Ultra-thin material airflow suspension conveyor

Abstract

This utility model relates to the field of ultra-thin material conveying technology and discloses an ultra-thin material airflow suspension conveying device, including a base plate. A conveying box is fixedly connected to the upper surface of the base plate. A motor is fixedly connected to the outer wall of the conveying box. A lead screw is fixedly installed at the output end of the motor. A moving block is threadedly connected to the outer wall of the lead screw. A limit block is fixedly connected to the outer wall of the moving block. A limit strip is slidably connected to the outer wall of the limit block. A sliding shaft is slidably connected inside the moving block. A connecting frame is rotatably connected to the outer wall of the sliding shaft. A protective component and a driving component are provided on the outer wall of the conveying box. In this utility model, by starting the motor to drive the lead screw to rotate, the interaction between the moving block, limit block, limit strip, sliding shaft, connecting frame, support column, fixed frame, and nozzle can adjust the nozzle angle, thereby controlling the airflow direction. It has wide applications and can flexibly control the conveying speed.

Description

Technical Field

[0001] This utility model relates to the field of ultra-thin material conveying technology, and in particular to an ultra-thin material airflow suspension conveying device. Background Technology

[0002] Ultrathin materials are extremely thin and have low bending stiffness, making them prone to wrinkles, cracks, or permanent deformation. Even slight mechanical contact or airflow disturbance can cause them to drift or break. Therefore, they cannot withstand the friction, tension, impact, and contamination caused by traditional mechanical or high-speed pneumatic conveying. Thus, contactless transportation is required, which necessitates the use of ultrathin material airflow suspension conveying devices.

[0003] The ultrathin material airflow suspension conveying device is a device for airflow suspension conveying of ultrathin materials. In the past, non-contact transportation of ultrathin materials was usually driven by the magnetic field formed by magnets, electromagnets or superconducting magnets. This method of transportation has limitations, as it can only transport metal products and the speed is difficult to adjust. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an ultra-thin material airflow suspension conveying device, which aims to improve the limitations of non-contact transportation, which can only transport metal products and has difficulty in adjusting the speed during transportation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an ultra-thin material airflow suspension conveying device, comprising a base plate, a conveying box fixedly connected to the upper surface of the base plate, a motor fixedly connected to the outer wall of the conveying box, a lead screw fixedly installed at the output end of the motor, the outer wall of the lead screw rotatably connected to the inside of the conveying box, a moving block threadedly connected to the outer wall of the lead screw, a limit block fixedly connected to the outer wall of the moving block, a limit strip slidably connected to the outer wall of the limit block, the lower surface of the limit strip fixedly connected to the inside of the conveying box, a sliding shaft slidably connected to the inside of the moving block, a connecting frame rotatably connected to the outer wall of the sliding shaft, a support column fixedly connected to the inside of the connecting frame, the outer wall of the support column rotatably connected to the inside of the conveying box, a fixing frame fixedly connected to the outer wall of the support column, a nozzle fixedly connected to the upper surface of the fixing frame, a discharge platform provided on the upper surface of the base plate, and a protective component and a driving component provided on the outer wall of the conveying box.

[0006] The above technical solution involves setting up a conveyor box above the base plate. The conveyor box can be used to transport ultra-thin materials. The material slides onto the conveyor box via the unloading platform. Multiple sets of nozzles are installed above the conveyor box. The nozzles can spray airflow to form a stable air film above the conveyor box. By adjusting the angle of the nozzles, shearing force can be generated to transport the ultra-thin materials. Starting the motor can drive the lead screw to rotate, which in turn drives the moving block to move. At the same time, it can drive the limiting block to slide on the inner wall of the limiting strip, which in turn drives the sliding shaft to slide. Simultaneously, it can drive the connecting frame to rotate, which in turn drives the support column to rotate. This also drives the fixed frame and the nozzles to rotate, achieving the effect of adjusting the nozzle angle so as to flexibly control the airflow direction and control the transport speed.

[0007] Preferably, the protective component includes a buffer chamber, the outer wall of which is fixedly connected to the outer wall of the conveyor box, a baffle is fixedly connected to the upper surface of the buffer chamber, a nozzle is fixedly connected to the inside of the buffer chamber, and an air compressor is fixedly connected to the outer wall of the buffer chamber.

[0008] Preferably, the drive assembly includes an electric telescopic rod, the outer wall of which is fixedly connected to the outer wall of the conveyor box, and a connecting column is fixedly connected to the output end of the electric telescopic rod, the outer wall of which is fixedly connected to the outer wall of the moving block.

[0009] The buffer chamber is fixedly connected to a connecting pipe, and the outer wall of the connecting pipe is fixedly connected to the outer wall of the nozzle.

[0010] Preferably, a filter plate is slidably connected inside the air compressor, and a handle is fixedly connected to the outer wall of the filter plate.

[0011] Preferably, the air compressor has a sliding column slidably connected inside, an inclined block is fixedly connected to the outer wall of the sliding column, the outer wall of the inclined block is slidably connected to the inside of the air compressor, a connecting block is attached to the outer wall of the inclined block, a support block is fixedly connected to the outer wall of the connecting block, and the outer wall of the support block is slidably connected to the inside of the air compressor.

[0012] Preferably, the outer wall of the support block is provided with a spring, the outer wall of the spring is fixedly connected to the inside of the air compressor, the inside of the support block is fixedly connected to a rotating shaft, and the outer wall of the rotating shaft is rotatably connected to a rotating plate.

[0013] Preferably, the inside of the rotating plate is rotatably connected to a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to a locking block, the outer wall of the locking block being engaged with the inside of the filter plate.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, the starting motor drives the threaded rod to rotate, and the electric telescopic rod can also be started to drive the connecting column to move. Through the cooperation between the moving block, the limiting block, the limiting strip, the sliding shaft, the connecting frame, the support column, the fixed frame and the nozzle, the nozzle angle can be adjusted, thereby achieving the effect of controlling the airflow direction. It has a wide range of applications and can flexibly control the transportation speed.

[0016] 2. In this utility model, the cooperation between the air compressor, filter plate, handle, sliding column, inclined block, connecting block, support block, spring, rotating shaft, rotating plate, rotating shaft and locking block can drive the locking block to lock the filter plate, thereby achieving the effect of quick disassembly of the filter plate, so as to clean the filter plate in time and ensure the stability of airflow. Attached Figure Description

[0017] Figure 1 This is a perspective view of the ultra-thin material airflow suspension conveying device proposed in this utility model;

[0018] Figure 2 This is a partial structural diagram of the support column of the ultra-thin material airflow suspension conveying device proposed in this utility model;

[0019] Figure 3 This is a partial structural diagram of the fixing frame of the ultra-thin material airflow suspension conveying device proposed in this utility model;

[0020] Figure 4 This is a partial structural diagram of the nozzle of the ultra-thin material airflow suspension conveying device proposed in this utility model;

[0021] Figure 5 This is a partial structural diagram of the connecting pipe of the ultra-thin material airflow suspension conveying device proposed in this utility model;

[0022] Figure 6 This is a partial structural diagram of the baffle of the ultra-thin material airflow suspension conveying device proposed in this utility model;

[0023] Figure 7 This is a partial structural diagram of the sliding column of the ultra-thin material airflow suspension conveying device proposed in this utility model;

[0024] Figure 8 This is a partial structural diagram of the spring in the ultra-thin material airflow suspension conveying device proposed in this utility model.

[0025] Legend:

[0026] 1. Base plate; 2. Conveyor box; 3. Motor; 4. Lead screw; 5. Moving block; 6. Limit block; 7. Limit strip; 8. Sliding shaft; 9. Connecting frame; 10. Support column; 11. Fixing frame; 12. Nozzle; 13. Protective components; 1301. Buffer chamber; 1302. Baffle; 1303. Spray head; 1304. Air compressor; 14. Connecting pipe; 15. Drive assembly; 1501. Electric telescopic rod; 1502. Connecting column; 16. Filter plate; 17. Handle; 18. Sliding column; 19. Inclined block; 20. Connecting block; 21. Support block; 22. Spring; 23. Rotating shaft; 24. Rotating plate; 25. Rotating shaft; 26. Clamping block; 27. Unloading platform. Detailed Implementation

[0027] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] Example 1:

[0029] Reference Figure 1 , Figure 2 and Figure 3 An embodiment of this utility model provides an ultra-thin material airflow suspension conveying device, including a base plate 1, a conveying box 2 fixedly connected to the upper surface of the base plate 1, a motor 3 fixedly connected to the outer wall of the conveying box 2, a lead screw 4 fixedly installed at the output end of the motor 3, the outer wall of the lead screw 4 rotatably connected to the inside of the conveying box 2, a moving block 5 threadedly connected to the outer wall of the lead screw 4, a limiting block 6 fixedly connected to the outer wall of the moving block 5, a limiting strip 7 slidably connected to the outer wall of the limiting block 6, the lower surface of the limiting strip 7 fixedly connected to the inside of the conveying box 2, a sliding shaft 8 slidably connected to the inside of the moving block 5, a connecting frame 9 rotatably connected to the outer wall of the sliding shaft 8, a support column 10 fixedly connected to the inside of the connecting frame 9, the outer wall of the support column 10 rotatably connected to the inside of the conveying box 2, a fixing frame 11 fixedly connected to the outer wall of the support column 10, a nozzle 12 fixedly connected to the upper surface of the fixing frame 11, a discharge platform 27 provided on the upper surface of the base plate 1, and a protective component 13 and a drive component 15 provided on the outer wall of the conveying box 2;

[0030] Specifically, the base plate 1 supports the entire conveying device. A conveying box 2 is positioned above the base plate 1, conveying ultra-thin materials. The conveying box 2 also secures the motor 3. Starting the motor 3 drives the lead screw 4 to rotate, which in turn moves the moving block 5. This movement of the moving block 5 causes the limiting block 6 to slide within the limiting strip 7. The limiting strip 7 limits the movement of the limiting block 6, ensuring that the moving block 5 always slides horizontally. The moving block 5 also drives the sliding shaft 8 to slide within it. The moving block 5 has a sliding mechanism inside that limits the movement of the sliding shaft 8. The trough, through the movement of the sliding shaft 8, can drive the connecting frame 9 to rotate, which in turn drives the support column 10 to rotate. The support column 10 rotates inside the conveying box 2, and the conveying box 2 supports the support column 10. The support column 10 can drive the fixed frame 11 to rotate, which in turn drives the nozzle 12 to rotate, thereby achieving the effect of adjusting the angle of the nozzle 12. The pressure sprayed by the nozzle 12 forms a stable air film above the conveying box 2. By adjusting the angle of the nozzle 12, a shearing force can be generated to achieve the effect of conveying ultra-thin materials and controlling the conveying speed of ultra-thin materials.

[0031] Reference Figure 4 The protective component 13 includes a buffer chamber 1301, the outer wall of the buffer chamber 1301 is fixedly connected to the outer wall of the conveyor box 2, a baffle 1302 is fixedly connected to the upper surface of the buffer chamber 1301, a nozzle 1303 is fixedly connected to the inside of the buffer chamber 1301, and an air compressor 1304 is fixedly connected to the outer wall of the buffer chamber 1301.

[0032] Specifically, the protective component 13 can protect ultra-thin materials. Buffer chambers 1301 are provided on both sides of the conveyor box 2. The buffer chambers 1301 are used to convey airflow pressure. Baffles 1302 are provided on the upper surface of the buffer chambers 1301 to prevent materials from falling. Multiple nozzles 1303 are provided on the top of the buffer chambers 1301 to spray vertical airflow, preventing materials from shifting left and right during transportation and ensuring that materials do not collide with the baffles 1302. An air compressor 1304 is provided on the outer wall of the buffer chambers 1301. The air compressor 1304 is existing technology and can compress air and then spray it out. The air compressor 1304 can provide pressure to the buffer chambers 1301.

[0033] Example 2:

[0034] Reference Figure 4The drive assembly 15 includes an electric telescopic rod 1501. The outer wall of the electric telescopic rod 1501 is fixedly connected to the outer wall of the conveyor box 2. The output end of the electric telescopic rod 1501 is fixedly connected to a connecting column 1502. The outer wall of the connecting column 1502 is fixedly connected to the outer wall of the moving block 5.

[0035] Specifically, when adjusting the angle of nozzle 12, the drive assembly 15 can be replaced. The electric telescopic rod 1501 is fixed by the conveyor box 2. By starting the electric telescopic rod 1501, the connecting column 1502 can be moved. When the connecting column 1502 moves, the moving block 5 can be moved, thereby achieving the subsequent adjustment effect.

[0036] Reference Figure 4 and Figure 5 The buffer chamber 1301 is fixedly connected to the inside of the connecting pipe 14, and the outer wall of the connecting pipe 14 is fixedly connected to the outer wall of the nozzle 12.

[0037] Specifically, a connecting pipe 14 is provided inside the buffer chamber 1301. The connecting pipe 14 connects the nozzle 12 and the buffer chamber 1301. By releasing pressure through the buffer chamber 1301, the nozzle 12 can be driven to eject airflow in order to generate shear force.

[0038] Example 3:

[0039] Reference Figure 6 , Figure 7 and Figure 8 An air compressor 1304 has a filter plate 16 slidably connected inside, and a handle 17 fixedly connected to the outer wall of the filter plate 16. An air compressor 1304 has a sliding column 18 slidably connected inside, and an inclined block 19 fixedly connected to the outer wall of the sliding column 18. The outer wall of the inclined block 19 is slidably connected inside the air compressor 1304. A connecting block 20 is attached to the outer wall of the inclined block 19. A support block 21 is fixedly connected to the outer wall of the connecting block 20. The outer wall of the support block 21 is slidably connected inside the air compressor 1304. A spring 22 is provided on the outer wall of the support block 21. The outer wall of the spring 22 is fixedly connected inside the air compressor 1304. A rotating shaft 23 is fixedly connected inside the support block 21. A rotating plate 24 is rotatably connected to the outer wall of the rotating shaft 23. A rotating shaft 25 is rotatably connected inside the rotating plate 24. A locking block 26 is fixedly connected to the outer wall of the rotating shaft 25. The outer wall of the locking block 26 is locked inside the filter plate 16.

[0040] Specifically, the air compressor 1304 is used to compress air to generate pressure. During the air compression process, impurities may be generated. These impurities can be filtered by the filter plate 16. In order to clean the filter plate 16 in a timely manner, the filter plate 16 needs to be disassembled. The outer wall of the filter plate 16 is provided with a handle 17. By holding the handle 17, the filter plate 16 can be easily disassembled. By pressing the sliding column 18, the inclined block 19 can be moved to slide inside the air compressor 1304. The inclined block 19 can move the connecting block 20 to slide, and the connecting block 20 is in contact with the inclined block 19. When the connecting block 20 moves, it can cause the support block 21 to slide. When the support block 21 slides, it can cause the spring 22 to be compressed. The spring 22 rebounds and causes the locking block 26 to lock the filter plate 16. The support block 21 can drive the rotating shaft 23 to move. The rotating shaft 23 can drive the rotating plate 24 to rotate on the outer wall of the rotating shaft 25. The rotation of the rotating plate 24 can cause the locking block 26 to slide out of the interior of the filter plate 16, thereby achieving the effect of disassembling the filter plate 16 so as to clean the filter plate 16 in time, avoid clogging, and affect the stability of the airflow.

[0041] Working principle: When the conveying device is needed, the ultra-thin material is first fed through the unloading platform 27. The ultra-thin material slides through the unloading platform 27 to the top of the conveying box 2. The air compressor 1304 is started to provide high-pressure gas to the buffer chamber 1301. The high-pressure gas is sprayed vertically from the nozzle 1303, which can prevent the material from accidentally touching the baffle 1302 during transportation, realizing contactless transportation. The high-pressure gas provides airflow to the nozzle 12 through the connecting pipe 14. The nozzle 12 can generate horizontal shear force to form a stable air film to realize the transportation of the material. When the material is being transported, the motor 3 is started to drive the lead screw 4 to rotate inside the conveying box 2. When the lead screw 4 rotates, it can drive the moving block 5 to move. In addition, the electric telescopic rod 1501 can be activated to drive the connecting column 1502 to move, which in turn drives the moving block 5 to move. At the same time, it can drive the limiting block 6 to slide inside the limiting strip 7, which in turn drives the sliding shaft 8 to slide in the sliding groove opened inside the moving block 5. When the sliding shaft 8 slides, it can drive the connecting frame 9 to rotate, which in turn drives the support column 10 to rotate inside the conveying box 2. When the support column 10 rotates, it can drive the fixed frame 11 to adjust its angle, and at the same time drive the nozzle 12 to adjust its angle. By adjusting the different angles of the nozzle 12, the direction of airflow can be controlled so as to control the speed of material transportation.

[0042] A filter plate 16 is installed at the output end of the air compressor 1304 to purify the air and prevent impurities from affecting the airflow delivery effect. When the filter plate 16 needs to be disassembled, pressing the sliding column 18 while holding the base plate 1 will cause the inclined block 19 to slide. When the inclined block 19 slides, it will cause the connecting block 20 to slide inside the buffer chamber 1301, and at the same time, it will cause the support block 21 to slide. When the support block 21 slides, it will cause the spring 22 to be compressed, which will cause the rotating plate 24 to rotate on the outer wall of the rotating shaft 23. The outer wall of 25 rotates, and when the rotating plate 24 rotates, it can drive the locking block 26 to slide. When the locking block 26 slides out of the interior of the filter plate 16, the handle 17 can be pulled to drive the filter plate 16 out of the interior of the air compressor 1304, thereby achieving the effect of quick disassembly of the filter plate 16, so as to clean the filter plate 16 in time and avoid clogging. This device can not only achieve the effect of adjusting the angle of the nozzle 12 and flexibly control the speed of material transportation, but also achieve the effect of quick disassembly of the filter plate 16, avoiding air blockage that leads to unstable airflow and affects the transportation effect.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An ultra-thin material airflow suspension conveying device, comprising a base plate (1), characterized in that: A conveyor box (2) is fixedly connected to the upper surface of the base plate (1). A motor (3) is fixedly connected to the outer wall of the conveyor box (2). A lead screw (4) is fixedly installed at the output end of the motor (3). The outer wall of the lead screw (4) is rotatably connected to the inside of the conveyor box (2). A moving block (5) is threadedly connected to the outer wall of the lead screw (4). A limit block (6) is fixedly connected to the outer wall of the moving block (5). A limit strip (7) is slidably connected to the outer wall of the limit block (6). The lower surface of the limit strip (7) is fixedly connected to the inside of the conveyor box (2). The block (5) is internally slidably connected to a sliding shaft (8), the outer wall of the sliding shaft (8) is rotatably connected to a connecting frame (9), the inner wall of the connecting frame (9) is fixedly connected to a support column (10), the outer wall of the support column (10) is rotatably connected to the inside of the conveying box (2), the outer wall of the support column (10) is fixedly connected to a fixing frame (11), the upper surface of the fixing frame (11) is fixedly connected to a nozzle (12), the upper surface of the base plate (1) is provided with a discharge platform (27), and the outer wall of the conveying box (2) is provided with a protective component (13) and a drive component (15).

2. An ultra-thin material airflow levitation conveying device according to claim 1, characterized in that: The protective component (13) includes a buffer chamber (1301), the outer wall of which is fixedly connected to the outer wall of the conveying box (2), a baffle (1302) is fixedly connected to the upper surface of the buffer chamber (1301), a nozzle (1303) is fixedly connected to the inside of the buffer chamber (1301), and an air compressor (1304) is fixedly connected to the outer wall of the buffer chamber (1301).

3. The ultra-thin material airflow levitation conveying device according to claim 1, characterized in that: The drive assembly (15) includes an electric telescopic rod (1501), the outer wall of which is fixedly connected to the outer wall of the conveyor box (2), and the output end of the electric telescopic rod (1501) is fixedly connected to a connecting column (1502), the outer wall of which is fixedly connected to the outer wall of the moving block (5).

4. The ultra-thin material airflow levitation conveying device according to claim 2, characterized in that: The buffer chamber (1301) is fixedly connected to a connecting pipe (14), and the outer wall of the connecting pipe (14) is fixedly connected to the outer wall of the nozzle (12).

5. The ultra-thin material airflow levitation conveying device according to claim 2, characterized in that: The air compressor (1304) has a filter plate (16) slidably connected inside, and a handle (17) is fixedly connected to the outer wall of the filter plate (16).

6. The ultra-thin material airflow levitation conveying device according to claim 2, characterized in that: The air compressor (1304) has a sliding column (18) slidably connected inside. The outer wall of the sliding column (18) is fixedly connected to an inclined block (19). The outer wall of the inclined block (19) is slidably connected inside the air compressor (1304). The outer wall of the inclined block (19) is fitted with a connecting block (20). The outer wall of the connecting block (20) is fixedly connected to a support block (21). The outer wall of the support block (21) is slidably connected inside the air compressor (1304).

7. An ultra-thin material airflow levitation conveying device according to claim 6, characterized in that: The outer wall of the support block (21) is provided with a spring (22), the outer wall of the spring (22) is fixedly connected to the inside of the air compressor (1304), the inside of the support block (21) is fixedly connected with a rotating shaft (23), and the outer wall of the rotating shaft (23) is rotatably connected with a rotating plate (24).

8. An ultra-thin material airflow levitation conveying device according to claim 7, characterized in that: The rotating plate (24) is rotatably connected to a rotating shaft (25), and a locking block (26) is fixedly connected to the outer wall of the rotating shaft (25). The outer wall of the locking block (26) is locked inside the filter plate (16).

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