Pressure frame return line
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2026-08-14
AI Technical Summary
然而,回流线长时间运行后,传动轴容易断裂,影响生产效率
[0018]上述的压框回流线,作业时,将压框放置于第一输送模组与第二输送模组上,第一传动轴转动,第一传动轴带动第一传动轮转动,同时第一传动轴通过第二传动轴带动第二传动轮转动,实现压框的回流输送。由于第一传动轴与第二传动轴的连接位置设有紧固件,紧固件能够锁紧第一传动轴与第二传动轴,防止第一传动轴与第二传动轴晃动和错位,减少第一传动轴与第二传动轴的磨损,避免第一传动轴与第二传动轴的连接位置断裂。同时,紧固件能够对第一传动轴与第二传动轴的连接位置进行加固,防止第一传动轴与第二传动轴的连接位置因受力而断裂,提高压框回流线的稼动率,保证生产效率。
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Figure CN224632547U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of photovoltaic production technology, and in particular to a frame pressing return line. Background Technology
[0002] In the production of photovoltaic modules, a return line is used to transport the pressing frames. The return line consists of multiple conveying modules arranged side by side, with the drive wheels of adjacent conveying modules connected by a drive shaft. However, after prolonged operation, the drive shafts of the return line are prone to breakage, affecting production efficiency. Utility Model Content
[0003] Therefore, it is necessary to provide a pressure frame return line to prevent drive shaft breakage and ensure production efficiency.
[0004] This application provides a pressure frame return line, including:
[0005] A first conveying module and a second conveying module are arranged side by side. The first conveying module includes a first drive wheel, and the second conveying module includes a second drive wheel.
[0006] A first drive shaft is connected to the first drive wheel;
[0007] A second drive shaft, wherein the first drive shaft is connected to the second drive shaft, and the second drive shaft is connected to the second drive wheel; and
[0008] A fastener is provided at the connection position between the first drive shaft and the second drive shaft, and the fastener is used to lock the first drive shaft and the second drive shaft.
[0009] In one embodiment, the pressure frame return line further includes a bearing seat, which is disposed on the first conveying module or the second conveying module, and the bearing seat has a bearing hole; one of the first drive shaft and the second drive shaft is provided with a bearing, which is disposed in the bearing hole, and the fastener is disposed on the other of the first drive shaft and the bearing.
[0010] In one embodiment, the fastener has a first shaft hole, a second shaft hole, and a third shaft hole. The first shaft hole, the second shaft hole, and the third shaft hole are arranged sequentially along the axial direction of the fastener and are interconnected. The first drive shaft is disposed in the first shaft hole, the second drive shaft is disposed in the second shaft hole, and the bearing is disposed in the third shaft hole.
[0011] In one embodiment, the diameter of the first shaft hole is smaller than the diameter of the second shaft hole, so that a first stepped surface is formed between the first shaft hole and the second shaft hole, and the first stepped surface is in contact with one end face of the axial direction of the second drive shaft; the diameter of the second shaft hole is smaller than the diameter of the third shaft hole, so that a second stepped surface is formed between the second shaft hole and the third shaft hole, and the second stepped surface is in contact with one end face of the axial direction of the bearing.
[0012] In one embodiment, the second drive shaft is a bushing, which is nested with the first drive shaft.
[0013] In one embodiment, at least two second conveying modules are provided in the conveying direction of the pressure frame; the pressure frame return line further includes a third conveying module, which is located on the side of two adjacent second conveying modules, and the two adjacent second conveying modules are connected by the third conveying module.
[0014] In one embodiment, the pressure frame return line further includes a bearing housing, which is disposed in the third conveying module and has a bearing hole; one of the first drive shaft and the second drive shaft is provided with a bearing, which is disposed in the bearing hole.
[0015] In one embodiment, the first conveying module is provided on both opposite sides of the second conveying module in a direction intersecting with the conveying direction of the pressure frame.
[0016] In one embodiment, the pressure frame return line further includes a drive mechanism, which is drivenly connected to one of the first drive shaft and the second drive shaft.
[0017] In one embodiment, the fastener includes a first clamp body and a second clamp body, the first clamp body and the second clamp body being engaged to form a space for accommodating the first drive shaft and the second drive shaft; the first clamp body is provided with a first fixing hole, the second clamp body is provided with a second fixing hole, and the first fixing hole and the second fixing hole are provided with fixing members.
[0018] In the aforementioned frame return line, during operation, the frame is placed on the first and second conveyor modules. The first drive shaft rotates, driving the first drive wheel to rotate. Simultaneously, the first drive shaft, through the second drive shaft, drives the second drive wheel to rotate, achieving the return conveying of the frame. Because fasteners are installed at the connection point of the first and second drive shafts, these fasteners can lock the first and second drive shafts, preventing them from shaking or misaligning, reducing wear, and avoiding breakage at the connection point. At the same time, the fasteners reinforce the connection point of the first and second drive shafts, preventing breakage due to stress, improving the utilization rate of the frame return line, and ensuring production efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the pressure frame return line according to an embodiment of this application.
[0020] Figure 2 This is a schematic diagram of the structure of the clamping band of the pressure frame return line according to an embodiment of this application.
[0021] Figure 3 for Figure 2 The diagram shows the structural schematic of the clamp on the pressure frame return line from another perspective.
[0022] Explanation of icon numbers:
[0023] 10. First conveying module; 11. First transmission component; 20. Second conveying module; 21. Second transmission component; 30. First transmission shaft; 40. Second transmission shaft; 41. Bearing; 50. Drive mechanism; 60. Fastener; 61. First clamp body; 611. First fixing hole; 62. Second clamp body; 621. Second fixing hole; 63. First shaft hole; 64. Second shaft hole; 65. Third shaft hole; 66. First stepped surface; 67. Second stepped surface; 70. Bearing seat; 80. Third conveying module; 81. Third transmission component. Detailed Implementation
[0024] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0025] See Figure 1An embodiment of this application provides a press frame return line, which includes a first conveying module 10 and a second conveying module 20. The first conveying module 10 and the second conveying module 20 are arranged side by side.
[0026] Specifically, the first conveying module 10 and the second conveying module 20 are spaced apart along a first direction, and both the first conveying module 10 and the second conveying module 20 extend along a second direction. The first direction intersects the second direction, for example, the first direction is perpendicular to the second direction. X represents the first direction, and Y represents the second direction.
[0027] During operation, the pressure frame is placed on the first conveying module 10 and the second conveying module 20. The first conveying module 10 and the second conveying module 20 operate to realize the return transmission of the pressure frame.
[0028] See Figure 1 The first conveying module 10 includes a first drive wheel and a first drive member 11. At least two first drive wheels are provided, all of which are spaced apart along a second direction, and all are connected by the first drive member 11. The first direction intersects the second direction. Optionally, the first direction is perpendicular to the second direction, and the second direction is represented by Y.
[0029] See Figure 1 The second conveying module 20 includes a second drive wheel and a second drive component 21. There are at least two second drive wheels, all of which are spaced apart along a second direction, and all are connected via the second drive component 21.
[0030] In one embodiment, see 1 and Figure 2 The pressure frame return line also includes a first drive shaft 30, a second drive shaft 40, a drive mechanism 50, and a fastener 60. The first drive shaft 30 is connected to a first drive wheel, and the second drive shaft 40 is connected to a second drive wheel. The fastener 60 is located at the connection point between the first drive shaft 30 and the second drive shaft 40, and is used to lock the first drive shaft 30 and the second drive shaft 40 together. The drive mechanism 50 is driven by one of the first drive shaft 30 and the second drive shaft 40.
[0031] Optionally, the fastener 60 is made of steel. In this way, the fastener 60 has high strength and is not easily deformed.
[0032] During operation, the pressure frame is placed on the first transmission component 11 and the second transmission component 21. The drive mechanism 50 is activated, driving the first transmission shaft 30 and the second transmission shaft 40 to rotate. The first transmission shaft 30 drives the first transmission wheel to rotate, which in turn drives the first transmission component 11 to move. Simultaneously, the second transmission shaft 40 drives the second transmission wheel to rotate, which in turn drives the second transmission component 21 to move, thus achieving the return conveying of the pressure frame. Because fasteners 60 are provided at the connection point of the first transmission shaft 30 and the second transmission shaft 40, the fasteners 60 can lock the first transmission shaft 30 and the second transmission shaft 40, preventing them from shaking or misaligning, reducing wear on the first transmission shaft 30 and the second transmission shaft 40, and preventing breakage at the connection point. At the same time, the fasteners 60 can reinforce the connection point of the first transmission shaft 30 and the second transmission shaft 40, preventing breakage due to stress, improving the utilization rate of the pressure frame return line, and ensuring production efficiency.
[0033] In one embodiment, see Figure 1 The second drive shaft 40 is a bushing, which is nested with the first drive shaft 30. It is understood that the inner diameter of the bushing is larger than the diameter of the first drive shaft 30, and the end of the first drive shaft 30 is movably disposed within the bushing. Thus, when an external force is applied to the first drive shaft 30, the first drive shaft 30 can move axially within the bushing, thereby adjusting the length of the pressure frame return line in the first direction. This allows the pressure frame return line to transport pressure frames of different sizes, improving operational flexibility.
[0034] Furthermore, the side wall of the bushing is provided with a mounting hole, and a limiting member is provided in the mounting hole. The limiting member is used to abut against the outer peripheral surface of the first drive shaft 30. After the length of the return line of the pressure frame is adjusted to the correct position in the first direction, the limiting member abuts against the outer peripheral surface of the first drive shaft 30 to fix the first drive shaft 30 and the second drive shaft 40.
[0035] In one embodiment, see Figure 1 The pressure frame return line also includes a bearing housing 70, which is located in the first conveying module 10 or the second conveying module 20. The bearing housing 70 is provided with bearing holes.
[0036] Further, see Figure 1One of the first drive shaft 30 and the second drive shaft 40 is equipped with a bearing 41, which is disposed within a bearing bore. The first drive shaft 30 or the second drive shaft 40 rotates with the bearing housing 70 via the bearing 41. Under the action of the bearing 41, friction is reduced, energy loss during transmission is reduced, and the transmission efficiency is improved. Simultaneously, the bearing 41 achieves smooth rotation during operation, reducing vibration and noise. The bearing housing 70 provides stable support for the bearing 41 and also bears part of the load, reducing the load on the bearing 41 and preventing premature damage to the bearing 41 under high loads.
[0037] In one embodiment, a fastener 60 is fitted onto the other of the first drive shaft 30 and the second drive shaft 40, and onto the bearing 41. By applying a uniform and appropriate tightening force to the bearing 41 with the fastener 60, the bearing 41 can maintain precise positioning when rotating at high speeds or under complex loads, avoiding abnormal friction and wear caused by loosening of the bearing 41. In addition, it helps to reduce the frequency of downtime maintenance caused by bearing 41 failure in the press frame return line, improves the utilization rate of the press frame return line, and thus ensures production efficiency.
[0038] In one embodiment, see Figure 1 and Figure 2 The fastener 60 includes a first clamp body 61 and a second clamp body 62. The first clamp body 61 and the second clamp body 62 are engaged to form a space for accommodating the first drive shaft 30 and the bearing 41.
[0039] Further, see Figure 3 The first clamp body 61 has a first fixing hole 611, and the second clamp body 62 has a second fixing hole 621. Fixing components are installed in both the first fixing hole 611 and the second fixing hole 621. Optionally, the fixing components are screws or bolts, etc. Thus, the fixing components can lock the first clamp body 61 and the second clamp body 62 together, ensuring that the fastener 60 can lock the first drive shaft 30 and the bearing 41.
[0040] In one embodiment, see Figure 1 and Figure 3 The fastener 60 has a first shaft hole 63, a second shaft hole 64, and a third shaft hole 65, which are sequentially arranged along the axial direction of the fastener 60 and are interconnected. A first drive shaft 30 is disposed within the first shaft hole 63, the diameter of which is adapted to the diameter of the first drive shaft 30. A second drive shaft 40 is disposed within the second shaft hole 64, the diameter of which is adapted to the diameter of the second drive shaft 40. A bearing 41 is disposed within the third shaft hole 65, the diameter of which is adapted to the diameter of the bearing 41.
[0041] Further, see Figure 1 and Figure 3 The diameter of the first shaft hole 63 is smaller than the diameter of the second shaft hole 64, so that a first stepped surface 66 is formed between the first shaft hole 63 and the second shaft hole 64. The first stepped surface 66 is in contact with one end face of the axial direction of the second drive shaft 40. The diameter of the second shaft hole 64 is smaller than the diameter of the third shaft hole 65, so that a second stepped surface 67 is formed between the second shaft hole 64 and the third shaft hole 65. The second stepped surface 67 is in contact with one end face of the axial direction of the bearing 41. In this way, the first stepped surface 66 can position the second drive shaft 40 and prevent the second drive shaft 40 from shifting on the first drive shaft 30. At the same time, the second stepped surface 67 can position the bearing 41 and prevent the bearing 41 from shifting on the second drive shaft 40.
[0042] In one embodiment, in the second direction, both the first conveying module 10 and the second conveying module 20 are provided with at least two.
[0043] The press frame return line also includes a third conveyor module 80. The third conveyor module 80 is located on the side of two adjacent second conveyor modules 20 in the first direction, and the two adjacent second conveyor modules 20 are connected by the third conveyor module 80. A bearing housing 70 is located in the third conveyor module 80. With this configuration, when a problem occurs in one of the first conveyor modules 10 or second conveyor modules 20, maintenance personnel can inspect and repair that individual first conveyor module 10 or second conveyor module 20 without disassembling the entire conveyor module, reducing downtime and improving production efficiency. By setting up the third conveyor module 80, it can serve as an auxiliary conveyor.
[0044] Specifically, the third conveying module 80 includes a third drive wheel and a third drive member 81. At least two third drive wheels are provided, all of which are spaced apart along a second direction, and all are connected via the third drive member 81. One third drive wheel is positioned opposite to a second drive wheel of an adjacent second conveying module 20 and connected to the opposite second drive wheel via a second drive shaft 40. The other third drive wheel is positioned opposite to a second drive wheel of another adjacent second conveying module 20 and connected to the opposite second drive wheel via a connecting shaft.
[0045] In one embodiment, see Figure 1 In the first direction, the second conveying module 20 is provided on both opposite sides of the first conveying module 10. Optionally, two second conveying modules 20 are provided in the first direction. In this way, the length of the frame return line in the first direction can be increased to better convey large-sized frames.
[0046] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0047] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0048] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0049] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0050] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.
[0051] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0052] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A press frame reflow line characterized by, include: A first conveying module (10) and a second conveying module (20) are arranged side by side. The first conveying module (10) includes a first drive wheel, and the second conveying module (20) includes a second drive wheel. A first drive shaft (30) is connected to the first drive wheel; The second drive shaft (40) is connected to the first drive shaft (30), and the second drive shaft (40) is connected to the second drive wheel; as well as Fastener (60) is provided at the connection position between the first drive shaft (30) and the second drive shaft (40), and the fastener (60) is used to lock the first drive shaft (30) and the second drive shaft (40).
2. The press frame reflow line of claim 1, wherein, The pressure frame return line also includes a bearing seat (70), which is disposed on the first conveying module (10) or the second conveying module (20), and the bearing seat (70) is provided with a bearing hole; One of the first drive shaft (30) and the second drive shaft (40) is provided with a bearing (41), the bearing (41) is provided in a bearing hole, and the fastener (60) is provided on the other of the first drive shaft (30) and the second drive shaft (40) and the bearing (41).
3. The press frame reflow line of claim 2, wherein, The fastener (60) is provided with a first shaft hole (63), a second shaft hole (64) and a third shaft hole (65). The first shaft hole (63), the second shaft hole (64) and the third shaft hole (65) are arranged sequentially along the axial direction of the fastener (60) and are interconnected. The first drive shaft (30) is located in the first shaft hole (63), the second drive shaft (40) is located in the second shaft hole (64), and the bearing (41) is located in the third shaft hole (65).
4. The press frame reflow line of claim 3, wherein, The diameter of the first shaft hole (63) is smaller than the diameter of the second shaft hole (64) so that a first stepped surface (66) is formed between the first shaft hole (63) and the second shaft hole (64), and the first stepped surface (66) is in contact with one end face of the axial direction of the second transmission shaft (40); the diameter of the second shaft hole (64) is smaller than the diameter of the third shaft hole (65) so that a second stepped surface (67) is formed between the second shaft hole (64) and the third shaft hole (65), and the second stepped surface (67) is in contact with one end face of the axial direction of the bearing (41).
5. The press frame reflow line of claim 1, wherein, The second drive shaft (40) is a bushing, which is nested with the first drive shaft (30).
6. The press frame reflow line of claim 1, wherein, In the conveying direction of the pressure frame, the second conveying module (20) is provided with at least two; The pressure frame return line also includes a third conveying module (80), which is located on the side of two adjacent second conveying modules (20), and the two adjacent second conveying modules (20) are connected by the third conveying module (80).
7. The press frame reflow line of claim 6, wherein, The pressure frame return line also includes a bearing seat (70), which is located on the third conveying module (80) and has bearing holes. One of the first drive shaft (30) and the second drive shaft (40) is provided with a bearing (41), which is located in a bearing hole.
8. The press frame reflow line of any one of claims 1 to 7, wherein, In the direction intersecting with the conveying direction of the pressure frame, the first conveying module (10) is provided on both opposite sides of the second conveying module (20).
9. The press frame reflow line of any one of claims 1 to 7, wherein, The pressure frame return line also includes a drive mechanism (50), which is drivenly connected to one of the first drive shaft (30) and the second drive shaft (40).
10. The press frame reflow line of any one of claims 1 to 7, wherein, The fastener (60) includes a first clamp body (61) and a second clamp body (62), the first clamp body (61) and the second clamp body (62) engaging to form a space for accommodating the first drive shaft (30) and the second drive shaft (40); The first clamp body (61) is provided with a first fixing hole (611), and the second clamp body (62) is provided with a second fixing hole (621). The first fixing hole (611) and the second fixing hole (621) are provided with fixing members.