the first blister pack (11) is provided with anti-collision reinforcement (14) between the first docking protrusion (13), and the bottom edge of the third blister pack (31) is provided with anti-collision reinforcement (311) between the second docking protrusion (32). The bottom of the first blister pack (11) and the third blister pack (31) are respectively provided with a weight reduction hole (17) and a weight reduction hole (34).