An automated device for lateral guidance, automatic lodging, unhooking, and unloading of materials.

Abstract

This utility model relates to the field of paint baking technology and discloses an automated device for lateral guidance, automatic tilting, unhooking, and unloading of products. It includes a paint baking conveyor line, an adjustable bracket, and a rear adjustment bracket. The adjustable bracket is located at the bottom of the middle section of the paint baking conveyor line, and the rear adjustment bracket is located at the bottom of the end section of the paint baking conveyor line. A fixed connecting plate is fixedly connected to the top of the adjustable bracket, and a rotating connecting plate is provided on the top of the fixed connecting plate. A tilting frame is rotatably connected to the outer wall of the rotating connecting plate. A variable angle screw is provided between the tilting frame and the rotating connecting plate. A reduction motor is fixedly connected to one side of the tilting frame, and a drive sprocket is fixedly connected to the output end of the reduction motor. In this utility model, the reduction motor drives the drive sprocket to rotate, which in turn drives the driven sprocket via a transmission chain, causing the separation stop on the transmission chain to move. Combined with the support of the chain base, this achieves the effect of synchronously separating and tilting the products one by one at the lateral guidance unloading mechanism.

Description

Technical Field

[0001] This utility model relates to the field of paint production technology, and in particular to an automated device for lateral guidance, automatic tilting and unhooking of materials. Background Technology

[0002] In the field of paint baking and processing, with the expansion of industry scale and the improvement of production requirements, the demand for automation and intelligent production transformation is urgent. As the final key process of product baking, the stability and efficiency of the material feeding process directly affect product quality and production efficiency. The use of automated equipment with lateral guidance and automatic tilting and unhooking for material feeding can accurately control the product feeding process, realize orderly separation, smooth conveying and automatic unhooking of products, replace the traditional manual operation mode, improve the production rhythm, and adapt to the needs of continuous and large-scale production.

[0003] In existing technologies, the unloading of materials in the baking paint production process mostly relies on manual labor in conjunction with basic conveying equipment. With the help of conveyor belts, hooks and other conveying carriers, workers manually intervene in the separation, guidance and unhooking of products. By manually controlling the unloading rhythm and adjusting the product posture, the products are transferred from the baking paint process to the subsequent stages by relying on simple mechanical conveying structures.

[0004] However, existing technologies have obvious drawbacks. When manually unloading materials, workers are prone to fatigue and negligence, which can cause product damage, resulting in appearance or performance defects. These defects are difficult to detect in a timely manner. Furthermore, repetitive mechanized operations can lead to high labor intensity for workers, causing low morale and workplace accidents. In addition, manual unloading requires multiple workers to work in shifts to keep up with the production line speed, resulting in a large workforce. Continuous production requires even more manpower. Therefore, an automated device with lateral guidance, automatic tilting and unhooking unloading is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automated device for lateral guidance, automatic tilting and unhooking of materials, which aims to improve the problem that in the prior art, when manual material unloading is carried out, workers are prone to fatigue and negligence, which can cause product damage, resulting in appearance or performance defects, and the defects are difficult to detect in a timely manner.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: an automated device for lateral guidance, automatic tilting, unhooking, and unloading of materials, comprising a paint baking conveyor line, an adjustable bracket, and a rear adjustment bracket. The adjustable bracket is located at the bottom of the middle section of the paint baking conveyor line, and the rear adjustment bracket is located at the bottom of the end section of the paint baking conveyor line. A fixed connecting plate is fixedly connected to the top of the adjustable bracket, and a rotating connecting plate is provided on the top of the fixed connecting plate. A tilting frame is rotatably connected to the outer wall of the rotating connecting plate. A reduction motor is fixedly connected to one side of the tilting frame, and a drive sprocket is fixedly connected to the output end of the reduction motor. A driven sprocket is rotatably connected inside the tilting frame, and a transmission chain is provided between the tilting frame and the driven sprocket. A separator component is provided on the top of the transmission chain, and a drive component is provided on one side of the rear adjustment bracket. The separating component includes multiple separating blocks arranged in a linear array on top of the transmission chain, and a chain base is fixedly connected to the bottom of the swing frame.

[0007] By adopting the above technical solution, the product can be separated one by one and transported stably.

[0008] Preferably, a variable angle screw is provided between the swing frame and the rotating connecting plate, a maintenance port is provided on the side wall of the swing frame, a wire mounting bracket is fixedly connected to the side wall of the swing frame, a wire bonding connecting piece is fixedly connected to the side wall of the swing frame, an adjustment pin protective cover is provided on the side wall of the swing frame, a positioning connecting piece is fixedly connected to the bottom of the adjustable bracket, a caster mounting bracket is fixedly connected to the side wall of the adjustable bracket, a caster is provided at the bottom of the caster mounting bracket, and a brace is provided at the top of the caster mounting bracket.

[0009] By adopting the above technical solutions, the effects of facilitating equipment maintenance and cable management are achieved.

[0010] Preferably, the drive assembly includes a motor mounting platform and a second geared motor. One side of the motor mounting platform is fixedly connected to one side of the rear adjustment bracket, the bottom of the second geared motor is fixedly connected to the top of the motor mounting platform, and a sprocket drive assembly is fixedly connected to the output end of the second geared motor.

[0011] By adopting the above technical solution, a stable power output was achieved.

[0012] Preferably, a second tension brace is fixedly connected to the other side of the rear adjustment bracket, and a front adjustment bracket is fixedly connected to one side of the second tension brace.

[0013] By adopting the above technical solution, the effect of connecting the rear adjustment bracket and the front adjustment bracket is achieved.

[0014] Preferably, a conveyor frame is fixedly connected to the top of both the rear adjustment bracket and the front adjustment bracket, a bearing seat is fixedly connected to one side of the conveyor frame, a chain protection cover is provided on the inner side wall of the conveyor frame, and the chain protection cover is located outside the chain drive assembly.

[0015] By adopting the above technical solution, the effect of protecting the stable operation of the chain drive assembly was achieved.

[0016] Preferably, a drive shaft is rotatably connected inside the bearing housing, and one end of the drive shaft is connected to a chain drive assembly.

[0017] By adopting the above technical solution, the effect of effectively transmitting power was achieved.

[0018] Preferably, a driven shaft is rotatably connected to the other side of the conveyor frame, a felt synchronous belt is provided between the drive shaft and the driven shaft, a driven wheel adjustment plate is provided on the inner wall of the conveyor frame, and the driven shaft is located on one side of the driven wheel adjustment plate.

[0019] By adopting the above technical solution, the product can be transported smoothly.

[0020] Preferably, the bottom of the conveyor frame is fixedly connected to multiple felt base supports, and both the rear adjustment bracket and the front adjustment bracket are equipped with casters.

[0021] By adopting the above technical solution, the effect of facilitating the movement and positioning of the rear adjustment bracket and the front adjustment bracket is achieved.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. In this utility model, the drive sprocket is driven by a geared motor to rotate, and the driven sprocket is linked by the transmission chain to move the separation stop on the transmission chain. With the support of the chain base, the product is simultaneously separated one by one at the side guide feeding mechanism and tilted and guided to be conveyed. This solves the problem that when feeding manually, workers are prone to bumping into products due to fatigue or negligence, resulting in appearance or performance defects, and the defects are difficult to detect in time, thereby improving feeding efficiency.

[0023] 2. In this utility model, the geared motor drives the sprocket transmission group, which makes the felt synchronous belt between the drive shaft and the driven shaft rotate, guiding the center of gravity of the product to shift back and adjust its posture, so as to achieve the effect of lateral unhooking of the hook of the paint baking conveyor line and smooth product output. This solves the problems of high labor intensity, frequent work-related accidents, high labor costs and high risk of production line interruption caused by the need for multiple people to take turns to unload materials. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of an automated device for lateral guidance, automatic lodging, unhooking, and unloading of materials, as proposed in this utility model. Figure 2 This is a schematic diagram of the adjustable support structure of an automated device for lateral guidance, automatic tilting, unhooking, and unloading of materials, as proposed in this utility model. Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the transmission chain structure of an automated device for lateral guidance, automatic lodging, unhooking, and unloading of materials, as proposed in this utility model. Figure 5 This is a schematic diagram of the felt synchronous belt structure of an automated device for lateral guidance, automatic lodging, unhooking, and unloading of materials, as proposed in this utility model.

[0025] Legend: 1. Gear motor one; 2. Drive sprocket; 3. Variable angle screw; 4. Rotary connecting plate; 5. Fixed connecting plate; 6. Chain base support; 7. Tensioner one; 8. Caster mounting bracket; 9. Caster one; 10. Positioning connecting piece; 11. Adjustable bracket; 12. Swing bracket; 13. Driven sprocket; 14. Adjusting pin protective cover; 15. Maintenance port; 16. Line mounting bracket; 17. Line binding connecting piece; 18. Separator stop; 19. Bearing seat; 20. Felt synchronous belt; 21. Drive shaft; 22. Chain protective cover; 23. Rear adjusting bracket; 24. Motor mounting platform; 25. Gear motor two; 26. Tensioner two; 27. Caster two; 28. Front adjusting bracket; 29. ​​Felt base support; 30. Driven wheel adjusting plate; 31. Paint baking conveyor line; 32. Drive chain; 33. Conveyor frame; 34. Driven shaft. Detailed Implementation

[0026] The following is in conjunction with the appendix Figure 1 - Appendix Figure 4 This application will be described in further detail below.

[0027] Reference Figures 1-5This utility model provides an embodiment of an automated device for lateral guidance, automatic tilting and unhooking of materials, comprising a paint baking conveyor line 31, an adjustable bracket 11, and a rear adjustment bracket 23. The paint baking conveyor line 31 uses a high-strength wear-resistant conveyor belt and is equipped with hooks for placing products, enabling stable and continuous product conveying and providing basic conveying power for the entire unloading process, ensuring orderly product flow. The adjustable bracket 11 is located at the bottom of the middle section of the paint baking conveyor line 31, and the rear adjustment bracket 23 is located at the bottom of the end section of the paint baking conveyor line 31. A fixed connecting plate 5 is fixedly connected to the top of the adjustable bracket 11, and a rotating connecting plate 4 is provided on the top of the fixed connecting plate 5. The outer wall of the rotating connecting plate 4 rotates. A swing arm 12 is connected, which can rotate flexibly on the rotating connecting plate 4 to adapt to different feeding angle requirements. A geared motor 1 is fixedly connected to one side of the swing arm 12, and a drive sprocket 2 is fixedly connected to the output end of the geared motor 1. A driven sprocket 13 is rotatably connected inside the swing arm 12. A transmission chain 32 is set between the swing arm 12 and the driven sprocket 13. The driven sprocket 13 has a similar structure to the drive sprocket 2 and works together with the transmission chain 32 to realize power transmission. The transmission chain 32 is a high-strength roller chain with strong load-bearing capacity and can stably drive the movement of the separating component. A separating component is set on the top of the transmission chain 32, and a drive component is set on one side of the rear adjustment bracket 23.

[0028] Reference Figures 1-4The separating component includes multiple separating baffles 18 arranged in a linear array on top of the transmission chain 32. When the transmission chain 32 moves, the separating baffles 18 synchronously push the products, achieving individual product separation at the lateral guide feeding mechanism. This prevents product accumulation and collisions, ensuring the product's appearance and performance remain intact. A chain base 6, made of wear-resistant plastic, is fixedly connected to the bottom of the tilting frame 12, supporting the transmission chain 32 and preventing it from sagging or jamming due to its own weight and product pressure, ensuring smooth operation. An angle-adjusting screw 3 is installed between the tilting frame 12 and the rotating connecting plate 4. By adjusting the angle-adjusting screw 3, the tilt angle of the tilting frame 12 can be precisely adjusted to adapt to the lateral guide feeding requirements of different products, ensuring accurate product separation and conveying. A maintenance port 15 is provided on the side wall of the tilting frame 12 for easy access by maintenance personnel. The sprockets, chains, and other components are inspected, repaired, and replaced to reduce the difficulty and cost of equipment maintenance. A cable mounting bracket 16 is fixedly connected to the side wall of the swing frame 12. The cable mounting bracket 16 provides a neat installation position for various cables, avoiding cable clutter from affecting equipment operation and maintenance. A cable tie connecting piece 17 is fixedly connected to the side wall of the swing frame 12. An adjustment nail protective cover 14 is provided on the side wall of the swing frame 12. A positioning connecting piece 10 is fixedly connected to the bottom of the adjustable bracket 11. The positioning connecting piece 10 is used to position and connect the adjustable bracket 11 to the ground or other foundation structure to ensure that the adjustable bracket 11 is installed stably. A caster mounting bracket 8 is fixedly connected to the side wall of the adjustable bracket 11. A caster 9 is provided at the bottom of the caster mounting bracket 8. The caster 9 is a universal wheel with a braking function, which facilitates the overall movement and positioning of the equipment. The position can be flexibly adjusted during equipment installation, debugging, and maintenance. A brace 7 is provided at the top of the caster mounting bracket 8.

[0029] Reference Figure 1 and Figure 5The drive assembly includes a motor mounting platform 24 and a second geared motor 25. One side of the motor mounting platform 24 is fixedly connected to one side of the rear adjustment bracket 23. The motor mounting platform 24 is welded from steel plates and is bolted to one side of the rear adjustment bracket 23, providing a stable mounting platform for the second geared motor 25. The bottom of the second geared motor 25 is fixedly connected to the top of the motor mounting platform 24. A sprocket drive assembly is fixedly connected to the output end of the second geared motor 25. The sprocket drive assembly consists of multiple sprockets and chains, which can accurately transmit the power of the second geared motor 25 to the drive shaft 21. This is existing technology and will not be described in detail here. The other side of the rear adjustment bracket 23... A second tension brace 26 is fixedly connected to the side, and a front adjusting bracket 28 is fixedly connected to one side of the tension brace 26. The front adjusting bracket 28 and the rear adjusting bracket 23 have similar structures and together provide installation support for the conveyor frame 33. The conveyor frame 33 is fixedly connected to the top of both the rear adjusting bracket 23 and the front adjusting bracket 28. A bearing seat 19 is fixedly connected to one side of the conveyor frame 33. A chain protection cover 22 is provided on the inner wall of the conveyor frame 33, which can effectively protect the chain drive assembly, prevent dust and foreign objects from entering and affecting the transmission, and at the same time prevent operators from accidentally contacting the transmission components, thus improving equipment safety. The chain protection cover 22 is located outside the chain drive assembly, and a bearing seat 19 is rotatably connected inside the bearing seat 19. A drive shaft 21 is connected at one end to a chain drive assembly, and a driven shaft 34 is rotatably connected to the other side of the conveyor frame 33. A felt synchronous belt 20 is installed between the drive shaft 21 and the driven shaft 34. The driven shaft 34 is structurally matched with the drive shaft 21, and together they support the operation of the felt synchronous belt 20. The felt synchronous belt 20 is made of high-strength felt material with moderate surface friction, which can smoothly drive the product to move during operation, while also providing a certain degree of cushioning and protection for the product. This allows the product to be guided to gradually adjust its center of gravity during conveying, achieving a change in posture from a large angle of inversion to a near-horizontal position. A driven wheel adjustment plate 30 is installed on the inner wall of the conveyor frame 33. The position of the driven shaft 34 can be adjusted by bolts on the plate 30, thereby adjusting the tension of the felt synchronous belt 20. The driven shaft 34 is located on one side of the driven wheel adjustment plate 30. Multiple felt base supports 29 are fixedly connected to the bottom of the conveyor frame 33. The felt base supports 29 are made of wear-resistant felt material, which supports the felt synchronous belt 20, prevents the felt synchronous belt 20 from sagging, and ensures its transmission accuracy. The bottom of the rear adjustment bracket 23 and the front adjustment bracket 28 are equipped with casters 27. The casters 27 are swivel casters with a braking function, which facilitates the overall movement and positioning of the rear adjustment bracket 23 and the front adjustment bracket 28, and facilitates equipment installation, debugging and subsequent position adjustment.

[0030] Working principle: When using this automated equipment for automatic tilting and unhooking of products with lateral guidance, the products are first continuously conveyed through the paint baking conveyor line 31. When the products are conveyed to the middle section, the adjustable bracket 11 located at the bottom of the middle section of the paint baking conveyor line 31 plays a role. The fixed connecting plate 5 and the rotating connecting plate 4 at the top of the bracket, together with the tilting bracket 12 and the variable angle screw 3, can adjust the angle of the tilting bracket 12. At this time, the reduction motor 1 on one side of the tilting bracket 12 starts, and its output end drives the active sprocket 2 to rotate. Through the transmission chain 32, the driven sprocket 13 inside the tilting bracket 12 rotates synchronously. The multiple separation stops 18 arranged in a straight line at the top of the transmission chain 32 move accordingly. The chain base 6 supports the transmission chain 32. The multiple separation stops 18 then drive the products to tilt and guide them, realizing the synchronous separation of the products one by one at the lateral guidance unloading mechanism and conveying them to a lower position. During this process, the products are pulled by the hooks on the paint baking conveyor line 31, and the unloading line is expanded outward and the center of gravity shifts outward. When the product approaches the rear adjustment bracket 23 area at the end, the geared motor 25 on one side of the rear adjustment bracket 23 starts, driving the drive shaft 21 to rotate in the bearing housing 19 through the sprocket transmission group. The drive shaft 21 drives the felt synchronous belt 20 between the driven shaft 34 to operate. During the conveying process, the product is guided by the felt synchronous belt 20, and its center of gravity gradually shifts back, from a large angle of inversion to approaching horizontal. After the tail contacts the discharge mechanism, it is synchronously sent out by the felt synchronous belt 20. The head contacts and is raised. The hook of the paint conveyor line is hooked and detached from the product on the side. The product is finally placed stably on the discharge line and conveyed to the packaging process. The entire process replaces manual material feeding and improves the degree of automation.

Claims

1. An automated device for lateral guidance, automatic tilting, unhooking, and unloading of materials, comprising a paint baking conveyor line (31), an adjustable bracket (11), and a rear adjustment bracket (23), characterized in that: The adjustable bracket (11) is located at the bottom of the middle section of the paint baking conveyor line (31), and the rear adjustment bracket (23) is located at the bottom of the end section of the paint baking conveyor line (31). The top of the adjustable bracket (11) is fixedly connected to a fixed connecting plate (5), and the top of the fixed connecting plate (5) is provided with a rotating connecting plate (4). The outer wall of the rotating connecting plate (4) is rotatably connected to a swing frame (12). A reduction motor (1) is fixedly connected to one side of the swing frame (12), and a drive sprocket (2) is fixedly connected to the output end of the reduction motor (1). A driven sprocket (13) is rotatably connected inside the swing frame (12). A transmission chain (32) is provided between the swing frame (12) and the driven sprocket (13). A separator component is provided at the top of the transmission chain (32), and a drive component is provided on one side of the rear adjustment bracket (23). The separation assembly includes multiple separation stops (18), which are arranged in a linear array on top of the transmission chain (32), and the bottom of the swing frame (12) is fixedly connected to a chain base (6).

2. The automated equipment for lateral guidance, automatic lodging, unhooking, and unloading of materials according to claim 1, characterized in that: A variable angle screw (3) is provided between the swing frame (12) and the rotating connecting plate (4). A maintenance port (15) is provided on the side wall of the swing frame (12). A wire mounting bracket (16) is fixedly connected to the side wall of the swing frame (12). A wire bonding connecting piece (17) is fixedly connected to the side wall of the swing frame (12). An adjustment nail protective cover (14) is provided on the side wall of the swing frame (12). A positioning connecting piece (10) is fixedly connected to the bottom of the adjustable bracket (11). A caster mounting bracket (8) is fixedly connected to the side wall of the adjustable bracket (11). A caster (9) is provided at the bottom of the caster mounting bracket (8). A brace (7) is provided at the top of the caster mounting bracket (8).

3. The automated equipment for lateral guidance, automatic lodging, unhooking, and unloading of materials according to claim 1, characterized in that: The drive assembly includes a motor mounting platform (24) and a second geared motor (25). One side of the motor mounting platform (24) is fixedly connected to one side of the rear adjustment bracket (23). The bottom of the second geared motor (25) is fixedly connected to the top of the motor mounting platform (24). A sprocket drive assembly is fixedly connected to the output end of the second geared motor (25).

4. The automated equipment for lateral guidance, automatic lodging, unhooking, and unloading of materials according to claim 3, characterized in that: The rear adjustment bracket (23) is fixedly connected to the other side of the second brace (26), and the front adjustment bracket (28) is fixedly connected to one side of the second brace (26).

5. The automated equipment for lateral guidance, automatic lodging, unhooking, and unloading of materials according to claim 4, characterized in that: The rear adjustment bracket (23) and the front adjustment bracket (28) are both fixedly connected to the top of the conveyor frame (33). The conveyor frame (33) is fixedly connected to one side of the bearing seat (19). The inner side wall of the conveyor frame (33) is provided with a chain protection cover (22). The chain protection cover (22) is located outside the chain drive assembly.

6. The automated equipment for lateral guidance, automatic lodging, unhooking, and unloading of materials according to claim 5, characterized in that: The bearing housing (19) is rotatably connected to a drive shaft (21), one end of which is connected to a chain drive assembly.

7. The automated equipment for lateral guidance, automatic lodging, unhooking, and unloading of materials according to claim 6, characterized in that: The conveyor frame (33) is rotatably connected to the other side of the driven shaft (34). A felt synchronous belt (20) is provided between the drive shaft (21) and the driven shaft (34). A driven wheel adjustment plate (30) is provided on the inner side wall of the conveyor frame (33). The driven shaft (34) is located on one side of the driven wheel adjustment plate (30).

8. The automated equipment for lateral guidance, automatic lodging, unhooking, and unloading of materials according to claim 7, characterized in that: The bottom of the conveyor frame (33) is fixedly connected with multiple felt base supports (29), and the bottom of the rear adjustment bracket (23) and the front adjustment bracket (28) are both equipped with casters (27).

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