A conveyor belt metal foreign object cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-08-14
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种输送带金属异物清理装置,旨在改善磁铁上的金属异物不好清理、磁体失去磁力或者损坏后不方便替换以及传送带有物料沾染不方便清理的问题
1、本实用新型中,通过启动转轮驱动磁铁转动,同步利用刮片刮除吸附在磁铁上的金属异物并将其收集于盛板,配合快拆夹实现磁铁的快速替换,解决了传统设备中磁铁吸附金属异物后难以清除、磁铁失效后难以更换的问题,弥补了传统磁铁维护效率低、更换操作繁琐的缺陷,显著提升了维护效率并简化了更换流程。
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Figure CN224632576U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical engineering technology, and in particular to a conveyor belt metal foreign object cleaning device. Background Technology
[0002] In industrial conveying scenarios such as mines, ports, and food processing, metal shavings, fragments, and other foreign objects often get mixed in during material transport, easily causing equipment wear, product contamination, and production line downtime. Traditional manual inspection is inefficient and has a high residue rate, while conventional devices suffer from incomplete cleaning and maintenance difficulties, making it difficult to meet the stringent requirements of modern production for continuity and cleanliness. Therefore, there is an urgent need for specialized conveyor belt metal foreign object cleaning devices to solve these problems.
[0003] The conveyor belt metal foreign object cleaning device mainly consists of magnets, adjustable mounting brackets, a synchronous drive mechanism, and a flow guiding and collection component. In use, the device is first fixed above the conveyor belt using the brackets. The distance between the magnetic unit and the conveyor belt surface is adjusted to ensure the magnetic field covers the material transport area. The synchronous drive mechanism is then activated to ensure the magnetic unit and conveyor belt operate at the same speed, preventing a decrease in adsorption efficiency due to relative motion. When material containing metal foreign objects passes by, the metal fragments are attracted to the surface of the magnetic unit by the magnetic force. After moving synchronously with the magnetic unit to the non-working area, the flow guiding and collection component peels off and collects the metal foreign objects, completing one cleaning cycle.
[0004] While commercially available conveyor belt metal foreign object removal devices can adsorb metal impurities, they still have significant shortcomings in practical applications. Metal foreign objects adhering to the magnet surface are difficult to clean completely; long-term accumulation affects the adsorption effect and easily leads to secondary pollution. Once the magnet loses its magnetism or is damaged, the replacement process is complex and cumbersome, often requiring professional disassembly of the entire device, resulting in long maintenance time and high costs. The conveyor belt surface remains susceptible to contamination by fine metal powder or stains, which conventional cleaning methods cannot completely remove, affecting product quality, increasing the difficulty of subsequent processing, and hindering the stable operation of the production line. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a conveyor belt metal foreign object cleaning device, which aims to improve the problems of difficult cleaning of metal foreign objects on magnets, inconvenience in replacing magnets after they lose their magnetic force or are damaged, and inconvenience in cleaning material contamination on the conveyor belt.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a conveyor belt metal foreign object cleaning device, comprising a housing, a rotating rod rotatably connected to the inner wall of the housing, a conveyor belt disposed inside the housing, a rotating wheel rotatably connected inside the conveyor belt, a support rod rotatably connected to the outer wall of the rotating wheel, a rotating wheel fixedly connected to the outer wall of the rotating rod, a magnet disposed on the outer wall of the rotating wheel, and a quick-release assembly disposed on the outer wall of the rotating wheel. The quick-release assembly includes a quick-release clip, the outer wall of which is fixedly connected to the inner wall of the second rotating wheel, a spring fixedly connected to the inner wall of the quick-release clip, and a pull ring fixedly connected to the outer wall of the quick-release clip.
[0007] Furthermore, a mounting plate is fixedly connected to the inner wall of the outer casing, a motor is fixedly connected to the outer wall of the mounting plate, a gear is fixedly connected to the output end of the motor, a rotating rod is rotatably connected to the inner wall of the outer casing, a gear is fixedly connected to the outer wall of the rotating rod, the gear and gear are meshed, a rack is provided on the outer wall of the gear, and a cleaning ring is fixedly connected to the outer wall of the rack.
[0008] Furthermore, the outer wall of the conveyor belt is provided with a second outer shell, and a holding plate is slidably connected to the outer wall of the second outer shell.
[0009] Furthermore, a sliding groove is fixedly connected to the outer wall of the second outer shell, and a rotating rod is fixedly connected to the sliding groove.
[0010] Furthermore, a blocking rod is fixedly connected to the inner wall of the outer shell, a scraper is provided on the outer wall of the blocking rod, and a rotating rod is rotatably connected to the outer wall of the scraper.
[0011] Furthermore, the inner wall of the quick-release clip is disposed on the outer wall of the magnet.
[0012] Furthermore, a slider is fixedly connected to the outer wall of the plate.
[0013] Furthermore, gear one is meshed with a rack, and gear two is meshed with a rack.
[0014] This utility model has the following beneficial effects: 1. In this utility model, the magnet is driven to rotate by starting the rotating wheel, and the metal foreign objects adsorbed on the magnet are scraped off by the scraper and collected in the collection plate at the same time. With the help of quick-release clips, the magnet can be quickly replaced. This solves the problems of the magnet being difficult to remove after it has adsorbed metal foreign objects and the magnet being difficult to replace after it fails in traditional equipment. It makes up for the defects of low maintenance efficiency and cumbersome replacement operation of traditional magnets, significantly improves maintenance efficiency and simplifies the replacement process.
[0015] 2. In this utility model, the cleaning ring is driven to rotate by starting the motor. When the conveyor belt passes by, the cleaning ring simultaneously cleans the material adhering to its surface, ensuring that the conveyor belt remains clean and uncontaminated. This solves the problem of the conveyor belt being difficult to clean effectively after being contaminated with material in traditional equipment, and makes up for the shortcomings of traditional conveyor belt cleaning operations being complicated and maintenance costs being high. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of a conveyor belt metal foreign object cleaning device proposed in this utility model; Figure 2 This is a schematic diagram of the two-part structure of the conveyor belt metal foreign object cleaning device proposed in this utility model; Figure 3 This is a schematic diagram of the tray section of a conveyor belt metal foreign object cleaning device proposed in this utility model; Figure 4 This is a schematic diagram of the motor section of a conveyor belt metal foreign object cleaning device proposed in this utility model; Figure 5 for Figure 2 Enlarged view of point A in the image.
[0017] Legend: 1. Outer shell one; 2. Magnet; 3. Conveyor belt; 4. Support rod; 5. Rotary wheel one; 6. Rotating rod one; 7. Outer shell two; 8. Rotating rod two; 9. Sliding groove; 10. Container plate; 11. Rotary wheel two; 12. Blocking rod; 13. Scraper; 14. Cleaning ring; 15. Loading plate; 16. Motor; 17. Rotating rod three; 18. Gear one; 19. Gear two; 20. Rack; 21. Slider; 22. Quick release clamp; 23. Spring; 24. Pull ring. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Reference Figures 1-5 An embodiment of this utility model includes a housing 1, characterized in that: a rotating rod 6 is rotatably connected to the inner wall of the housing 1, a conveyor belt 3 is provided inside the housing 1, a rotating wheel 5 is rotatably connected inside the conveyor belt 3, a support rod 4 is rotatably connected to the outer wall of the rotating wheel 5, a rotating wheel 11 is fixedly connected to the outer wall of the rotating rod 6, a magnet 2 is provided on the outer wall of the rotating wheel 11, and a quick-release assembly is provided on the outer wall of the rotating wheel 11. The quick-release assembly includes a quick-release clip 22, the outer wall of which is fixedly connected to the inner wall of the rotating wheel 11. A spring 23 is fixedly connected to the inner wall of the quick-release clip 22, and a pull ring 24 is fixedly connected to the outer wall of the quick-release clip 22. A mounting plate 15 is fixedly connected to the inner wall of the outer casing 1, and a motor 16 is fixedly connected to the outer wall of the mounting plate 15. A gear 18 is fixedly connected to the output end of the motor 16. A rotating rod 17 is rotatably connected to the inner wall of the outer casing 1, and a gear 29 is fixedly connected to the outer wall of the rotating rod 17. Gear 18 and gear 29 mesh with each other. A rack 20 is provided on the outer wall of gear 18, and a cleaning ring 14 is fixedly connected to the outer wall of the rack 20. When the equipment is in operation, the material is placed on the conveyor belt 3. Under the action of the first rotating wheel 5, the material moves to the second rotating wheel 11. Then, the metal foreign object is attracted to the magnet 2. The magnet 2 can be quickly disassembled and installed through the quick-release clip 22. Pulling the pull ring 24 pulls the spring 23, causing the quick-release clip 22 to release the magnet 2. The installation is the same. After pulling open the quick-release clip 22, the magnet 2 is placed in. At the same time, the cleaning ring 14 can clean the conveyor belt 3 under the action of the rack 20 to ensure that the conveyor belt 3 is pure and free of pollution. The rack 20 is driven by the first gear 18 and the second gear 19. After the motor 16 starts, it drives the first gear 18 to move.
[0020] Reference Figures 1-3 The outer wall of the conveyor belt 3 is provided with a second outer shell 7. A holding plate 10 is slidably connected to the outer wall of the second outer shell 7. A sliding groove 9 is fixedly connected to the outer wall of the second outer shell 7. A rotating rod 8 is fixedly connected to the sliding groove 9. A blocking rod 12 is fixedly connected to the inner wall of the first outer shell 1. A scraper 13 is provided on the outer wall of the blocking rod 12. The rotating rod 8 is rotatably connected to the outer wall of the scraper 13. The inner wall of the quick-release clamp 22 is provided on the outer wall of the magnet 2. A slider 21 is fixedly connected to the outer wall of the holding plate 10. Gear 18 meshes with rack 20. Gear 29 meshes with rack 20. When the equipment is in use, metal foreign objects are attracted to the magnet 2. The magnet 2 rotates through the rotating wheel 11. At this time, the scraper 13 can scrape off the metal foreign objects on the magnet 2 and collect them on the holding plate 10. After the equipment is finished running, the holding plate 10 can be pulled away from the second outer shell 7 through the sliding groove 9 to achieve the cleaning or recycling of metal foreign objects.
[0021] Working principle: When using the equipment, start the first rotating wheel 5 and the second rotating wheel 11. The first rotating wheel 5 rotates in the support rod 4, and the conveyor belt 3 starts to rotate, bringing the material from the conveyor belt 3 to the metal foreign object removal area. The second rotating wheel 11 on the outer shell 1 rotates on the rotating rod 6, driving the magnet 2 above it to rotate and attract the metal foreign objects on the material. Then the metal foreign objects rotate to the top of the second rotating wheel 11 and are scraped off by the scraper 13, entering the holding plate 10. The scraper 13 is supported by the blocking rod 12 and the rotating rod 8. After the material is conveyed to the outer shell 7, the conveyor belt 3 is cleaned by the cleaning ring 14. The cleaning ring 14 is driven by the rack 20, and the rack 20 is then cleaned by the toothed ring. Driven by wheel 18 and gear 2 19, gear 2 19 rotates on rotating rod 3 17. Gear 18 is driven by motor 16, which is placed on mounting plate 15 on outer casing 1. There are two sliders 21 on each side of the holding plate 10. After use, pull the holding plate 10 to pull it out of the sliding groove 9 on outer casing 2 through the sliders 21. If magnet 2 loses its magnetism and needs to be replaced, pull the pull ring 24. The pull ring 24 drives the quick-release clip 22 to pull out magnet 2. When inserting a new magnet 2, pull the pull ring 24 to insert magnet 2. At this time, spring 23 will cause quick-release clip 22 to clamp magnet 2.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A conveyor belt metal foreign object cleaning device, comprising a housing (1), characterized in that: The inner wall of the outer shell (1) is rotatably connected to a rotating rod (6), a conveyor belt (3) is provided inside the outer shell (1), a rotating wheel (5) is rotatably connected inside the conveyor belt (3), a support rod (4) is rotatably connected to the outer wall of the rotating wheel (5), a rotating wheel (11) is fixedly connected to the outer wall of the rotating rod (6), a magnet (2) is provided on the outer wall of the rotating wheel (11), and a quick-release assembly is provided on the outer wall of the rotating wheel (11). The quick-release assembly includes a quick-release clip (22), the outer wall of which is fixedly connected to the inner wall of the rotating wheel (11), a spring (23) is fixedly connected to the inner wall of the quick-release clip (22), and a pull ring (24) is fixedly connected to the outer wall of the quick-release clip (22).
2. The conveyor belt metal foreign object cleaning device according to claim 1, characterized in that: A mounting plate (15) is fixedly connected to the inner wall of the outer shell (1), a motor (16) is fixedly connected to the outer wall of the mounting plate (15), a gear (18) is fixedly connected to the output end of the motor (16), a rotating rod (17) is rotatably connected to the inner wall of the outer shell (1), a gear (19) is fixedly connected to the outer wall of the rotating rod (17), the gear (18) and the gear (19) are meshed, a rack (20) is provided on the outer wall of the gear (18), and a cleaning ring (14) is fixedly connected to the outer wall of the rack (20).
3. The conveyor belt metal foreign object cleaning device according to claim 1, characterized in that: The outer wall of the conveyor belt (3) is provided with a second outer shell (7), and a holding plate (10) is slidably connected to the outer wall of the second outer shell (7).
4. The conveyor belt metal foreign object cleaning device according to claim 3, characterized in that: The outer wall of the outer shell (7) is fixedly connected to a sliding groove (9), and the sliding groove (9) is fixedly connected to a rotating rod (8).
5. A conveyor belt metal foreign object cleaning device according to claim 1, characterized in that: A blocking rod (12) is fixedly connected to the inner wall of the outer shell (1), and a scraper (13) is provided on the outer wall of the blocking rod (12). A rotating rod (8) is rotatably connected to the outer wall of the scraper (13).
6. The conveyor belt metal foreign object cleaning device according to claim 1, characterized in that: The inner wall of the quick-release clip (22) is set on the outer wall of the magnet (2).
7. A conveyor belt metal foreign object cleaning device according to claim 3, characterized in that: A slider (21) is fixedly connected to the outer wall of the holding plate (10).
8. A conveyor belt metal foreign object cleaning device according to claim 2, characterized in that: The first gear (18) is meshed with the rack (20), and the second gear (19) is meshed with the rack (20).