An irradiation sterilization and dispensing device

CN224632677UActive Publication Date: 2026-08-14青岛青迈高能电子辐照有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]现有的辐照灭菌设备通常只具备单一的灭菌功能,对于需要分类处理的多种物料,灭菌后的物料需要人工进行分拣和归类,不仅处理效率低下、劳动强度大,而且在分料过程中存在人为操作带来的二次污染风险

Benefits of technology

本实用新型设置了高清摄像头、旋转组件和推料组件的联动结构,通过高清摄像头对灭菌后的物料进行识别,并控制旋转组件将物料转向指定的分料架,再由推料组件将其推入,实现了灭菌后物料的分类,显著提高了分料效率和准确性,降低了人工操作带来的误差和二次污染风险。当物料滑落到位并与推板接触时,压力传感器能够精确检测到信号并触发电动伸缩杆工作,确保了推料动作的精准性和可靠性,避免了因物料位置不当而导致的分料失败或设备卡滞,增强了整个装置运行的稳定性和流畅性。

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Abstract

This utility model discloses an irradiation sterilization and dispensing device, including a frame. An extension plate is fixedly connected to one end of the bottom surface of the frame. An installation box is fixedly connected to the middle of the bottom surface of the extension plate. A rotating component is arranged inside the installation box. A rotating plate is connected to the rotating component. A pushing component is arranged on the top surface of the rotating plate. A first support frame is fixedly connected to the middle of the front and rear sides of the frame. An electron beam irradiator is fixedly connected to the top wall of the first support frame. A second mounting frame is fixedly connected to the right end of the top surface of the frame. A high-definition camera is fixedly connected to the top wall of the second mounting frame. This utility model realizes the classification of sterilized materials, significantly improves the dispensing efficiency and accuracy, and reduces the error and secondary contamination risk caused by manual operation. When the material slides into place and contacts the pushing plate, the pressure sensor can accurately detect the signal and trigger the electric telescopic rod to work, ensuring the accuracy and reliability of the pushing action.
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Description

Technical Field

[0001] This utility model relates to the field of irradiation sterilization technology, specifically to an irradiation sterilization dispensing device. Background Technology

[0002] Irradiation sterilization is an effective method that uses electromagnetic waves generated by ionizing radiation to kill most microorganisms on materials. When used, irradiation sterilization technology can directly act on biomolecules, breaking hydrogen bonds, oxidizing double bonds, destroying ring structures, or causing certain molecules to polymerize, thereby damaging and changing the structure of biological macromolecules, thus inhibiting or killing microorganisms.

[0003] Existing irradiation sterilization equipment typically only has a single sterilization function. For multiple materials that need to be sorted and processed, the sterilized materials need to be manually sorted and classified, which is not only inefficient and labor-intensive, but also poses a risk of secondary contamination due to human operation during the sorting process. Summary of the Invention

[0004] The purpose of this invention is to provide an irradiation sterilization and dispensing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an irradiation sterilization and dispensing device, comprising a frame, an extension plate fixedly connected to one end of the bottom surface of the frame, an installation box fixedly connected to the middle of the bottom surface of the extension plate, a rotating assembly disposed inside the installation box, a rotating plate connected to the rotating assembly, a pushing assembly disposed on the top surface of the rotating plate, a first support frame fixedly connected to the middle of the front and rear sides of the frame, an electron beam irradiator fixedly connected to the top wall of the first support frame, a second mounting frame fixedly connected to the right end of the top surface of the frame, and a high-definition camera fixedly connected to the top wall of the second mounting frame.

[0006] Preferably, the rotating assembly includes a first motor, a first gear, a rotating rod, and a second gear. The first motor is fixedly connected to the bottom of the inner side wall of the mounting box, the first gear is fixedly connected to the output shaft of the first motor, the bottom end of the rotating rod is rotatably connected to the middle of the inner surface of the mounting box, the top end of the rotating rod passes through an extension plate, the second gear is fixedly connected to the middle of the rotating rod, and the rotating plate is fixedly connected to the top surface of the rotating rod.

[0007] Preferably, the pushing assembly includes a U-shaped frame, an electric telescopic rod, a pressure sensor, and a push plate. The U-shaped frame is fixedly connected to the top surface of the rotating plate, the electric telescopic rod is fixedly connected to the side of the U-shaped frame, the pressure sensor is fixedly connected to the telescopic end of the electric telescopic rod, and the push plate is fixedly connected to the side of the pressure sensor away from the electric telescopic rod.

[0008] Preferably, an electric conveyor belt is provided on the inner side wall of the frame.

[0009] Preferably, the top surface of the extension plate is fixedly connected to an inclined panel, and multiple material distribution racks are fixedly connected to the top edge of the extension plate in a circumferential distribution.

[0010] Preferably, a control panel is fixedly connected to the front side of the frame.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention features a linked structure of a high-definition camera, a rotating component, and a pushing component. The high-definition camera identifies the sterilized material and controls the rotating component to turn the material towards the designated dispensing rack. The pushing component then pushes the material in, achieving the classification of sterilized materials. This significantly improves dispensing efficiency and accuracy, reducing errors and the risk of secondary contamination from manual operation. When the material slides into place and contacts the pusher plate, a pressure sensor accurately detects the signal and triggers the electric telescopic rod, ensuring the precision and reliability of the pushing action. This avoids dispensing failures or equipment jamming due to improper material positioning, enhancing the stability and smoothness of the entire device's operation. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the rotating component structure of this utility model; Figure 4 This is a schematic diagram of the pusher assembly structure of this utility model.

[0013] In the diagram: 1. Frame; 2. Extension plate; 3. Mounting box; 4. Rotating assembly; 41. First motor; 42. First gear; 43. Rotating rod; 44. Second gear; 5. Rotating plate; 6. Pushing assembly; 61. U-shaped frame; 62. Electric telescopic rod; 63. Pressure sensor; 64. Push plate; 7. First support frame; 8. Electron beam irradiator; 9. Second mounting frame; 10. High-definition camera; 11. Electric conveyor belt; 12. Inclined panel; 13. Material distribution rack; 14. Control panel. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4 This utility model provides a technical solution: an irradiation sterilization and dispensing device, including a frame 1, an extension plate 2 installed at one end of the bottom surface of the frame 1 by bolts, a mounting box 3 installed in the middle of the bottom surface of the extension plate 2 by bolts, a rotating component 4 installed inside the mounting box 3, a pushing component 6 installed on the top surface of the rotating plate 5, a first support frame 7 installed in the middle of the front and rear sides of the frame 1 by bolts, an electron beam irradiator 8 installed on the top wall of the first support frame 7 by bolts, a second mounting frame 9 installed on the right end of the top surface of the frame 1 by bolts, and a high-definition camera 10 installed on the top wall of the second mounting frame 9 by bolts.

[0016] The rotating assembly 4 includes a first motor 41, a first gear 42, a rotating rod 43, and a second gear 44. The first motor 41 is bolted to the bottom of the inner side wall of the mounting box 3. The first gear 42 is keyed to the output shaft of the first motor 41. The bottom end of the rotating rod 43 is rotatably connected to the middle of the inner surface of the mounting box 3 via a bearing. The top end of the rotating rod 43 passes through the extension plate 2. The second gear 44 is keyed to the middle of the rotating rod 43. The rotating plate 5 is bolted to the top surface of the rotating rod 43.

[0017] The material pushing assembly 6 includes a U-shaped frame 61, an electric telescopic rod 62, a pressure sensor 63, and a push plate 64. The U-shaped frame 61 is bolted to the top surface of the rotating plate 5, the electric telescopic rod 62 is bolted to the side of the U-shaped frame 61, the pressure sensor 63 is threaded to the telescopic end of the electric telescopic rod 62, and the push plate 64 is bolted to the side of the pressure sensor 63 away from the electric telescopic rod 62.

[0018] The electric conveyor belt 11 is installed on the inner side wall of the frame 1.

[0019] The inclined panel 12 is bonded to the top surface of the extension plate 2, and multiple material distribution racks 13 are distributed in a circle and installed on the edge of the top surface of the extension plate 2 by bolts.

[0020] The control panel 14 is bolted to the front side of the frame 1. The control panel 14 is connected to the external material identification system through wires. The control panel 14 integrates switches and programmable controllers that are used in conjunction with various electronic devices. It is electrically connected to each electronic device through wires and is powered by an external power supply. Each switch can be operated to control the opening and closing of each electronic device. The above-mentioned electronic devices are all existing technologies, and their specific structures, working principles and electrical connections are not described in detail here.

[0021] Working principle: In use, the device sterilizes the material on the surface of the electric conveyor belt 11 by irradiating it with an electron beam irradiator 8. The material then falls onto the inclined panel 12 on the surface of the rotating plate 5. The high-definition camera 10 takes a picture of the material and transmits it to the material identification system. The material identification system identifies the material and transmits a signal to the control panel 14. The control panel 14 starts the first motor 41. The first motor 41 drives the rotating rod 43 to rotate 90 degrees or multiples of 90 degrees through the first gear 42 and the second gear 44. This causes the rotating plate 5 to rotate to the corresponding position. The material slides on the inclined panel 12 until it contacts the push plate 64. The pressure sensor 64 detects the pressure and transmits a signal to the control panel 14. The control panel 14 then starts the electric telescopic rod 62. The electric telescopic rod 62 drives the push plate 64 to extend, pushing the material onto the corresponding material distribution rack 13, thus completing the material distribution operation. This utility model has the advantages of being easy to use and having good performance.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An irradiation sterilization and dispensing device, comprising a frame (1), characterized in that: An extension plate (2) is fixedly connected to one end of the bottom surface of the frame (1). An installation box (3) is fixedly connected to the middle of the bottom surface of the extension plate (2). A rotating component (4) is provided inside the installation box (3). A rotating plate (5) is connected to the rotating component (4). A pusher component (6) is provided on the top surface of the rotating plate (5). A first support frame (7) is fixedly connected to the middle of the front and rear sides of the frame (1). An electron beam irradiator (8) is fixedly connected to the top wall of the first support frame (7). A second mounting frame (9) is fixedly connected to the right end of the top surface of the frame (1). A high-definition camera (10) is fixedly connected to the top wall of the second mounting frame (9).

2. The irradiation sterilization and dispensing device according to claim 1, characterized in that: The rotating assembly (4) includes a first motor (41), a first gear (42), a rotating rod (43), and a second gear (44). The first motor (41) is fixedly connected to the bottom of the inner side wall of the mounting box (3). The first gear (42) is fixedly connected to the output shaft of the first motor (41). The bottom end of the rotating rod (43) is rotatably connected to the middle of the inner surface of the mounting box (3). The top end of the rotating rod (43) passes through the extension plate (2). The second gear (44) is fixedly connected to the middle of the rotating rod (43). The rotating plate (5) is fixedly connected to the top surface of the rotating rod (43).

3. The irradiation sterilization and dispensing device according to claim 1, characterized in that: The feeding assembly (6) includes a U-shaped frame (61), an electric telescopic rod (62), a pressure sensor (63), and a push plate (64). The U-shaped frame (61) is fixedly connected to the top surface of the rotating plate (5), the electric telescopic rod (62) is fixedly connected to the side of the U-shaped frame (61), the pressure sensor (63) is fixedly connected to the telescopic end of the electric telescopic rod (62), and the push plate (64) is fixedly connected to the side of the pressure sensor (63) away from the electric telescopic rod (62).

4. The irradiation sterilization and dispensing device according to claim 1, characterized in that: An electric conveyor belt (11) is provided on the inner side wall of the frame (1).

5. The irradiation sterilization and dispensing device according to claim 1, characterized in that: The top surface of the extension plate (2) is fixedly connected to a sloping panel (12), and multiple material distribution racks (13) are fixedly connected to the edge of the top surface of the extension plate (2) in a circular distribution.

6. The irradiation sterilization and dispensing device according to claim 1, characterized in that: The front side of the frame (1) is fixedly connected to a control panel (14).