A type of integrated depaneling and rotating machine

CN224632728UActive Publication Date: 2026-08-14SHENZHEN ZHISHENGWEI AUTOMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-21
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]现有拆板旋转一体机虽能实现基本的拆板与旋转功能,但在自动化衔接与适配性上存在不足,其拆板机构与旋转平台多为独立控制,工序切换时需人工辅助移送板材,易导致衔接卡顿,影响整体效率,部分设备的旋转角度精度不足,难以满足板材后续加工对特定转向角度的要求,适配性较弱,难以融入高速自动化生产线的问题,为了解决该技术问题,本实用新型提出了一种拆板旋转一体机

Benefits of technology

[0014]本实用新型提供了一种拆板旋转一体机。具备以下有益效果:

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Abstract

This utility model discloses a disassembly and rotation integrated machine, including a housing, with a frame fixedly connected inside the housing. A lifting mechanism is fixedly installed inside the frame, and the lifting mechanism includes a mounting base, a lead screw, and a sliding seat. In actual use, the mounting base supports a motor, which drives the lead screw to lift the sliding seat and the support plate. A limit rod ensures stable lifting. The support plate receives the carrier placed in the feed inlet. A motor on the fixed frame drives a small sprocket, which in turn drives a large sprocket and a rotating rod to rotate. The rotating rod, through a connecting plate, drives a vacuum suction cup to pick up and place the carrier, rotating it to the track transfer mechanism where it is transported out through the discharge port. This design solves the problems of traditional meter handling requiring manual operation, low efficiency, and prone to errors. It changes the disconnect between loading / unloading and rotating processes, achieving automated transfer and rotation through mechanical linkage, improving the efficiency and accuracy of meter processing, and adapting to assembly line operation requirements.
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Description

Technical Field

[0001] This utility model relates to the field of integrated plate disassembly and rotation machine, specifically an integrated plate disassembly and rotation machine. Background Technology

[0002] A panel disassembly and rotation integrated machine is a device that integrates panel disassembly and rotation functions. It consists of a panel disassembly mechanism, a rotation platform, and a control system. The panel disassembly mechanism automatically disassembles the panel connections, and the rotation platform can rotate the panel at multiple angles. Suitable for industries such as furniture and building materials, it eliminates the need for manual handling and flipping, continuously completing panel disassembly and rotation operations, reducing process connection time, improving work efficiency, and avoiding panel damage caused by manual operation. It is adaptable to the processing needs of panels of different specifications.

[0003] While existing integrated depaneling and rotating machines can achieve basic depaneling and rotating functions, they have shortcomings in automation and adaptability. Their depaneling mechanism and rotating platform are mostly independently controlled, requiring manual assistance to transfer the plates during process switching, which can easily lead to connection jams and affect overall efficiency. The rotation angle accuracy of some equipment is insufficient, making it difficult to meet the requirements of subsequent plate processing for specific turning angles. Their adaptability is weak, making it difficult to integrate into high-speed automated production lines. To solve this technical problem, this utility model proposes an integrated depaneling and rotating machine. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] While existing integrated depaneling and rotating machines can achieve basic depaneling and rotating functions, they have shortcomings in automation and adaptability. Their depaneling mechanism and rotating platform are mostly independently controlled, requiring manual assistance to transfer the plates during process switching, which can easily lead to connection jams and affect overall efficiency. The rotation angle accuracy of some equipment is insufficient, making it difficult to meet the requirements of subsequent plate processing for specific turning angles. Their adaptability is weak, making it difficult to integrate into high-speed automated production lines. To solve this technical problem, this utility model proposes an integrated depaneling and rotating machine.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a plate-removing and rotating integrated machine, comprising a housing, a frame fixedly connected inside the housing, a lifting mechanism fixedly installed inside the frame, the lifting mechanism comprising a mounting base, a lead screw, and a sliding base, the sliding base being threadedly connected to the outer wall of the lead screw, and a bearing plate fixedly connected to the outer wall of the sliding base, and a flipping mechanism fixedly installed inside the frame, the flipping mechanism comprising a motor, a rotating rod, and a vacuum suction cup, a connecting plate fixedly connected to the outer wall of the rotating rod, and the vacuum suction cup fixedly connected to the outer wall of the connecting plate.

[0008] Preferably, the mounting base is fixedly connected to the outer wall of the frame, and a motor is fixedly connected to the top of the mounting base. A lead screw is fixedly connected to the output end of the motor and is rotatably connected inside the mounting base.

[0009] Preferably, a pair of limiting rods are fixedly connected between the upper and lower mounting seats, and the sliding seat is slidably connected to the outer wall of the limiting rods, and a carrier is provided inside the bearing plate.

[0010] Preferably, a fixed frame is fixedly connected inside the frame, the second motor is fixedly connected to the outer wall of the fixed frame, a small sprocket is fixedly connected to the output shaft of the second motor, a large sprocket is fixedly connected to the outer wall of one end of the rotating rod, and the rotating rod is connected to the large sprocket through a chain.

[0011] Preferably, bearing seats are fixedly connected to both sides inside the frame, and the two ends of the rotating rod are respectively fixedly connected to the bearing seats on both sides.

[0012] Preferably, a pair of inspection doors are rotatably connected to the outside of the housing, a touch screen is provided on one side of the upper part of the housing, a three-color light is fixedly connected to the top of the housing, a feed inlet is provided on one side of the housing, the feed inlet corresponds to the support plate, a discharge outlet is provided on the other side of the housing, and a track-shifting cutting mechanism is fixedly connected inside the frame, the track-shifting cutting mechanism corresponds to the discharge outlet.

[0013] (III) Beneficial Effects

[0014] This utility model provides a plate-disassembly and rotation integrated machine. It has the following beneficial effects:

[0015] (1) The mounting base supports motor one. Motor one drives the lead screw to lift the sliding seat and the bearing plate. The limit rod ensures the stability of the lifting. The bearing plate receives the carrier put in from the feed port. Motor two on the fixed frame drives the small sprocket, which drives the large sprocket and the rotating rod to flip through the chain. The rotating rod drives the vacuum suction cup to pick up and put in the carrier through the connecting plate. The carrier is flipped to the track transfer mechanism and transported out from the discharge port. This combination solves the problem that traditional electric meter handling requires manual operation, is inefficient and prone to errors. It changes the situation of disconnect between loading and unloading and flipping processes. Through mechanical linkage, it realizes automated transfer and flipping, improves the efficiency and accuracy of electric meter processing, and is suitable for assembly line operation requirements. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall unfolded structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the disintegration structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the external structure of the connecting plate of this utility model;

[0020] Figure 5 This is a schematic diagram of the external structure of the sliding seat of this utility model.

[0021] In the diagram: 1. Outer shell; 2. Frame; 3. Touch screen; 4. Tri-color light; 5. Lifting mechanism; 501. Mounting base; 502. Motor 1; 503. Lead screw; 504. Sliding seat; 505. Limiting rod; 6. Bearing plate; 7. Carrier; 8. Fixing frame; 9. Tilting mechanism; 901. Motor 2; 902. Small sprocket; 903. Chain; 904. Bearing seat; 905. Rotating rod; 906. Large sprocket; 907. Connecting plate; 908. Vacuum suction cup; 10. Feed inlet; 11. Inspection door; 12. Discharge outlet; 13. Track transfer cutting mechanism. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] Please see Figure 1-5 This utility model provides a technical solution:

[0024] Example 1: A plate-removing and rotating integrated machine includes a housing 1, with a frame 2 fixedly connected inside the housing 1. A lifting mechanism 5 is fixedly installed inside the frame 2. The lifting mechanism 5 includes a mounting base 501, a lead screw 503, and a sliding seat 504. The sliding seat 504 is threadedly connected to the outer wall of the lead screw 503, and a bearing plate 6 is fixedly connected to the outer wall of the sliding seat 504. A flipping mechanism 9 is fixedly installed inside the frame 2. The flipping mechanism 9 includes a second motor 901, a rotating rod 905, and a vacuum suction cup 908. A connecting plate 907 is fixedly connected to the outer wall of the rotating rod 905, and the vacuum suction cup 908 is fixedly connected to the outer wall of the connecting plate 907. The mounting base 501 is fixedly connected to the outer wall of the frame 2, and a first motor 502 is fixedly connected to the top of the mounting base 501. The lead screw 503 is fixedly connected to the output end of the first motor 502 and rotatably connected inside the mounting base 501. A pair of limiting rods are fixedly connected between the upper and lower mounting bases 501. 505, and the sliding seat 504 is slidably connected to the outer wall of the limiting rod 505. The carrier plate 6 is provided with a carrier 7. The frame 2 is fixedly connected to the inner wall of the frame. The motor 2 901 is fixedly connected to the outer wall of the fixed frame 8. The output shaft of the motor 2 901 is fixedly connected to a small sprocket 902. The outer wall of one end of the rotating rod 905 is fixedly connected to a large sprocket 906. The rotating rod 905 is connected to the large sprocket 906 through a chain 903. Shafts are fixedly connected to both sides inside the frame 2. The bearing seat 904 and the rotating rod 905 are fixedly connected to the bearing seats 904 on both sides. A pair of maintenance doors 11 are rotatably connected to the outside of the outer shell 1. A touch screen 3 is set on one side of the upper part of the outer shell 1. A three-color light 4 is fixedly connected to the top of the outer shell 1. A feed port 10 is opened on one side of the outer shell 1, which corresponds to the bearing plate 6. A discharge port 12 is opened on the other side of the outer shell 1. A track cutting mechanism 13 is fixedly connected inside the frame 2, which corresponds to the discharge port 12.

[0025] First, the carrier 7 containing the electricity meter is placed into the support plate 6 through the feed port 10. At this time, the motor 502 on the mounting base 501 is started, which drives the lead screw 503 to rotate. When the lead screw rotates, it drives the sliding seat 504 to move up and down, thereby driving the support plate 6 to rise and fall. During the rising and falling process, the sliding seat 504 is limited by the limit rod 505 to ensure that the lifting and falling direction is consistent. After it rises to the meter retrieval position, the motor 901 on the outside of the fixed frame 8 is started, which drives the small sprocket 902 to rotate. Through the chain 903, the large sprocket 906 is driven to rotate, thereby causing the rotating rod 905 to flip. The two ends of the rotating rod are limited in the bearing seat 904. When the rotating rod flips, it drives the vacuum suction cup 908 on the connecting plate 907 to rotate, flipping and taking out the carrier 7 and the electricity meter. It is then rotated 180 degrees to the track transfer mechanism 13, and the carrier 7 is transported out through the discharge port 12. The cooperation of each component improves the working efficiency. The maintenance door 11 can be opened for internal maintenance. The equipment is operated through the touch screen 3.

[0026] Working principle: In use, firstly, the carrier 7 with the meter is placed inside the support plate 6 from the feed inlet 10. Then, the motor 502 on the mounting base 501 is started, driving the lead screw 503 to rotate. As the lead screw 503 rotates, it causes the sliding seat 504 to move up and down, and consequently, the support plate 6 to move up and down. Simultaneously, the sliding seat 504 is stopped by the limit rod 505 during lifting to ensure consistent direction. After lifting to the meter removal position, the motor 901 on the outer wall of the fixing frame 8 is started, driving the small sprocket 902 to rotate. The chain 903 drives the large sprocket 906 to rotate, which in turn drives the rotating rod 905 to flip. At the same time, both ends are limited in the bearing seats 904. When the rotating rod 905 flips, it drives the vacuum suction cup 908 on the connecting plate 907 to rotate, flipping and taking out the carrier 7 and the meter. After rotating 180 degrees to the position of the track transfer mechanism 13, the carrier 7 is transported out through the discharge port 12. Through their cooperation, the work efficiency is improved. The internal maintenance can be carried out by opening the maintenance door 11. The touch screen 3 operates the equipment.

[0027] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail (motor model: 39BYG001; electric actuator model: XTL100-500-24).

[0028] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A plate-disassembly and rotation integrated machine, characterized in that: The device includes an outer shell (1), a frame (2) fixedly connected inside the outer shell (1), a lifting mechanism (5) fixedly installed inside the frame (2), the lifting mechanism (5) including a mounting base (501), a lead screw (503) and a sliding seat (504), the sliding seat (504) being threadedly connected to the outer wall of the lead screw (503), and a bearing plate (6) fixedly connected to the outer wall of the sliding seat (504), and a flipping mechanism (9) fixedly installed inside the frame (2), the flipping mechanism (9) including a motor (901), a rotating rod (905) and a vacuum suction cup (908), a connecting plate (907) fixedly connected to the outer wall of the rotating rod (905), and the vacuum suction cup (908) fixedly connected to the outer wall of the connecting plate (907).

2. The panel dismounting and rotating integrated machine according to claim 1, characterized in that: The mounting base (501) is fixedly connected to the outer wall of the frame (2), and a motor (502) is fixedly connected to the top of the mounting base (501). The lead screw (503) is fixedly connected to the output end of the motor (502), and the lead screw (503) is rotatably connected inside the mounting base (501).

3. The panel dismounting and rotating integrated machine according to claim 2, characterized in that: A pair of limiting rods (505) are fixedly connected between the upper and lower mounting bases (501), and the sliding base (504) is slidably connected to the outer wall of the limiting rods (505). A carrier (7) is provided inside the bearing plate (6).

4. The panel dismounting and rotating integrated machine according to claim 3, characterized in that: The frame (2) is fixedly connected to a fixed frame (8). The second motor (901) is fixedly connected to the outer wall of the fixed frame (8). The output shaft of the second motor (901) is fixedly connected to a small sprocket (902). One end of the rotating rod (905) is fixedly connected to a large sprocket (906), and the rotating rod (905) is connected to the large sprocket (906) through a chain (903).

5. The panel dismounting and rotating integrated machine according to claim 4, characterized in that: The frame (2) has bearing seats (904) fixedly connected to both sides inside, and the two ends of the rotating rod (905) are fixedly connected to the bearing seats (904) on both sides respectively.

6. The panel dismounting and rotating integrated machine according to claim 5, characterized in that: A pair of inspection doors (11) are rotatably connected to the outside of the outer shell (1). A touch screen (3) is provided on one side of the upper part of the outer shell (1). A three-color light (4) is fixedly connected to the top of the outer shell (1). A feed inlet (10) is opened on one side of the outer shell (1), which corresponds to the bearing plate (6). A discharge port (12) is opened on the other side of the outer shell (1). A track transfer cutting mechanism (13) is fixedly connected inside the frame (2), which corresponds to the discharge port (12).