A multi-functional workbench for producing magnetic tiles

Abstract

This utility model relates to the field of magnetic tile production technology, specifically a multifunctional workbench for magnetic tile production. It includes a workbench and a dust collection box located below the workbench. Drive rollers are rotatably mounted on both sides of the top of the workbench's inner cavity, and a conveyor belt is driven and connected to the drive rollers. A support surface is fixed inside the workbench and fits against the top of the conveyor belt's inner cavity. Two sets of drain pipes are symmetrically connected between the workbench and the dust collection box. Both the workbench and the dust collection box are equipped with self-cleaning components. These components allow for the rapid transport and cleaning of the side of the conveyor belt containing impurities. The brushed impurities and dust are quickly drawn and collected in the dust collection box, preventing dust from escaping during cleaning and affecting the cleaning effect. The entire self-cleaning process is completed automatically within the workbench, requiring minimal time and improving its functionality.

Description

Technical Field

[0001] This utility model relates to the field of magnetic tile production technology, and more specifically, to a multifunctional workbench for magnetic tile production. Background Technology

[0002] Magnet tiles are tile-shaped magnets used in permanent magnet motors. They are a type of permanent magnet and are mainly used in permanent magnet DC motors in fields such as new energy vehicles and industrial machinery. They are used to replace the excitation coils of traditional electromagnetic motors to form a constant magnetomotive force source. When producing magnet tiles, a workbench is needed to process and pack them.

[0003] However, in actual use, the traditional workbench for producing magnetic tiles has a relatively limited functionality. When the magnetic tiles are processed and packed on the workbench, a lot of impurities will fall onto the workbench. However, the traditional workbench for producing magnetic tiles is not equipped with an automatic cleaning structure, so it is impossible to automatically clean the workbench surface. As a result, impurities will accumulate too much on the workbench, which will directly affect the user's normal processing and packing of magnetic tiles. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a multi-functional workbench for the production of magnetic tiles, so as to solve the problem that the existing technology has relatively simple functions and does not have an automatic cleaning structure.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a multi-functional workbench for producing magnetic tiles, including a workbench and a dust collection box located below the workbench. Both sides of the top of the inner cavity of the workbench are rotatably equipped with transmission rollers, and a conveyor belt is driven and connected to the transmission rollers. A support platform is fixed inside the workbench and fits against the top of the inner cavity of the conveyor belt. Two sets of sewage pipes are symmetrically connected between the workbench and the dust collection box. Both the workbench and the dust collection box are equipped with self-cleaning components.

[0006] The self-cleaning component includes a first motor fixed to the back of the workbench via a first back frame and to one of the drive rollers. A brush roller with its top attached to the right side of the bottom of the conveyor belt is rotatably mounted at the bottom of the workbench cavity. A second motor with its output shaft fixed to the brush roller is fixed to the bottom of the back of the workbench via a second back frame. An air pump is fixed to the bottom of the left side of the dust collection box via a base plate. The air pump's inlet is connected to a three-way pipe, one end of which is connected to the dust collection box. The back of the left side of the dust collection box is connected to a... A bend is connected to a tee pipe. Dustproof nets are embedded at the other end of the bend pipe and at the end of the tee pipe on the dust collection box. A first solenoid valve is installed at both ends of the tee pipe away from the air pump. A second solenoid valve is installed on the drain pipe. A first connecting frame located below the conveyor belt is connected to the bottom right side of the workbench. Two sets of first pipes with one end connected to the dust collection box are symmetrically connected to the bottom of the first connecting frame. A third solenoid valve is installed at the end of the first pipe near the dust collection box. An air outlet pipe is connected to the air pump's outlet end.

[0007] The workbench has a back plate fixed to the back of the top, and a second connecting frame is connected to the back plate. Two sets of second pipes are symmetrically connected to the bottom of the second connecting frame. One end of the second pipe is connected to the back of the dust collection box, and a fourth solenoid valve is provided at the end of the second pipe near the dust collection box.

[0008] The workbench has multiple sets of docking holes arranged sequentially along the front-back direction on the right side for multi-end insertion of the first connecting frame, and an isolation net is embedded in the left side of the inner cavity of the docking hole.

[0009] The bottom of the bend and the right side of the bottom of the tee are both connected to an impact pipe with one end connected to the air outlet pipe. An auxiliary solenoid valve is provided at the end of the impact pipe away from the air outlet pipe. A counter-flush pipe is connected to the top of the back of the air outlet pipe. One end of the counter-flush pipe is connected to the first connecting frame. A fifth solenoid valve is provided at the end of the counter-flush pipe near the first connecting frame. A sixth solenoid valve is provided on the air outlet pipe.

[0010] The dust collection box is equipped with a shielding frame that works in conjunction with the dustproof net on the top left side of both the front and back sides. A small motor is fixed to the front and back sides of the dust collection box via a mounting base, and the output shaft of the small motor is fixed to the round rod of the shielding frame.

[0011] There is a gap between the two sides of the conveyor belt and the two sides of the inner cavity of the workbench, and a placement rack is fixed on both sides of the top of the workbench.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In the above solution, by setting up an autonomous cleaning component, impurities falling from the magnetic tiles will fall directly onto the conveyor belt. Using a first motor, the side of the conveyor belt with impurities can be rotated downwards at a uniform speed, while the clean side is quickly transported upwards. This avoids excessive cleaning time, which would affect the packing efficiency of the magnetic tiles. Furthermore, using a brush roller, the side of the conveyor belt with impurities can be quickly cleaned, and the brushed impurities and dust can be quickly drawn and adsorbed into the dust collection box for collection, preventing the emission of smoke and dust during cleaning and affecting the cleaning effect. The entire self-cleaning process is completed automatically within the workbench without taking up too much time. Without affecting work efficiency, it can quickly clean up impurities falling from the magnetic tiles, improving the functionality of the workbench and preventing excessive accumulation of impurities on the workbench, which would affect the user's normal handling and packing of the magnetic tiles. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a rear view of the structure of this utility model from below;

[0016] Figure 3 This is a partial sectional view of the structure of this utility model;

[0017] Figure 4 This is a partial perspective view of the structure of this utility model;

[0018] Figure 5 This is a partial sectional view of the dust collection box of this utility model.

[0019] [Figure Labels]

[0020] 1. Workbench; 2. Backplate; 3. Placement rack; 4. Drive roller; 5. First motor; 6. Conveyor belt; 7. Brush roller; 8. Second motor; 9. Dust collection box; 10. Air pump; 11. Air outlet pipe; 12. T-joint pipe; 13. Bend pipe; 14. Sewage pipe; 15. Dustproof net; 16. First solenoid valve; 17. Second solenoid valve; 18. Impact pipe; 19. Auxiliary solenoid valve; 20. First connecting frame; 21. Docking hole; 22. Isolation net; 23. Third solenoid valve; 24. Second connecting frame; 25. Second pipe; 26. Fourth solenoid valve; 27. First pipe; 28. Counter-impact pipe; 29. ​​Fifth solenoid valve; 30. Sixth solenoid valve; 31. Small motor; 32. Shelter frame; 33. Support table. Detailed Implementation

[0021] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0022] Example 1: Please refer to Figures 1 to 5This utility model provides a technical solution: a multi-functional workbench for producing magnetic tiles, including a workbench 1 and a dust collection box 9 located below the workbench 1. Drive rollers 4 are rotatably mounted on both sides of the top of the inner cavity of the workbench 1. A controller is located on the left side of the front of the workbench 1. A conveyor belt 6 is connected to the drive rollers 4. A support surface 33 is fixed inside the workbench 1 and adheres to the top of the inner cavity of the conveyor belt 6. Two sets of drain pipes 14 are symmetrically connected between the workbench 1 and the dust collection box 9. Both the workbench 1 and the dust collection box 9 are equipped with self-cleaning components. The self-cleaning components include a first motor 5 fixed to the back of the workbench 1 via a first back frame and fixed to one of the drive rollers 4. A top... A brush roller 7 is attached to the bottom right side of the conveyor belt 6. A second motor 8, with its output shaft fixed to the brush roller 7, is fixed to the bottom of the back of the workbench 1 via a second back frame. An air pump 10 is fixed to the bottom left side of the dust collection box 9 via a base plate. The air inlet of the air pump 10 is connected to a three-way pipe 12. One end of the three-way pipe 12 is connected to the dust collection box 9. A bent pipe 13, with one end connected to the three-way pipe 12, is connected to the back left side of the dust collection box 9. Dustproof nets 15 are embedded in both the other end of the bent pipe 13 and the end of the three-way pipe 12 on the dust collection box 9. A first solenoid valve 16 is installed at both ends of the three-way pipe 12 away from the air pump 10. A second solenoid valve 17 is installed on the drain pipe 14. A first solenoid valve 16 is connected to the bottom right side of the workbench 1, located below the conveyor belt 6. The connecting frame 20 has multiple sets of docking holes 21 arranged sequentially along the front-back direction on the right side of the workbench 1 for multi-end insertion of the first connecting frame 20. An isolation mesh 22 is embedded in the left side of the inner cavity of the docking hole 21. The design of the docking hole 21 and the isolation mesh 22 prevents large impurities from directly clogging the first connecting frame 20 and affecting its normal adsorption of smoke and dust. Two sets of first pipes 27, one end of which is connected to the dust collection box 9, are symmetrically connected to the bottom of the first connecting frame 20. A third solenoid valve 23 is installed at the end of the first pipe 27 near the dust collection box 9. An air outlet pipe 11 is connected to the air outlet end of the air pump 10. A back plate 2 is fixed to the back of the top of the workbench 1, and a second connecting frame 24 is connected to the back plate 2. The bottom of the second connecting frame 24 is symmetrically connected to the left and right sides. There are two sets of second pipes 25. One end of the second pipe 25 is connected to the back of the dust collection box 9. A fourth solenoid valve 26 is set at the end of the second pipe 25 near the dust collection box 9. The design of the back plate 2, the second connecting frame 24, the second pipe 25 and the fourth solenoid valve 26 can adsorb the smoke and dust above the workbench 1 in real time, preventing the smoke and dust from escaping and polluting the surrounding environment. There is a gap between the two sides of the conveyor belt 6 and the two sides of the inner cavity of the workbench 1. The gap design allows impurities to fall unimpeded to the bottom of the inner cavity of the workbench 1, improving the cleaning effect. Placement racks 3 are fixed on both sides of the top of the workbench 1. The design of the placement racks 3 makes it convenient for users to place packaging boxes and other items, further improving the overall functionality of the workbench 1.

[0023] By incorporating a self-cleaning component, the design of the first motor 5, in conjunction with the second motor 8, allows the side of the conveyor belt 6 containing impurities to rotate downwards at a uniform speed, while quickly transporting the clean side upwards. This avoids excessive cleaning time, which could affect the packing efficiency of the magnetic tiles. Simultaneously, the brush roller 7 can be used to quickly clean the side of the conveyor belt 6 containing impurities. With the assistance of the air pump 10, the brushed impurities and dust can be quickly drawn and adsorbed into the dust collection box 9 for collection, preventing the emission of smoke and dust during cleaning and affecting the cleaning effect. The entire self-cleaning process is completed automatically within the workbench 1, without taking up too much time. Without affecting work efficiency, it can quickly clean up impurities that have fallen from the magnetic tiles, improving the functionality of the workbench 1 and preventing excessive accumulation of impurities on the workbench 1, which could affect the user's normal handling and packing of the magnetic tiles.

[0024] Example 2: Based on Example 1, to prevent the dustproof net 15 and the isolation net 22 from clogging, a backflushing structure is needed to periodically clean the dustproof net 15 and the isolation net 22 with gas backflushing. The bottom of the bend 13 and the right side of the bottom of the tee pipe 12 are both connected to an impact pipe 18, one end of which is connected to the outlet pipe 11. An auxiliary solenoid valve 19 is installed at the end of the impact pipe 18 away from the outlet pipe 11. A counter-flushing pipe 28 is connected to the top of the back of the outlet pipe 11. One end of the counter-flushing pipe 28 is connected to the first connecting frame 20. The counter-flushing pipe 28 is close to the first connecting frame 20. A fifth solenoid valve 29 is installed at one end of the frame 20, and a sixth solenoid valve 30 is installed on the air outlet pipe 11. A shielding frame 32 for use with the dustproof net 15 is rotatably installed on the top left side of the front and back of the dust collection box 9. A small motor 31 is fixed on the front and back of the dust collection box 9 by a mounting base. The output shaft of the small motor 31 is fixed on the round rod of the shielding frame 32. The design of the shielding frame 32 and the small motor 31 can cover an unused set of dustproof nets 15, avoiding dust from adhering to the open design in advance and affecting the subsequent conversion effect.

[0025] By switching between auxiliary solenoid valve 19, fifth solenoid valve 29, and sixth solenoid valve 30, and in conjunction with the corresponding first solenoid valve 16 and third solenoid valve 23, gas can be rapidly delivered through impact pipe 18 and counter-impact pipe 28 to the three-way pipe 12, bend pipe 13, and first connecting frame 20 to backflush the dustproof net 15 and isolation net 22. This allows for the rapid removal of impurities adhering to the mesh of the dustproof net 15 and isolation net 22, preventing impurities from adhering and affecting the effectiveness of the dustproof net 15 and isolation net 22.

[0026] The working process of this utility model is as follows:

[0027] The support platform 33 supports the conveyor belt 6, facilitating the processing and packaging of the magnetic tiles above the conveyor belt 6. Since the magnetic tiles contain many impurities, these impurities will fall onto the conveyor belt 6 during processing. Simultaneously, the user activates the air pump 10 and one set of first solenoid valves 16 via the controller. The air pump 10 extracts gas from the dust collection box 9, maintaining a negative pressure inside. The user then activates the fourth solenoid valve 26 and the second solenoid valve 17, releasing the locking state of the second connecting frame 24 and the drain pipe 14. The second connecting frame 24 then absorbs the smoke and dust emitted during magnetic tile processing, and the drain pipe 14 pulls and absorbs impurities inside the workbench 1, causing them to quickly fall into the dust collection box 9 for collection. If it is necessary to clean the impurities on the conveyor belt 6, the user activates the first motor 5 and the second motor 8 via the controller. The first motor 5 then assists the drive roller 4... With the assistance of the second motor 8, the conveyor belt 6 is driven to rotate at a constant speed to the lower side of the conveyor belt 6 containing impurities, and to quickly transport the clean side to the upper side. This avoids excessive cleaning time and affects the packing efficiency of the magnetic tiles. At the same time, the second motor 8 drives the brush roller 7 to rotate, and the brush roller 7 rotates in the opposite direction to the drive roller 4, so that the impurities on the conveyor belt 6 can be quickly brushed off. At this time, smoke and dust will be generated. The user simultaneously opens the third solenoid valve 23. At this time, the first connecting frame 20 can assist the drain pipe 14 to pull and absorb the smoke and dust, preventing the smoke and dust from escaping and affecting the cleaning effect. The entire self-cleaning process is completed automatically within the workbench 1 without taking up too much time. Without affecting the work efficiency, it can quickly clean up the impurities that fall from the magnetic tiles, improve the functionality of the workbench 1, and prevent impurities from accumulating too much on the workbench 1, which would affect the user's normal handling and packing of the magnetic tiles.

[0028] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0029] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0030] In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multifunctional workbench for magnetic tile production, characterized in that, Includes a workbench (1) and a dust collection box (9) located below the workbench (1). Both sides of the top of the inner cavity of the workbench (1) are rotatably equipped with drive rollers (4). A conveyor belt (6) is connected to the drive rollers (4). A support platform (33) is fixed inside the workbench (1) and fits against the top of the inner cavity of the conveyor belt (6). Two sets of sewage pipes (14) are symmetrically connected between the workbench (1) and the dust collection box (9). Both the workbench (1) and the dust collection box (9) are equipped with self-cleaning components.

2. The multifunctional worktable for magnetic tile production according to claim 1, characterized in that, The self-cleaning assembly includes a first motor (5) fixed to the back of the workbench (1) via a first back frame and fixed to one of the drive rollers (4). A brush roller (7) with its top attached to the right side of the bottom of the conveyor belt (6) is rotatably mounted at the bottom of the inner cavity of the workbench (1). A second motor (8) with its output shaft fixed to the brush roller (7) is fixed to the bottom of the back of the workbench (1) via a second back frame. An air pump (10) is fixed to the bottom of the left side of the dust collection box (9) via a base plate. The air inlet of the air pump (10) is connected to a three-way pipe (12). One end of the three-way pipe (12) is connected to the dust collection box (9). A bent pipe (1) with one end connected to the three-way pipe (12) is connected to the back of the left side of the dust collection box (9). 3) Dustproof nets (15) are embedded at the other end of the bend (13) and the end of the three-way pipe (12) on the dust collection box (9). A first solenoid valve (16) is provided at both ends of the three-way pipe (12) away from the air pump (10). A second solenoid valve (17) is provided on the sewage pipe (14). The bottom right side of the workbench (1) is connected to a first connecting frame (20) located below the conveyor belt (6). The bottom of the first connecting frame (20) is symmetrically connected to two sets of first pipes (27) with one end connected to the dust collection box (9). A third solenoid valve (23) is provided at the end of the first pipe (27) near the dust collection box (9). An air outlet pipe (11) is connected to the air outlet end of the air pump (10).

3. The multifunctional worktable for magnetic tile production according to claim 1, characterized in that, A back plate (2) is fixed on the back of the top of the workbench (1). A second connecting frame (24) is connected to the back plate (2). Two sets of second pipes (25) are symmetrically connected to the bottom of the second connecting frame (24). One end of the second pipe (25) is connected to the back of the dust collection box (9). A fourth solenoid valve (26) is provided at the end of the second pipe (25) near the dust collection box (9).

4. The multifunctional worktable for magnetic tile production according to claim 2, characterized in that, The workbench (1) has multiple sets of docking holes (21) arranged sequentially along the front-back direction on the right side for multi-end insertion of the first connecting frame (20). An isolation net (22) is embedded in the left side of the inner cavity of the docking hole (21).

5. The multifunctional worktable for magnetic tile production according to claim 2, characterized in that, The bottom of the bend (13) and the right side of the bottom of the tee pipe (12) are both connected to an impact pipe (18) with one end connected to the air outlet pipe (11). An auxiliary solenoid valve (19) is provided at the end of the impact pipe (18) away from the air outlet pipe (11). A counter-flush pipe (28) is connected to the top of the back of the air outlet pipe (11). One end of the counter-flush pipe (28) is connected to the first connecting frame (20). A fifth solenoid valve (29) is provided at the end of the counter-flush pipe (28) close to the first connecting frame (20). A sixth solenoid valve (30) is provided on the air outlet pipe (11).

6. The multifunctional worktable for magnetic tile production according to claim 2, characterized in that, The dust collection box (9) is rotatably equipped with a shield (32) on the top left side of both the front and back sides, which is used in conjunction with the dustproof net (15). The dust collection box (9) is fixed with a small motor (31) on both the front and back sides by a mounting base. The output shaft of the small motor (31) is fixed on the round rod of the shield (32).

7. The multifunctional worktable for magnetic tile production according to claim 1, characterized in that, There is a gap between the two sides of the conveyor belt (6) and the two sides of the inner cavity of the workbench (1), and the two sides of the top of the workbench (1) are fixed with a placement rack (3).

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