A storage board docking station
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-08-14
AI Technical Summary
[0005]本实用新型提供一种存板接驳台,以解决现有接驳台存在较高存板失败风险的技术问题
本实用新型采用第一输送结构、第二输送结构以及第三输送结构输送电路板,工作时,不合格的电路板首先被输送至第三输送结构,第一感应器感应到第三输送结构上的电路板并生成第一感应信号,控制单元在接收第一感应器反馈的第一感应信号时,控制输送驱动组件驱使第二输送结构以及第三输送结构反向输送电路板,直至第一感应器停止向控制单元反馈第一感应信号时,说明电路板已经离开第三输送结构而被反向回送至第二输送结构上,后续控制单元控制升降驱动电机驱使储存架上升,由支撑结构将第二输送结构的电路板往上顶离第二输送结构,并将其储存。采用前述的技术方案,本实用新型可以将电路板较为精准地输送至第二输送结构上,以便由储存架往上将电路板顶离第二输送结构,降低储存架储存电路板失败的风险。
Smart Images

Figure CN224632650U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circuit board surface assembly production line technology, and in particular to a board storage docking station. Background Technology
[0002] Printed circuit boards, also known as PCBs, are used in surface mount assembly lines to mount or assemble components onto the surface of circuit boards. In PCB assembly lines, transfer tables are typically used to transport circuit boards between adjacent processing equipment.
[0003] Common transfer stations include automated conveyor systems that transport circuit boards from one workstation to the next. During production line operation, defective circuit boards often get mixed in, requiring removal to prevent them from flowing into the next process. To remove these boards, some transfer station solutions incorporate a storage mechanism on the conveyor. When a defective board passes through, the storage mechanism removes and stores it, allowing removal without stopping the machine. However, due to the inertia of the circuit board, it often moves excessively forward, preventing it from stopping within the preset position. This increases the risk of storage mechanism failure in removing the board.
[0004] In summary, how to provide a storage docking station solution that reduces the risk of storage failure is an urgent problem to be solved in the field of PCB surface mount assembly production line technology. Utility Model Content
[0005] This utility model provides a storage tray docking station to solve the technical problem that existing docking stations have a high risk of storage tray failure.
[0006] To solve the aforementioned technical problems, the present invention adopts the following technical solution: A storage rack dock includes a frame and an operating module disposed on the frame. The operating module includes a conveying mechanism, a storage rack, a lifting drive motor, a first sensor, and a control unit. The conveying mechanism includes a conveying drive assembly and two conveying structure groups, which are symmetrically arranged. Each conveying structure group includes a first conveying structure, a second conveying structure, and a third conveying structure arranged sequentially along the conveying direction of the conveying mechanism. The first, second, and third conveying structures are configured to support circuit boards. The conveying drive assembly is configured to drive the first, second, and third conveying structures to convey circuit boards in the forward and reverse directions along the conveying direction. A storage rack is movably mounted on the conveying mechanism and has a support structure. The output end of a lifting drive motor is connected to the storage rack through a linkage assembly to drive the storage rack to move up and down relative to the conveying mechanism. A first sensor is configured to sense the circuit board being conveyed to the third conveying structure and generate a corresponding first sensing signal. When the control unit receives the first sensing signal from the first sensor, it can control the conveying drive assembly to drive the second and third conveying structures to convey the circuit board in the reverse direction. During the reverse conveying of the circuit board, when the first sensor stops feeding the first sensing signal back to the control unit, the control unit controls the lifting drive motor to drive the storage rack to rise, so that the support structure pushes the circuit board returned to the second conveying structure upward away from the second conveying structure.
[0007] In one alternative embodiment, the first sensor is located between the two conveyor structure groups and below the inlet end of the third conveyor structure.
[0008] In one optional embodiment, a second sensor is further included, configured to sense the circuit board on the first conveying structure and generate a second sensing signal. During the reverse conveying of the circuit board, when the control unit receives the second sensing signal fed back by the second sensor, the control unit controls the conveying drive assembly to drive the first conveying structure, the second conveying structure, and the third conveying structure to convey the circuit board in the forward direction until the first sensor and the second sensor stop feeding back the first sensing signal and the second sensing signal to the control unit. Then, the control unit controls the lifting drive motor to drive the storage rack to rise so that the circuit board returned to the second conveying structure is pushed upward away from the second conveying structure by the support structure.
[0009] In one alternative embodiment, the second sensor is located between the two conveyor structure groups and below the exit end of the first conveyor structure.
[0010] In one alternative embodiment, the second sensor and the first sensor are aligned in the conveying direction of the conveying mechanism.
[0011] In one alternative embodiment, both the first sensor and the second sensor are photoelectric sensors.
[0012] In an optional embodiment, the conveying structure assembly further includes a support plate, the support plate having an inner sidewall, and the inner sidewalls of the support plates of the two conveying structure assemblies facing each other; the storage rack includes two vertical plates, the two vertical plates being slidably mounted on the inner sidewalls of the support plates of the two conveying structure assemblies respectively; the vertical plates include a rack structure extending in the vertical direction; The linkage assembly includes a first linkage shaft, a worm gear, a worm wheel, and two linkage gears. The two ends of the first linkage shaft are rotatably connected to two support plates. The two linkage gears are respectively sleeved on the two ends of the first linkage shaft and mesh with the rack structure of the two support plates. The lifting drive motor is fixed to one of the two support plates. The worm gear is sleeved on the output shaft of the lifting drive motor, and the worm wheel is sleeved on the first linkage shaft. The worm wheel and the worm gear mesh.
[0013] In one optional embodiment, the second conveying structure includes a plurality of conveying wheels disposed on the inner sidewall of the support plate, the plurality of conveying wheels being arranged sequentially and at intervals along the conveying direction of the conveying mechanism; The support structure includes multiple support blocks protruding from the two vertical plates; the multiple support blocks are located on the side of the vertical plates facing away from the support plates and are arranged in an array, with the support blocks in each row arranged sequentially at intervals along the conveying direction and the support blocks in each column arranged sequentially at intervals along the vertical direction; the vertical plates are provided with multiple oblong holes; an oblong hole is provided between two adjacent columns of support blocks; the oblong hole extends from above the uppermost support block downwards to below the lowermost support block; each conveying wheel is located in each oblong hole in turn.
[0014] In one optional embodiment, the conveying drive assembly includes a conveying drive motor, a second connecting shaft, a first pulley set, and two second pulley sets; both ends of the second connecting shaft are rotatably connected to two support plates, and both ends of the second connecting shaft are respectively connected to a plurality of conveying wheels on the two support plates through a second pulley set; the conveying drive motor is located on one of the two support plates, and the output shaft of the conveying drive motor is connected to the second connecting shaft through the first pulley set; The first pulley assembly includes a first connecting pulley, a second connecting pulley, and a first connecting belt; the first connecting pulley is mounted on the output shaft of the conveyor drive motor, and the second connecting pulley is mounted on the second connecting shaft; the first connecting belt is mounted on the first connecting pulley and the second connecting pulley; the second pulley assembly includes a first driving pulley, multiple first driven pulleys, a first connecting belt, and a second connecting belt; the first driving pulley is mounted on the second connecting shaft, and each first driven pulley is mounted on the shaft of each conveyor wheel in turn; the first connecting belt is mounted on each first driven pulley and the first driving pulley.
[0015] In one optional embodiment, the first conveying structure includes two first tensioning rollers and a first transmission belt; the two first tensioning rollers are disposed on the inner sidewall of the support plate; the first transmission belt is sleeved on the two first tensioning rollers; a third connecting roller is sleeved on the shaft of one of the two first tensioning rollers, and a second connecting belt is sleeved on the third connecting roller; The third conveying structure includes two second tensioning pulleys and a second transmission belt. The two second tensioning pulleys are located on the inner side wall of the support plate, and the second transmission belt is sleeved on the two second tensioning pulleys. A fourth connecting pulley is sleeved on the shaft of one of the two second tensioning pulleys, and the second connecting belt is sleeved on the fourth connecting pulley.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention employs a first conveying structure, a second conveying structure, and a third conveying structure to transport circuit boards. During operation, defective circuit boards are first transported to the third conveying structure. A first sensor detects the circuit board on the third conveying structure and generates a first sensing signal. Upon receiving the first sensing signal from the first sensor, the control unit controls the conveying drive assembly to reverse the transport of the circuit board through the second and third conveying structures. This continues until the first sensor stops sending the first sensing signal back to the control unit, indicating that the circuit board has left the third conveying structure and has been returned to the second conveying structure. Subsequently, the control unit controls a lifting drive motor to raise the storage rack, and a support structure pushes the circuit board from the second conveying structure upwards for storage. Using the aforementioned technical solution, this invention can transport circuit boards more accurately to the second conveying structure, allowing the storage rack to push the circuit board upwards and reduce the risk of storage rack failure. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the storage board docking station according to an embodiment of this application; Figure 2 This is an embodiment of the present application. Figure 1 Exploded view of the structure; Figure 3 This is one of the schematic diagrams of the combined structure of the conveying mechanism and the frame according to an embodiment of this application; Figure 4 This is a second schematic diagram of the combined structure of the conveying mechanism and the frame according to an embodiment of this application; Figure 5 This is one of the structural schematic diagrams of the conveying mechanism according to an embodiment of this application; Figure 6 This is a second schematic diagram of the conveying mechanism according to an embodiment of this application; Figure 7 This is a schematic diagram of the conveying structure assembly according to an embodiment of this application; Figure 8This is an embodiment of the present application. Figure 7 A schematic diagram of the structure of part A.
[0018] The image is labeled as follows: 10. Housing; 11. Control unit; 20. Conveying structure assembly; 21. First conveying structure; 211. First tensioning pulley; 212. First mounting base; 213. First transmission belt; 22. Second conveying structure; 221. Conveying wheel; 23. Third conveying structure; 231. Second tensioning pulley; 232. Second transmission belt; 233. Second mounting base; 30. Frame; 31. Mounting plate; 32. Guide rod; 40. Vertical plate; 41. Rack and pinion structure; 42. Support block; 421. Vertical wall; 422. Horizontal wall; 43. Waist-shaped hole; 51. Lifting drive motor; 52. Worm gear; 53. Worm wheel; 54. Connecting gear; 55. First connecting shaft; 61. Conveyor drive motor; 62. First connecting belt; 63. Second connecting belt; 64. Second connecting shaft; 65. First driven pulley; 70. Support plate; 81. Fourth linkage wheel; 82. Third linkage wheel; 101. First sensor; 102. Second sensor. Detailed Implementation
[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0020] In the description of this application, it should be understood that if terms such as “center,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer” appear to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0021] In the description of this application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "multiple" means two or more.
[0022] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0023] Please combine Figures 1 to 8 This embodiment provides a board conveying platform for transporting circuit boards between two workstations and storing defective circuit boards. The conveying platform includes a frame 30 and an operating module mounted on the frame 30. The operating module includes a conveying mechanism, a storage rack, a lifting drive motor 51, a first sensor 101, and a control unit 11. The control unit 11 can be a PLC controller, an MCU controller, or other microcontrollers capable of controlling the operation of the equipment. The control unit 11 is electrically connected to the conveying mechanism, the lifting drive motor 51, and the first sensor 101 via wires to receive signals fed back from the first sensor 101 and control the operation of the lifting drive motor 51 and the conveying mechanism. In addition to the components listed above, the conveying platform may also include other common components, such as an electrical control system and an alarm device, which are not listed here.
[0024] The conveying mechanism includes a conveying drive assembly and two conveying structure groups 20, which are symmetrically arranged. Each conveying structure group includes a first conveying structure 21, a second conveying structure 22, and a third conveying structure 23 arranged sequentially along the conveying direction of the conveying mechanism. The first conveying structure 21, the second conveying structure 22, and the third conveying structure 23 are configured to support the circuit board. The conveying drive assembly is configured to drive the first conveying structure 21, the second conveying structure 22, and the third conveying structure 23 to convey the circuit board in the forward and reverse directions along the conveying direction.
[0025] The storage rack is movably mounted on the conveying mechanism and has a support structure. The output of the lifting drive motor 51 is connected to the storage rack via a linkage component. The lifting drive motor 51 is used to drive the storage rack to move up and down relative to the conveying mechanism. When the storage rack moves upward, the support structure can push the circuit board away from the second conveying structure 22 and store the circuit board.
[0026] The first sensor 101 is configured to sense the circuit board being transported to the third transport structure 23 and generate a corresponding first sensing signal. When the control unit 11 receives the first sensing signal from the first sensor 101, it can control the transport drive assembly to drive the second transport structure 22 and the third transport structure 23 to transport the circuit board in reverse. During the reverse transport of the circuit board, when the first sensor 101 stops feeding the first sensing signal back to the control unit 11, the control unit 11 controls the lifting drive motor 51 to drive the storage rack to rise, so that the support structure can push the circuit board returned to the second transport structure 22 upward away from the second transport structure 22.
[0027] The working process of the technical solution in this embodiment will be explained next in conjunction with application scenarios.
[0028] In some application scenarios where board storage is not required, the workflow includes: The previous station transports qualified circuit boards to the first conveyor structure 21. The first conveyor structure 21 then sends the circuit boards to the second conveyor structure 22, which in turn sends them to the third conveyor structure 23. A board exit sensor can be installed at the exit end of the third conveyor structure 23. When a circuit board is transported to the exit end of the third conveyor structure 23, the board exit sensor detects the circuit board, generates a corresponding sensing signal, and feeds this signal back to the control unit 11. Upon receiving the sensing signal, the control unit 11 controls the conveyor drive assembly to stop driving the first conveyor structure 21, the second conveyor structure 22, and the third conveyor structure 23, causing the circuit board to remain on the third conveyor structure 23, waiting for the next station's equipment to send a board exit signal to the control unit 11. Then, the third conveyor structure 23 sends the circuit board to the equipment at the next station. In some application scenarios that require board storage, the workflow includes: The equipment at the previous station transports the defective circuit board to the first conveying structure 21. The control unit 11 receives a signal that the circuit board is defective. This signal can be sent to the control unit 11 by the equipment at the previous station, or it can be provided by the detection component built into the circuit board receiving machine. For example, when the circuit board enters the first conveying structure 21, the scanning component, CCD camera or other detection equipment in the circuit board receiving machine scans the circuit board to determine whether the circuit board is qualified. If it is unqualified, an unqualified signal is generated and fed back to the control unit 11. After receiving a defective signal, the control unit 11 first controls the conveying drive assembly to drive the first conveying structure 21, the second conveying structure 22, and the third conveying structure 23 forward to convey the circuit board until the circuit board reaches the third conveying structure 23. The first sensor 101 detects the circuit board signal and feeds it back to the control unit 11. The control unit 11 then controls the conveying drive assembly to drive the first conveying structure 21, the second conveying structure 22, and the third conveying structure 23 in reverse to convey the circuit board until the sensor on the third conveying structure 23 no longer detects the circuit board signal, indicating that the circuit board has completely detached from the third conveying structure 23 and returned to the second conveying structure 22. At this point, the control unit 11 controls the lifting drive motor 51 to move the storage rack upward, pushing the circuit board away from the second conveying structure 22, thereby storing the circuit board above the second conveying structure 22. Using the aforementioned technical solution, this embodiment can more accurately convey defective circuit boards to the second conveying structure 22, so that the storage rack can push the circuit board away from the second conveying structure 22 from above, reducing the risk of storage rack failure in storing circuit boards.
[0029] In some embodiments, a second sensor is provided to prevent the defective circuit board from being partially or completely returned to the first conveying structure 21 during reverse conveying. The second sensor is configured to sense the circuit board on the first conveying structure 21 and generate a second sensing signal. During the reverse conveying of the circuit board, when the control unit 11 receives the second sensing signal fed back by the second sensor 102, the control unit 11 controls the conveying drive assembly to drive the first conveying structure 21, the second conveying structure 22, and the third conveying structure 23 to convey the circuit board in the forward direction until the first sensor 101 and the second sensor 102 stop feeding back the first and second sensing signals to the control unit 11. This indicates that the defective circuit board is completely located on the second conveying structure 22 and is completely supported by the second conveying structure 22. During the subsequent lifting of the circuit board by the storage rack, the risk of the circuit board becoming unbalanced and falling during the lifting process due to the circuit board's position deviating from the second conveying structure 22 can be reduced.
[0030] In some embodiments, the first sensor 101 is located between the two conveying structure groups 20 and below the inlet end of the third conveying structure 23. The inlet end of the third conveying structure 23 can be understood as the end of the third conveying structure 23 closer to the second conveying structure 22, while the end of the third conveying structure 23 furthest from the second conveying structure 22 is the outlet end of the third conveying structure 23. Specifically, the first sensor 101 is connected to the conveying structure group 20 via a connecting rod and is suspended below the inlet end of the third conveying structure 23. The first sensor 101 senses the circuit board in a non-contact manner, thus avoiding interference with the conveying process of the circuit board.
[0031] In some embodiments, the second sensor 102 is located between the two conveying structure groups 20 and below the output end of the first conveying structure 21. The output end of the first conveying structure 21 can be understood as the end of the first conveying structure 21 closer to the second conveying structure 22, while the end farther from the second conveying structure 22 is the input end of the first conveying structure 21. Specifically, the second sensor 102 is connected to the conveying structure group 20 via a connecting rod and is suspended below the output end of the first conveying structure 21. The second sensor 102 senses the circuit board in a non-contact manner, thus avoiding interference with the conveying process of the circuit board.
[0032] In some embodiments, the second sensor 102 and the first sensor 101 are aligned in the conveying direction of the conveying mechanism. This not only makes the structural layout neat, but also ensures that the first sensor 101 and the second sensor 102 can sense the same location on the circuit board, improving the consistency of their sensing signals and avoiding discrepancies in sensing results, such as one sensor sensing the circuit board while the other does not, or one sensor sensing the circuit board earlier while the other senses it later.
[0033] In some embodiments, the first sensor 101 and the second sensor 102 are both photoelectric sensors. Preferably, both are backlight-suppressing photoelectric sensors, which can avoid interference from the color of the circuit board and improve the accuracy of the sensing results.
[0034] Next, the structure and connection relationship of the storage rack and conveying structure group 20 will be illustrated by example: In some embodiments, the frame 30 includes two symmetrically and spaced-apart mounting plates 31. The two mounting plates 31 are fixed to the inner wall of the housing 10 by fasteners. Two guide rods 32 are provided between the two mounting plates 31, and the two guide rods 32 are arranged side by side along the conveying direction, with both ends of the guide rods 32 connected to the two mounting plates 31.
[0035] The conveying structure assembly 20 also includes a support plate 70, which is connected to a guide rod 32. Specifically, the guide rod 32 passes through the support plate 70, and the support plate 70 is suspended between two mounting plates 31 via the guide rod 32. The support plate 70 includes an inner sidewall, and the inner sidewalls of the support plates 70 of the two conveying structure assemblies 20 are opposite each other.
[0036] The storage rack includes two vertical plates 40, which are slidably mounted vertically on the inner sidewalls of the support plates 70 of the two conveying structure assemblies 20. Specifically, each vertical plate 40 has at least two sliders on the side facing the support plate 70. The sliders are fixed to the vertical plate 40 by fasteners and are arranged side by side along the conveying direction. Each support plate 70 has at least two slide rails on the side facing the vertical plate 40. The slide rails are connected to the support plate 70 by fasteners and have grooves. The two sliders are respectively engaged in the grooves of the two slide rails to slide in contact with the grooves.
[0037] The vertical plate 40 includes a rack structure 41 extending vertically. The linkage assembly includes a first linkage shaft 55, a worm gear 52, a worm wheel 53, and two linkage gears 54. The two ends of the first linkage shaft 55 are rotatably connected to two support plates 70. The two linkage gears 54 are respectively sleeved on the two ends of the first linkage shaft 55 and mesh with the rack structures 41 of the two support plates 70. A lifting drive motor 51 is fixed to the frame 30. The worm gear 52 is sleeved on the output shaft of the lifting drive motor 51, and the worm wheel 53 is sleeved on the first linkage shaft 55, meshing with the worm gear 52. The shaft of the lifting drive motor 51 drives the worm gear 52 to rotate, which in turn drives the worm wheel 53 to rotate. The worm wheel 53, through the first linkage shaft 55, drives the two linkage gears 54 to rotate. The two linkage gears 54 respectively drive the gear structures of the two vertical plates 40 to move vertically, thereby causing the corresponding vertical plates 40 to move vertically. In the aforementioned scheme, the lifting drive motor 51 can drive the first connecting shaft 55 to rotate relative to the support plate 70 more accurately and stably through the transmission of worm gear 53-worm 52. The vertical plate 40 is driven to move up and down by the transmission of connecting gear 54 and gear structure, so that the vertical plate 40 can move up and down more stably and accurately.
[0038] The support structure includes multiple support blocks 42 protruding from the two vertical plates 40. The multiple support blocks 42 are located on the side of the vertical plate 40 facing away from the support plate 70 and are arranged in an array. The support blocks 42 in each row are arranged at intervals along the conveying direction, and the support blocks 42 in each column are arranged at intervals along the vertical direction. The vertical plate 40 is provided with multiple oblong holes 43. An oblong hole 43 is provided between two adjacent columns of support blocks 42. The oblong hole 43 extends from above the uppermost support block 42 downward to below the lowermost support block 42. Each conveying wheel 221 is located in each oblong hole 43 in turn. When the vertical plate 40 moves upward, the uppermost support block 42 pushes the circuit board upward, causing the circuit board to be lifted away from the conveyor wheel 221, and the circuit board is temporarily stored on the uppermost support block 42. When another defective circuit board is conveyed to the conveyor wheel 221, the vertical plate 40 continues to move upward a preset distance, causing the next row of support blocks 42 to push the circuit board upward, causing the circuit board to be lifted away from the conveyor wheel 221 and stored on the row of support blocks 42. This process continues until all rows of support blocks 42 have stored circuit boards. The cabinet door on the housing 10 can be opened manually, the circuit boards on the storage rack can be manually removed, and then the reset button can be manually pressed to move the two vertical plates 40 of the storage rack downward to the initial state.
[0039] The support block 42 has an L-shaped load-bearing structure on the side facing away from the vertical plate. The load-bearing structure includes a vertical wall 421 and a horizontal wall 422. The horizontal wall 422 is used to abut against the circuit board, and the vertical wall 421 is used to limit the circuit board.
[0040] Next, the structural schemes of the first conveying structure 21, the second conveying structure 22, and the third conveying structure 23 will be further elaborated: In some embodiments, the second conveying structure 22 includes a plurality of conveying wheels 221 disposed on the inner sidewall of the support plate 70. The plurality of conveying wheels 221 are arranged sequentially and at intervals along the conveying direction of the conveying mechanism. Specifically, a rubber ring is fitted on the circumferential sidewall of the conveying wheel 221. The rubber ring can be made of a soft material such as rubber or silicone. The rubber ring is partially embedded in the circumferential sidewall of the conveying wheel 221, and the other part is exposed on the circumferential sidewall of the conveying wheel 221. The rubber ring can abut against the circuit board. When the conveying wheel 221 drives the rubber ring to rotate, the circuit board is conveyed forward by the friction between the rubber ring and the circuit board. To a certain extent, this can reduce the relative sliding between the circuit board and the conveying wheel 221, which affects the accuracy of the conveying wheel 221 in conveying the circuit board.
[0041] The conveying drive assembly includes a conveying drive motor 61, a second connecting shaft 64, two second bearings, a first pulley set, and two second pulley sets. The two ends of the second connecting shaft 64 are rotatably connected to two mounting plates 31, and the second connecting shaft 64 is rotatably connected to two support plates 70 via the two second bearings. The radial cross-section of the second connecting shaft 64 is polygonal, and the shape of the mounting holes of the second bearings matches the shape of the second connecting shaft 64. This technique allows the second connecting shaft 64 to rotate relative to the support plate 70, and also allows the support plate 70 to move relative to the first connecting shaft 55. The output shaft of the conveying drive motor 61 is connected to the second connecting shaft 64 via the first pulley set, and the two ends of the second connecting shaft 64 are connected to multiple conveying wheels 221 on the two support plates 70 via the two second pulley sets. When the conveying drive motor 61 drives the second connecting shaft 64 to rotate, the second connecting shaft can drive the multiple conveying wheels 221 on the two support plates 70 to rotate synchronously via the second pulley sets.
[0042] Specifically, the first pulley assembly includes a first connecting pulley, a second connecting pulley, and a first connecting belt 62; the first connecting pulley is mounted on the output shaft of the conveyor drive motor 61, and the second connecting pulley is mounted on the second connecting shaft 64; the first connecting belt 62 is mounted on the first connecting pulley and the second connecting pulley.
[0043] The second pulley assembly includes a first driving pulley, multiple first driven pulleys 65, a first connecting belt 62, and a second connecting belt 63. The first driving pulley is mounted on the second connecting shaft 64, and each first driven pulley 65 is correspondingly mounted on the shaft of each conveyor wheel 221. The first connecting belt 62 is mounted on each first driven pulley 65 and the first driving pulley. When the conveyor drive motor 61 rotates, it can drive the second connecting shaft 64 to rotate, and the second connecting shaft 64 drives the conveyor wheels 221 on the two support plates 70 to rotate synchronously.
[0044] In some embodiments, the first conveying structure 21 includes a first mounting base 212, two first tensioning rollers 211, and a first conveyor belt 213. The first mounting base 212 extends along the conveying direction, one end of the first mounting base 212 is fixed to the support plate 70, and the other end of the first mounting base 212 is suspended. The two first tensioning rollers 211 are located inside the first mounting base 212. The first conveyor belt 213 is sleeved on the two first tensioning rollers 211, and supports and conveys the circuit board by means of the first conveyor belt 213. A third connecting roller 82 is sleeved on the shaft of one of the two first tensioning rollers 211, and a second connecting belt 63 is sleeved on the third connecting roller 82. This allows the third connecting roller 82 to rotate synchronously with the conveyor roller 221. The third connecting roller 82 drives the corresponding first tensioning roller 211 to rotate, and the first tensioning roller 211 drives the first conveyor belt 213 to move, so that the first conveyor belt 213 can convey the circuit board.
[0045] The third conveying structure 23 includes a second mounting base 233, two second tensioning rollers 231, and a second conveyor belt 232. The second mounting base 233 extends along the conveying direction. One end of the second mounting base 233 is fixed to the support plate 70 on the side away from the first mounting base 212, and the other end of the second mounting base 233 is suspended. The two second tensioning rollers 231 are located inside the second mounting base 233, and the second conveyor belt 232 is sleeved on the two second tensioning rollers 231. A fourth connecting roller 81 is sleeved on the shaft of one of the two second tensioning rollers 231, and a second connecting belt 63 is sleeved on the fourth connecting roller 81. This allows the fourth connecting roller 81 to rotate synchronously with the conveyor wheel 221. The fourth connecting roller 81 drives the corresponding second tensioning roller 231 to rotate, and the second tensioning roller 231 drives the second conveyor belt 23 to move, so that the second conveyor belt 23 can convey the circuit board.
[0046] In the specific implementation of the above embodiments, the technical features can be combined in any non-contradictory way. For the sake of brevity, not all possible combinations of the above technical features are described. However, as long as the combination of these technical features is not contradictory, it should be considered to be within the scope of this specification.
[0047] The specific embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A plate storage interface station comprising a frame (30) and an operating module arranged in the frame (30), characterized in that, The operating module includes: The conveying mechanism includes a conveying drive assembly and two conveying structure groups (20), which are symmetrically arranged. Each conveying structure group (20) includes a first conveying structure (21), a second conveying structure (22), and a third conveying structure (23) arranged sequentially along the conveying direction of the conveying mechanism. The first conveying structure (21), the second conveying structure (22), and the third conveying structure (23) are configured to support a circuit board. The conveying drive assembly is configured to drive the first conveying structure (21), the second conveying structure (22), and the third conveying structure (23) to convey the circuit board in the forward and reverse directions along the conveying direction. A storage rack, which is movably mounted on the conveying mechanism, is provided with a support structure; The lifting drive motor (51) has its output end connected to the storage rack via a linkage component to drive the storage rack to move up and down relative to the conveying mechanism; A first sensor (101) is configured to sense the circuit board being transported to the third transport structure (23) and generate a corresponding first sensing signal; When the control unit (11) receives the first sensing signal fed back by the first sensor (101), it can control the conveying drive assembly to drive the second conveying structure (22) and the third conveying structure (23) to convey the circuit board in reverse. During the reverse conveying of the circuit board, when the first sensor (101) stops feeding back the first sensing signal to the control unit (11), the control unit (11) controls the lifting drive motor (51) to drive the storage rack to rise so that the support structure can push the circuit board returned to the second conveying structure (22) upward away from the second conveying structure (22).
2. The dock of claim 1, wherein The first sensor (101) is located between the two conveying structure groups (20) and below the inlet end of the third conveying structure (23).
3. The dock of claim 2, wherein, It also includes a second sensor (102), which is configured to sense the circuit board on the first conveying structure (21) and generate a second sensing signal; during the reverse conveying of the circuit board, when the control unit (11) receives the second sensing signal fed back by the second sensor (102), the control unit (11) controls the conveying drive assembly to drive the first conveying structure (21), the second conveying structure (22) and the third conveying structure (23) to convey the circuit board in the forward direction until the first sensor (101) and the second sensor (102) stop feeding back the first sensing signal and the second sensing signal to the control unit (11), the control unit (11) controls the lifting drive motor (51) to drive the storage rack to rise so that the circuit board returned to the second conveying structure (22) is pushed upward away from the second conveying structure (22) by the support structure.
4. The dock of claim 3, wherein The second sensor (102) is located between the two conveying structure groups (20) and below the exit end of the first conveying structure (21).
5. The dock of claim 4, wherein, The second sensor (102) and the first sensor (101) are aligned in the conveying direction of the conveying mechanism.
6. The dock of claim 5, wherein, Both the first sensor (101) and the second sensor (102) are photoelectric sensors.
7. The dock of any of claims 1-6, wherein, The conveying structure assembly (20) further includes a support plate (70), the support plate (70) includes an inner sidewall, and the inner sidewalls of the support plates (70) of the two conveying structure assemblies (20) are opposite to each other; the storage rack includes two vertical plates (40), the two vertical plates (40) are respectively slidably mounted on the inner sidewalls of the support plates (70) of the two conveying structure assemblies (20) in a vertically movable manner; the vertical plate (40) includes a rack structure (41) extending in the vertical direction. The linkage assembly includes a first linkage shaft (55), a worm (52), a worm wheel (53), and two linkage gears (54); the two ends of the first linkage shaft (55) are rotatably connected to the two support plates (70), and the two linkage gears (54) are respectively sleeved on the two ends of the first linkage shaft (55) and mesh with the rack structure (41) of the two support plates (70); the lifting drive motor (51) is fixed to one of the two support plates (70), the worm (52) is sleeved on the output shaft of the lifting drive motor (51), the worm wheel (53) is sleeved on the first linkage shaft (55), and the worm wheel (53) and the worm (52) mesh.
8. The dock of claim 7, wherein, The second conveying structure (22) includes a plurality of conveying wheels (221) disposed on the inner sidewall of the support plate (70), the plurality of conveying wheels (221) being arranged sequentially and at intervals along the conveying direction of the conveying mechanism; The support structure includes a plurality of support blocks (42) protruding from the two vertical plates (40); the plurality of support blocks (42) are located on the side of the vertical plate (40) facing away from the support plate (70) and are arranged in an array, with the support blocks (42) in each row arranged sequentially at intervals along the conveying direction, and the support blocks (42) in each column arranged sequentially at intervals along the vertical direction; the vertical plate (40) is provided with a plurality of waist-shaped holes (43); a waist-shaped hole (43) is provided between two adjacent columns of support blocks (42); the waist-shaped hole (43) extends downward from above the uppermost support block (42) to below the lowermost support block (42); each of the conveying wheels (221) is located in each of the waist-shaped holes (43) in turn.
9. The dock of claim 8, wherein, The conveying drive assembly includes a conveying drive motor (61), a second connecting shaft (64), a first pulley set, and two second pulley sets; the two ends of the second connecting shaft (64) are rotatably connected to the two support plates (70), and the two ends of the second connecting shaft (64) are respectively connected to a plurality of conveying wheels (221) on the two support plates (70) through a second pulley set; the conveying drive motor (61) is located on one of the two support plates (70), and the output shaft of the conveying drive motor (61) is connected to the second connecting shaft (64) through the first pulley set; The first pulley group includes a first connecting pulley, a second connecting pulley, and a first connecting belt (62); the first connecting pulley is sleeved on the output shaft of the conveying drive motor (61), and the second connecting pulley is sleeved on the second connecting shaft (64); the first connecting belt (62) is sleeved on the first connecting pulley and the second connecting pulley; the second pulley group includes a first driving pulley, a plurality of first driven pulleys (65), a first connecting belt (62), and a second connecting belt (63); the first driving pulley is sleeved on the second connecting shaft (64), and each of the first driven pulleys (65) is correspondingly sleeved on the shaft of each of the conveying wheels (221); the first connecting belt (62) is sleeved on each of the first driven pulleys (65) and the first driving pulley.
10. The dock of claim 9, wherein, The first conveying structure (21) includes two first tensioning pulleys (211) and a first transmission belt (213); the two first tensioning pulleys (211) are disposed on the inner sidewall of the support plate (70); the first transmission belt (213) is sleeved on the two first tensioning pulleys (211); a third connecting pulley (82) is sleeved on the shaft of one of the two first tensioning pulleys (211), and the second connecting belt (63) is sleeved on the third connecting pulley (82). The third conveying structure (23) includes two second tensioning rollers (231) and a second transmission belt (232). The two second tensioning rollers (231) are located on the inner sidewall of the support plate (70), and the second transmission belt (232) is sleeved on the two second tensioning rollers (231). A fourth connecting roller (81) is sleeved on the shaft of one of the two second tensioning rollers (231), and the second connecting belt (63) is sleeved on the fourth connecting roller (81).