A type of asphalt pavement integrated maintenance vehicle loading machine

CN224632819UActive Publication Date: 2026-08-14HENAN WANLI ROAD&BRIDGE GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0002]在沥青路面养护领域的沥青路面养护车上,进行道路养护时,需要将原料投放到特定的搅拌器内,并且遵循环保节能的理念,一般会现场施工,利用旧料进行热再生,人工用铲子放到搅拌器内,这样效率太低,上料机就解决了这一问题,有厂家是装在车辆的侧面中间位置,因为他们的加热搅拌器在前方,这样上料方便,但是在侧面施工时至少占用两个通道,施工作业不方便

Benefits of technology

[0014]本实用新型安装在车辆的尾部,居中放置,采用顶部上料,向养护车后端炒料釜的上料口加料,上料机固定在炒料釜上,上料机由液压油缸驱动,平稳,承载量大,上料与料门开门机构一体,结构紧凑,安全准确;上料口含锁紧,防烟与密封好,减小污染;采用自动翻转式倒料,上料平稳,料斗斜口设计防止原料外溅,卸料干净,操作方便、省力;车尾上料施工时仅占用一个车道,方便作业。

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Abstract

This utility model discloses a feeding machine for an asphalt pavement comprehensive maintenance vehicle, relating to the field of asphalt pavement maintenance technology. It includes a track frame, a fixed seat, a lifting frame, a rotating frame, a hopper, and a hydraulic cylinder. The upper and lower ends of the track frame are respectively connected to the upper end of the frying pot and the rear of the maintenance vehicle's chassis. The fixed seat is installed on the upper end of the frying pot, and the first end of the rotating frame is hinged to the fixed seat. The lifting frame moves up and down along the track frame, the hopper is installed on the rear side of the lifting frame, and a connecting rod is hinged between the second end of the rotating frame and the lifting frame. The hydraulic cylinder is hinged between the upper end of the track frame and the rotating frame. This utility model is installed at the rear of the vehicle, centrally positioned, and uses top feeding to add material to the feeding port of the frying pot at the rear of the maintenance vehicle. Driven by a hydraulic cylinder, it has a large load capacity, stable feeding, and is convenient and labor-saving to operate. When feeding from the rear of the vehicle, it only occupies one lane, facilitating operation.
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Description

Technical Field

[0001] This utility model relates to the field of asphalt pavement maintenance technology, and in particular to a material loading machine for an asphalt pavement comprehensive maintenance vehicle. Background Technology

[0002] In the field of asphalt pavement maintenance, asphalt pavement maintenance vehicles need to put raw materials into a specific mixer when carrying out road maintenance. In accordance with the concept of environmental protection and energy conservation, on-site construction is generally carried out, and old materials are used for hot recycling. Manual shovels are used to put the materials into the mixer, which is too inefficient. The feeding machine solves this problem. Some manufacturers install it in the middle of the side of the vehicle because their heated mixer is in the front, which makes feeding convenient. However, when working on the side, it occupies at least two passages, which is inconvenient for construction operations. Utility Model Content

[0003] The purpose of this utility model is to solve at least one of the problems in the prior art mentioned above, and to provide a material loading machine for an asphalt pavement comprehensive maintenance vehicle.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A material loading machine for an asphalt pavement integrated maintenance vehicle includes a track frame, a fixed seat, a lifting frame, a rotating frame, a hopper, and a hydraulic cylinder. The upper and lower ends of the track frame are respectively connected to the upper end of the frying pot and the rear of the maintenance vehicle chassis. The fixed seat is installed on the upper end of the frying pot, and the first end of the rotating frame is hinged to the fixed seat. The lifting frame moves up and down along the track frame, the hopper is installed on the rear side of the lifting frame, and a connecting rod is hinged between the second end of the rotating frame and the lifting frame. The hydraulic cylinder is hinged between the upper end of the track frame and the rotating frame.

[0006] Furthermore, the track frame includes two vertical track grooves with opposite openings, the upper ends of which are bent toward the front end of the maintenance vehicle; a cross brace connects the front sides of the two track grooves.

[0007] Furthermore, the lifting frame includes a frame body, with several traveling wheels installed on both sides of the frame body that move along the track groove, and two swing arms hinged to the upper rear side of the frame body, with a connecting plate for installing a hopper connected between the middle of the two swing arms.

[0008] Furthermore, there are two connecting rods; the lower ends of the two connecting rods are respectively hinged to the ends of the two swing arms.

[0009] Furthermore, the swing arm is L-shaped, with the ends of the two swing arms located on both sides of the hopper.

[0010] Furthermore, the connecting rod is divided into two sections, with forward and reverse threaded sections at the close ends of the two sections, and an adjusting sleeve is threaded between the two sections.

[0011] Furthermore, the rotating frame is hinged with a connecting member, and a material gate covering the material inlet is hinged to the front side of the feeding port of the frying pot, and the material gate is hinged to the connecting member.

[0012] Furthermore, the rotating frame includes two connecting arms and a crossbar connecting the two connecting arms. The side of the connecting arm is provided with a cylinder seat that is hinged to the hydraulic cylinder. A locking member for pressing the material gate is connected between the two connecting arms.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This utility model is installed at the rear of the vehicle, centrally positioned, and uses top feeding to add material to the feeding port of the roasting kettle at the rear of the maintenance vehicle. The feeding machine is fixed on the roasting kettle and is driven by a hydraulic cylinder, ensuring stability and a large load capacity. The feeding and material gate opening mechanisms are integrated, resulting in a compact, safe, and accurate structure. The feeding port includes a locking mechanism, providing good smoke prevention and sealing, reducing pollution. It adopts an automatic tilting unloading system, ensuring stable feeding. The slanted design of the hopper prevents raw materials from splashing out, ensuring clean unloading. It is convenient and labor-saving to operate. When feeding from the rear of the vehicle, it only occupies one lane, facilitating operation. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a side view of the first side of the present invention.

[0017] Figure 3 This is a side view of the second side of the present invention.

[0018] Figure 4 This is a top view of the present invention.

[0019] Figure 5 This is a schematic diagram of the hopper tilting and feeding method of this utility model.

[0020] Figure 6 This is a schematic diagram of the rotating frame of this utility model.

[0021] In the diagram: 1. Track frame; 2. Fixed seat; 3. Lifting frame; 4. Rotating frame; 5. Connecting rod; 6. Connecting component; 7. Material gate; 8. Gate seat; 9. Hopper; 10. Hydraulic cylinder;

[0022] 11. Track groove; 12. Cross brace;

[0023] 31. Frame; 32. Swing arm; 33. Connecting plate; 34. Wheels;

[0024] 41. Connecting arm; 42. Locking element; 43. Hydraulic cylinder seat;

[0025] 51. Threaded section; 52. Adjusting sleeve. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0027] Specific embodiments of the asphalt pavement integrated maintenance vehicle loading machine provided by this utility model:

[0028] Please see Figure 1-6 The asphalt pavement comprehensive maintenance vehicle loading machine includes a track frame 1, a fixed seat 2, a lifting frame 3, a rotating frame 4, a hopper 9, and a hydraulic cylinder 10.

[0029] The track frame 1 includes two vertical track grooves 11 with opposite openings. The upper end of the track groove 11 is equipped with a stop plate to close it. The upper end of the track groove 11 is bent towards the front of the maintenance vehicle to form a curved arc track, so that the upper end of the track groove 11 is inclined to the feed port of the frying pot on the front side. A cross brace 12 is connected between the lower front sides of the two track grooves 11.

[0030] The upper and lower ends of the track frame 1 are respectively connected to the upper end of the frying pot and the rear of the maintenance vehicle chassis. The lower end of the track groove 11 is connected to the maintenance vehicle chassis by bolts. The upper end of the track groove 11 is welded with a support, which is connected to the upper end of the frying pot by bolts.

[0031] On the integrated maintenance vehicle, the frying pot for heating raw materials is installed at the rear of the vehicle and placed in the center; the upper end of the frying pot is equipped with a feeding port, which is designed to be inclined backward.

[0032] The fixed seat 2 is installed on the upper end of the frying pot. The fixed seat 2 is welded to the frying pot. Two fixed seats 2 are provided, corresponding to the two sides of the first end of the rotating frame 4 respectively. The first end of the rotating frame 4 is hinged to the two fixed seats 2 respectively through two pins.

[0033] The rotating frame 4 includes two connecting arms 41 and a crossbar connecting the two connecting arms 41. Each connecting arm 41 has a cylinder seat 43 on its side that is hinged to the hydraulic cylinder 10. The cylinder seat 43 is connected to the connecting arm 41 by welding. The two connecting arms 41 are respectively hinged to two fixed seats 2 via pins. There are two cylinder seats 43.

[0034] Two hydraulic cylinders 10 are hinged between the upper end of the track frame 1 and the rotating frame 4. Specifically, the two ends of the hydraulic cylinder 10 are respectively hinged to the cylinder seat 43 and the support at the upper end of the track groove 11 via pins. The extension and retraction of the hydraulic cylinder 10 causes the rotating frame 4 to rotate around the fixed seat 2.

[0035] The lifting frame 3 moves up and down along the track frame 1. The hopper 9 is installed on the rear side of the lifting frame 3. Specifically, the lifting frame 3 includes a frame body 31. Several traveling wheels 34 that move along the track groove 11 are installed on both sides of the frame body 31. The traveling wheels 34 are arranged in two layers, with a total of four, supporting the frame body 31 to move up and down along the track frame 1. Two swing arms 32 are hinged to the upper rear side of the frame body 31. A connecting plate 33 for installing the hopper 9 is connected between the middle of the two swing arms 32. The hopper 9 is connected to the connecting plate 33 by bolts. The swing arms 32 are L-shaped, and the ends of the two swing arms 32 are located on both sides of the hopper 9. The hopper 9 can move up and down with the lifting frame 3, and can also be tilted to feed material under the support of the swing arms 32 and the connecting plate 33. The upper end of the hopper 9 is designed with an slanted opening, which can facilitate loading and reduce material spillage.

[0036] The second end of the rotating frame 4 is hinged to the lifting frame 3 with two connecting rods 5. The upper ends of the two connecting rods 5 are respectively connected to the two connecting arms 41 by pins, and the lower ends of the two connecting rods 5 are respectively hinged to the ends of the two swing arms 32 by pins.

[0037] In some embodiments, the connecting rod 5 is divided into two sections, with forward and reverse threaded sections 51 at their adjacent ends; that is, one connecting rod 5 has a forward threaded section 51 and the other connecting rod 5 has a reverse threaded section 51. The two connecting rod sections 5 are connected by a threaded adjusting sleeve 52 for adjusting length. The adjusting sleeve 52 has symmetrical flat surfaces on both outer sides to facilitate length adjustment by rotating a wrench. A fastening nut is fitted on the outer side of the threaded section 51 to limit the length of the connecting rod 5 and prevent loosening. The hopper 9 is kept level in the initial state by adjusting the length of the connecting rods 5 on both sides.

[0038] The rotating frame 4 is hinged to a connecting piece 6. A door seat 8 is welded to the front side of the feeding port of the frying pot. The door seat 8 is fixed to the frying pot. The door seat 8 is hinged to a rotating material gate 7 that can cover the feeding port. The material gate 7 is hinged to the connecting piece 6. As the rotating frame 4 raises and lowers the hopper 9, the material gate 7 is automatically opened and closed through the connecting piece 6.

[0039] On the rotating frame 4, a locking member 42 for pressing the material gate 7 is connected between the two connecting arms 41. When the material gate 7 is closed, the locking member 42 presses against the upper side of the connecting member 6 and the material gate 7 to prevent the hinged material gate 7 from loosening, ensuring good smoke prevention and sealing, and reducing pollution.

[0040] Initially, the material gate 7 is closed, the hopper 9 is at the bottom, and the piston rod of the hydraulic cylinder 10 is retracted. When raw materials need to be fed using the feeder, the feeder button is rotated in the up direction. Driven by the hydraulic system, the piston rod of the hydraulic cylinder 10 extends, causing the rotating frame 4 to rotate around the pin on the fixed base 2. The connecting rod 5, connected to the connecting arm 41 at the second end of the rotating frame 4, pulls the lifting frame 3 up within the track groove 11. The hopper 9 mounted on the lifting frame 3 rises, and the material gate 7 gradually opens as the rotating frame 4 rotates. When the traveling wheels 34 on the lifting frame 3 are raised to the arc-shaped track of the track frame 1, the rotating frame 4 continues to rotate around the pin. Link 5 pulls the swing arm 32 on the lifting frame 3 to begin changing angle until the traveling wheel 34 touches the stop plate at the upper end of the track groove 11. Then, link 5 pulls the swing arm 32 to begin rotating around the frame 31. The hopper 9, which is installed on the connecting plate 33 between the two swing arms 32, also begins to rotate. The material gate 7 slowly opens completely until the hydraulic cylinder 10 extends its stroke, the rotating frame 4 is in position, the material gate 7 is fully opened, and the angle of the hopper 9 is rotated to align with the feeding port of the roasting pot. The raw material automatically falls into the roasting pot, and the feeding is completed. Conversely, when hopper 9 needs to descend, rotating the feeder button in the descent direction retracts the piston rod of hydraulic cylinder 10. The connecting arm 41 of rotating frame 4 rotates downwards, causing connecting rod 5 to push the swing arm 32 of lifting frame 3 downwards. The traveling wheels 34 slowly move from the arc track into the vertical track. When hopper 9 reaches the vertical track, it remains vertical and continues to descend. The material gate 7 gradually closes. When hopper 9 reaches its lowest initial position, the material gate 7 is completely closed, completing the entire descent action. The lifting and lowering of the feeder and the opening and closing of the material gate 7 are mechanically linked, resulting in a simple structural design and stable and reliable operation.

[0041] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still make modifications to the technical solutions described in the foregoing embodiments without creative effort, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An asphalt pavement comprehensive maintenance truck loading machine, characterized in that, It includes a track frame (1), a fixed seat (2), a lifting frame (3), a rotating frame (4), a hopper (9), and a hydraulic cylinder (10); the upper and lower ends of the track frame (1) are respectively connected to the upper end of the frying pot and the rear of the maintenance vehicle chassis; the fixed seat (2) is installed on the upper end of the frying pot, and the first end of the rotating frame (4) is hinged to the fixed seat (2); the lifting frame (3) moves up and down along the track frame (1), the hopper (9) is installed on the rear side of the lifting frame (3), the second end of the rotating frame (4) is hinged to the lifting frame (3) with a connecting rod (5), and the hydraulic cylinder (10) is hinged between the upper end of the track frame (1) and the rotating frame (4).

2. The asphalt pavement comprehensive maintenance truck loading machine according to claim 1, characterized in that, The track frame (1) includes two vertical track grooves (11) with opposite openings, the upper ends of which are bent toward the front end of the maintenance vehicle; a cross brace (12) is connected between the front sides of the two track grooves (11).

3. The asphalt pavement comprehensive maintenance vehicle loading machine according to claim 2, characterized in that, The lifting frame (3) includes a frame (31), with several traveling wheels (34) installed on both sides of the frame (31) that move along the track groove (11). Two swing arms (32) are hinged to the upper rear side of the frame (31), and a connecting plate (33) for installing the hopper (9) is connected between the middle of the two swing arms (32).

4. The asphalt pavement comprehensive maintenance vehicle loading machine according to claim 3, characterized in that, The number of connecting rods (5) is two; the lower ends of the two connecting rods (5) are respectively hinged to the ends of the two swing arms (32).

5. The asphalt pavement comprehensive maintenance vehicle loading machine according to claim 4, characterized in that, The swing arm (32) is L-shaped, and the ends of the two swing arms (32) are located on both sides of the hopper (9).

6. The asphalt pavement comprehensive maintenance truck loading machine according to claim 1, characterized in that, The connecting rod (5) is divided into two sections. The two sections of the connecting rod (5) are respectively provided with forward and reverse threaded sections (51) at their close ends. The two sections of the connecting rod (5) are connected by an adjusting sleeve (52) through a thread.

7. The asphalt pavement comprehensive maintenance truck loading machine according to claim 1, characterized in that, The rotating frame (4) is hinged with a connector (6), and a material gate (7) covering the material gate is hinged to the front side of the feeding port of the frying pot. The material gate (7) is hinged to the connector (6).

8. The asphalt pavement comprehensive maintenance vehicle loading machine according to claim 7, characterized in that, The rotating frame (4) includes two connecting arms (41) and a crossbar connecting the two connecting arms (41). The side of the connecting arm (41) is provided with a cylinder seat (43) that is hinged to the hydraulic cylinder (10). A locking member (42) of the pressing material gate (7) is connected between the two connecting arms (41).