A feeding mechanism for a vertical die-cutting machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]在实际使用中发现,传统机构中进料过程中缺乏有效的清洁手段,纸板表面附着的灰尘、纸屑等杂质会污染模切刀具,加速刀具磨损,同时导致模切边缘出现毛边、切口不平整等质量问题,增加设备维护成本与产品不良率的问题,因此我们提出了一种立式模切机进料机构用于解决上述问题
[0026](1)、通过电机、驱动轴、第一传动轮、第一传动带、第二传动轮、第二传动带、从动轴与输送辊的配合,能够实现电机带动驱动轴与从动轴进行同步转动,能够实现进行多轴联动,能够使所有输送辊进行同步旋转,形成稳定的输送动力,能够实现将纸板向模切机进行输送的目的;
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Figure CN224632894U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of die-cutting machine technology, and in particular to a feeding mechanism for a vertical die-cutting machine. Background Technology
[0002] Die-cutting machines, also known as die-cutting machines, cutting machines, or CNC punching machines, are mainly used for die-cutting, creasing, hot stamping, laminating, and automatic waste removal of various non-metallic materials, self-adhesive labels, EVA, double-sided tape, electronic and mobile phone pads, etc. Die-cutting machines use steel blades, hardware molds, and steel wires to apply a certain pressure through a printing plate to cut printed materials or cardboard into a certain shape. They are important equipment for post-printing packaging processing.
[0003] A search revealed a patent document with authorization announcement number CN215969163U, which discloses a feeding mechanism for a die-cutting machine. The mechanism includes a base plate with side plates on both sides. Multiple rotating rollers, multiple connecting rollers, and multiple connecting rods are equidistantly arranged between the side plates. Each connecting roller has a connecting shaft at both ends. An adjustment mechanism is provided within the inner cavity of a slide groove. This adjustment mechanism includes at least four screws, two positioning rods, multiple rolling wheels, a connecting groove, and two positioning grooves. Multiple connecting belts and multiple pulleys are provided within the inner cavity of the connecting groove. A servo motor is installed at one end of one of the connecting shafts. This arrangement, utilizing the cooperation between positioning rods and screws, allows for easy adjustment of the distance between the connecting rods and rotating rollers through screw rotation. This ensures that paperboard of different thicknesses can be positioned between the connecting rods and rotating rollers, enabling stable paper movement and facilitating feeding adjustments for paper of varying thicknesses, thereby improving the die-cutting efficiency of the die-cutting machine.
[0004] In practical use, it was found that traditional mechanisms lack effective cleaning methods during the feeding process. Dust, paper scraps and other impurities attached to the cardboard surface will contaminate the die-cutting blades, accelerate blade wear, and cause quality problems such as burrs and uneven cuts at the die-cutting edges, increasing equipment maintenance costs and product defect rates. Therefore, we proposed a vertical die-cutting machine feeding mechanism to solve the above problems. Utility Model Content
[0005] The purpose of this application is to provide a feeding mechanism for a vertical die-cutting machine, which has the effect of cleaning dust, paper scraps and other impurities attached to the surface of cardboard.
[0006] The above-mentioned technical objective of this application is achieved through the following technical solution: a vertical die-cutting machine feeding mechanism, including a conveyor seat, a functional box fixedly installed on the right side of the conveyor seat, a motor fixedly installed on the inner wall of the right side of the functional box, a conveying mechanism and a pressing mechanism are provided inside the conveyor seat; a fixed plate is fixedly installed on the top of the conveyor seat, a tension cylinder is provided below the fixed plate, a tensioning mechanism is provided inside the tension cylinder, and a cleaning mechanism is provided between the functional box and the conveyor seat.
[0007] A further configuration of this application is as follows: the conveying mechanism includes a drive shaft, a driven shaft, and a conveying roller. The drive shaft is rotatably mounted on the inner wall of the left side of the conveying seat. The right end of the drive shaft is fixedly connected to the left end of the motor output shaft. Multiple driven shafts are rotatably mounted on the inner wall of the left side of the conveying seat. The right end of the driven shaft is rotatably connected to the inner wall of the right side of the function box. The driven shaft is located behind the drive shaft. Conveying rollers are fixedly sleeved on both the drive shaft and the driven shaft. The conveying rollers are located inside the conveying seat. A first transmission mechanism is provided between the drive shaft and the corresponding driven shaft. A second transmission mechanism is provided between two corresponding driven shafts.
[0008] By adopting the above technical solution and by setting up a conveying mechanism, the drive shaft and driven shaft can drive the conveying roller to rotate, thereby achieving the purpose of conveying the cardboard to the die-cutting machine.
[0009] A further configuration of this application is: the first transmission mechanism includes two first transmission wheels and a first transmission belt, and the first transmission wheels are fixedly sleeved on the drive shaft and the corresponding driven shaft, and the same first transmission belt is sleeved on the two first transmission wheels.
[0010] By adopting the above technical solution and by setting up a first transmission mechanism, the drive shaft can drive the driven shaft to rotate synchronously.
[0011] A further configuration of this application is: the second transmission mechanism includes a second transmission wheel and a second transmission belt, and a second transmission wheel is fixedly sleeved on each of the two corresponding driven shafts. The second transmission wheel is located to the right of the first transmission wheel, and the same second transmission belt is sleeved on the two corresponding second transmission wheels.
[0012] By adopting the above technical solution and by setting a second transmission mechanism, a driven shaft can drive the corresponding driven shaft to rotate synchronously, thereby achieving the purpose of multi-axis linkage.
[0013] A further configuration of this application is: the top pressing mechanism includes a mounting frame and a pressure roller, the mounting frame is provided inside the conveyor seat, and the pressure roller is rotatably mounted inside the mounting frame, with the pressure roller located above the conveyor roller.
[0014] By adopting the above technical solution and setting a constant pressure mechanism, the pressure roller can apply appropriate pressure to the paperboard, so that the paperboard and the conveyor roller can be in close contact, thereby avoiding slippage during the conveying process.
[0015] A further configuration of this application is as follows: the tensioning mechanism includes a slide block, a slide rod, and a spring; the slide block is slidably installed inside the tension cylinder; the slide rod is fixedly installed at the bottom of the slide block; the bottom end of the slide rod is fixedly connected to the top of the mounting frame; and the same spring is fixedly installed on the top of the slide block and the inner wall of the top of the tension cylinder.
[0016] By adopting the above technical solution and setting up a tensioning mechanism, the spring can provide constant tension to the cardboard through its elastic force, thereby preventing the cardboard from wrinkling or breaking due to tension fluctuations.
[0017] A further feature of this application is that a hydraulic cylinder is fixedly installed on the top of the fixed plate, and the bottom end of the output shaft of the hydraulic cylinder is fixedly connected to the top of the corresponding tension cylinder.
[0018] By adopting the above technical solution and by setting up a hydraulic cylinder, the hydraulic cylinder can drive the tension cylinder to move up and down, thereby achieving precise adjustment of the position of the tension cylinder and changing the initial compression of the spring, thus achieving the purpose of adaptive tension control for different types of cardboard.
[0019] A further configuration of this application is as follows: the cleaning mechanism includes a rotating shaft, a cleaning roller and a brush. The same rotating shaft is rotatably installed on the inner wall of the left side of the conveyor seat and the inner wall of the right side of the function box. The rotating shaft is located above the motor and the conveyor roller. The cleaning roller is fixedly sleeved on the rotating shaft. The cleaning roller is located inside the conveyor seat. A brush is provided on the cleaning roller. A third transmission mechanism is provided between the rotating shaft and the drive shaft.
[0020] By adopting the above technical solution and by setting up a cleaning mechanism, the rotating shaft can drive the brush to rotate, so that the brush can clean the surface of the cardboard during the conveying process, and effectively remove dust, paper scraps and other impurities.
[0021] A further configuration of this application is as follows: the third transmission mechanism includes two third transmission wheels and a third transmission belt. The third transmission wheels are fixedly sleeved on both the rotating shaft and the drive shaft. The third transmission wheels are located to the right of the first transmission wheel, and the same third transmission belt is sleeved on both third transmission wheels.
[0022] By adopting the above technical solution and by setting a third transmission mechanism, the drive shaft can drive the rotating shaft to rotate synchronously.
[0023] A further feature of this application is that a controller is provided on the front side of the functional box, and the controller is electrically connected to the motor.
[0024] By adopting the above technical solution and by setting up a controller, the motor and hydraulic cylinder can be precisely controlled.
[0025] The beneficial effects of this application are:
[0026] (1) Through the cooperation of motor, drive shaft, first transmission wheel, first transmission belt, second transmission wheel, second transmission belt, driven shaft and conveying roller, the motor can drive the drive shaft and driven shaft to rotate synchronously, multi-axis linkage can be achieved, all conveying rollers can rotate synchronously, forming a stable conveying power, and the purpose of conveying the cardboard to the die-cutting machine can be achieved.
[0027] (2) Through the cooperation of the third transmission wheel, the third transmission belt, the rotating shaft, the cleaning roller and the brush, the drive shaft can drive the cleaning roller to rotate synchronously, and the brush can clean the surface of the cardboard during the conveying process, effectively removing dust, paper scraps and other impurities, avoiding these impurities from affecting the subsequent die-cutting quality, and ensuring the accuracy and quality of the die-cut products.
[0028] (3) Through the cooperation of hydraulic cylinder, tension cylinder, slider, slide bar, spring, mounting frame and pressure roller, the hydraulic cylinder can drive the tension cylinder to move up and down, and the position of the tension cylinder can be precisely adjusted according to the thickness, material and other characteristics of the paperboard, and the initial compression of the spring can be changed, thereby achieving the purpose of adaptive tension control for different paperboards. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0030] Figure 1 This is a three-dimensional structural schematic diagram of the feeding mechanism of a vertical die-cutting machine according to this application;
[0031] Figure 2 This is a schematic diagram of the internal structure of the functional box of the feeding mechanism of a vertical die-cutting machine according to this application;
[0032] Figure 3 This is a schematic diagram of the internal structure of the tension cylinder of the feeding mechanism of a vertical die-cutting machine according to this application;
[0033] Figure 4 This is a schematic diagram of the A-structure of the feeding mechanism of a vertical die-cutting machine according to this application.
[0034] In the diagram: 1. Conveyor seat; 2. Functional box; 201. Motor; 101. Drive shaft; 102. Driven shaft; 103. Conveyor roller; 7. First transmission wheel; 701. First transmission belt; 8. Second transmission wheel; 801. Second transmission belt; 3. Mounting frame; 301. Pressure roller; 4. Fixing plate; 5. Tension cylinder; 501. Slide seat; 502. Slide rod; 503. Spring; 401. Hydraulic cylinder; 6. Rotating shaft; 601. Cleaning roller; 9. Third transmission wheel; 901. Third transmission belt. Detailed Implementation
[0035] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0036] See Figures 1-4 This application provides a feeding mechanism for a vertical die-cutting machine, including a conveyor seat 1, a function box 2 fixedly installed on the right side of the conveyor seat 1, a motor 201 fixedly installed on the inner wall of the right side of the function box 2, a conveying mechanism and a pressing mechanism are provided inside the conveyor seat 1; a fixing plate 4 is fixedly installed on the top of the conveyor seat 1, a tension cylinder 5 is provided below the fixing plate 4, a tensioning mechanism is provided inside the tension cylinder 5, and a cleaning mechanism is provided between the function box 2 and the conveyor seat 1.
[0037] Specifically, the conveying mechanism includes a drive shaft 101, a driven shaft 102, and a conveying roller 103. The drive shaft 101 is rotatably mounted on the inner left side of the conveying seat 1. The right end of the drive shaft 101 is fixedly connected to the left end of the output shaft of the motor 201. Multiple driven shafts 102 are rotatably mounted on the inner left side of the conveying seat 1. The right end of the driven shaft 102 is rotatably connected to the inner right side of the function box 2. The driven shaft 102 is located behind the drive shaft 101. Conveying rollers 103 are fixedly sleeved on both the drive shaft 101 and the driven shaft 102. The conveying rollers 103 are located inside the conveying seat 1. A first transmission mechanism is provided between the drive shaft 101 and the corresponding driven shaft 102. A second transmission mechanism is provided between two corresponding driven shafts 102.
[0038] Specifically, the first transmission mechanism includes two first transmission wheels 7 and a first transmission belt 701. The first transmission wheels 7 are fixedly sleeved on the drive shaft 101 and the corresponding driven shaft 102, and the same first transmission belt 701 is sleeved on the two first transmission wheels 7.
[0039] Specifically, the second transmission mechanism includes a second transmission wheel 8 and a second transmission belt 801. The second transmission wheel 8 is fixedly sleeved on each of the two corresponding driven shafts 102. The second transmission wheel 8 is located to the right of the first transmission wheel 7, and the same second transmission belt 801 is sleeved on the two corresponding second transmission wheels 8.
[0040] Specifically, the pressing mechanism includes a mounting frame 3 and a pressure roller 301. The mounting frame 3 is provided inside the conveyor seat 1, and the pressure roller 301 is rotatably mounted inside the mounting frame 3. The pressure roller 301 is located above the conveyor roller 103.
[0041] Specifically, the tensioning mechanism includes a slide block 501, a slide rod 502, and a spring 503. The slide block 501 is slidably installed inside the tension cylinder 5. The slide rod 502 is fixedly installed at the bottom of the slide block 501. The bottom end of the slide rod 502 is fixedly connected to the top of the mounting bracket 3. The same spring 503 is fixedly installed on the top of the slide block 501 and the inner wall of the top of the tension cylinder 5.
[0042] Specifically, a hydraulic cylinder 401 is fixedly installed on the top of the fixed plate 4, and the bottom end of the output shaft of the hydraulic cylinder 401 is fixedly connected to the top of the corresponding tension cylinder 5.
[0043] Specifically, the cleaning mechanism includes a rotating shaft 6, a cleaning roller 601, and a brush. The same rotating shaft 6 is rotatably installed on the inner left side of the conveyor seat 1 and the inner right side of the function box 2. The rotating shaft 6 is located above the motor 201 and the conveyor roller 103. The cleaning roller 601 is fixedly sleeved on the rotating shaft 6. The cleaning roller 601 is located inside the conveyor seat 1. A brush is provided on the cleaning roller 601. A third transmission mechanism is provided between the rotating shaft 6 and the drive shaft 101.
[0044] Specifically, the third transmission mechanism includes two third transmission wheels 9 and a third transmission belt 901. The third transmission wheels 9 are fixedly sleeved on both the rotating shaft 6 and the drive shaft 101. The third transmission wheels 9 are located to the right of the first transmission wheel 7, and the same third transmission belt 901 is sleeved on the two third transmission wheels 9.
[0045] Specifically, a controller is installed on the front side of the function box 2, and the controller is electrically connected to the motor 201.
[0046] In this application, when the die-cutting machine is feeding material, the operator first places the cardboard onto the conveyor roller 103 from the front and pushes it, aligning the front end of the cardboard with the conveying direction of the conveyor roller 103 to ensure proper placement. Then, the motor 201 is started, and the output shaft of the motor 201 drives the drive shaft 101 to rotate. The drive shaft 101, through its connection with the first transmission wheel 7 on the corresponding driven shaft 102 and the first transmission belt 701 between them, drives the corresponding driven shaft 102 to rotate. Simultaneously, the driven shafts 102 achieve multi-axis linkage through the second transmission wheel 8 and the second transmission belt 801, enabling all conveyor rollers 103 to rotate synchronously, forming a stable conveying force, thus achieving the purpose of conveying the cardboard to the die-cutting machine. When the cardboard is pushed under the pressure roller 301, the pressure roller 301 applies appropriate pressure to the cardboard, ensuring close contact between the cardboard and the conveyor roller 103, preventing slippage during conveying, and ensuring the stability and accuracy of the cardboard conveying. Spring 5... 03 can provide constant tension to the cardboard through the elastic force of the slide block 501 and slide rod 502. When the tension of the cardboard changes, the spring 503 automatically extends and retracts to maintain stable tension, thus preventing the cardboard from wrinkling or breaking due to tension fluctuations. By activating the hydraulic cylinder 401, its output shaft can drive the tension cylinder 5 to move up and down. The position of the tension cylinder 5 can be precisely adjusted according to the thickness, material and other characteristics of the cardboard, thereby changing the initial compression of the spring 503 and achieving adaptive tension control for different cardboards. At the same time, the rotating shaft 6 can be driven by the drive shaft 101 to rotate through the third transmission wheel 9 on the drive shaft 101 and the third transmission belt 901 between them. This causes the brush on the cleaning roller 601 to rotate synchronously, enabling the brush to clean the surface of the cardboard during the conveying process. This effectively removes dust, paper scraps and other impurities, preventing these impurities from affecting the subsequent die-cutting quality and ensuring the precision and quality of the die-cut products.
Claims
1. A feeding mechanism for a vertical die-cutting machine, characterized in that, Includes a conveyor seat (1), a functional box (2) is fixedly installed on the right side of the conveyor seat (1), a motor (201) is fixedly installed on the inner wall of the right side of the functional box (2), and a conveying mechanism and a pressing mechanism are provided inside the conveyor seat (1); A fixing plate (4) is fixedly installed on the top of the conveyor seat (1), and a tension cylinder (5) is provided below the fixing plate (4). A tensioning mechanism is provided inside the tension cylinder (5), and a cleaning mechanism is provided between the function box (2) and the conveyor seat (1).
2. A vertical die cutting machine feed mechanism according to claim 1, wherein: The conveying mechanism includes a drive shaft (101), a driven shaft (102), and a conveying roller (103). The drive shaft (101) is rotatably mounted on the inner left side of the conveying seat (1). The right end of the drive shaft (101) is fixedly connected to the left end of the output shaft of the motor (201). Multiple driven shafts (102) are rotatably mounted on the inner left side of the conveying seat (1). The right end of the driven shaft (102) is rotatably connected to the inner right side of the function box (2). The driven shaft (102) is located behind the drive shaft (101). A conveying roller (103) is fixedly sleeved on both the drive shaft (101) and the driven shaft (102). The conveying roller (103) is located inside the conveying seat (1). A first transmission mechanism is provided between the drive shaft (101) and the corresponding driven shaft (102). A second transmission mechanism is provided between two corresponding driven shafts (102).
3. A vertical die cutting machine feed mechanism according to claim 2, wherein: The first transmission mechanism includes two first transmission wheels (7) and a first transmission belt (701). The first transmission wheel (7) is fixedly sleeved on the drive shaft (101) and the corresponding driven shaft (102). The same first transmission belt (701) is sleeved on the two first transmission wheels (7).
4. A vertical die cutting machine feed mechanism according to claim 2, wherein: The second transmission mechanism includes a second transmission wheel (8) and a second transmission belt (801). The second transmission wheel (8) is fixedly sleeved on each of the two driven shafts (102). The second transmission wheel (8) is located to the right of the first transmission wheel (7). The same second transmission belt (801) is sleeved on each of the two second transmission wheels (8).
5. A vertical die cutting machine feed mechanism according to claim 1, wherein: The top pressing mechanism includes a mounting frame (3) and a pressure roller (301). The mounting frame (3) is provided inside the conveying seat (1), and the pressure roller (301) is rotatably installed inside the mounting frame (3). The pressure roller (301) is located above the conveying roller (103).
6. A vertical die cutting machine feed mechanism according to claim 1, wherein: The tensioning mechanism includes a slide block (501), a slide rod (502), and a spring (503). The slide block (501) is slidably installed inside the tension cylinder (5). The slide rod (502) is fixedly installed at the bottom of the slide block (501). The bottom end of the slide rod (502) is fixedly connected to the top of the mounting frame (3). The same spring (503) is fixedly installed on the top of the slide block (501) and the inner wall of the top of the tension cylinder (5).
7. A vertical die cutting machine feed mechanism according to claim 1 wherein: A hydraulic cylinder (401) is fixedly installed on the top of the fixed plate (4), and the bottom end of the output shaft of the hydraulic cylinder (401) is fixedly connected to the top of the corresponding tension cylinder (5).
8. The feeding mechanism of a vertical die-cutting machine according to claim 1, characterized in that: The cleaning mechanism includes a rotating shaft (6), a cleaning roller (601), and a brush. The same rotating shaft (6) is rotatably installed on the inner left side of the conveyor seat (1) and the inner right side of the function box (2). The rotating shaft (6) is located above the motor (201) and the conveyor roller (103). The rotating shaft (6) is fixedly fitted with the cleaning roller (601). The cleaning roller (601) is located inside the conveyor seat (1). A brush is provided on the cleaning roller (601). A third transmission mechanism is provided between the rotating shaft (6) and the drive shaft (101).
9. A vertical die cutting machine feed mechanism according to claim 8, wherein: The third transmission mechanism includes two third transmission wheels (9) and a third transmission belt (901). The third transmission wheels (9) are fixedly sleeved on both the rotating shaft (6) and the drive shaft (101). The third transmission wheels (9) are located to the right of the first transmission wheel (7). The same third transmission belt (901) is sleeved on the two third transmission wheels (9).
10. A vertical die cutting machine feed mechanism according to claim 1, wherein: A controller is provided on the front side of the functional box (2), and the controller is electrically connected to the motor (201).
Citation Information
Patent Citations
Feeding mechanism for die-cutting machine
CN215969163U