A tube coiler with an online inkjet coding anti-deviation mechanism for tube coils

Abstract

This utility model relates to the field of tube blank winding technology, and provides a tube blank winding machine with an online inkjet coding anti-deviation mechanism, which includes a half gear, a push plate, and a pressing inclined plate. This utility model also includes a bevel gear, a threaded rod, and a guide frame. Through the cooperation of the half gear, push plate, and pressing inclined plate components of the anti-deviation mechanism, the control console controls the winding turntable to wind and code the tube blank. The motor drives the rotating shaft to rotate, causing the rack to move within the slide groove, which in turn pushes the connecting rod and push plate to correct the tube blank. A compressed spring pushes the pressing inclined plate to ensure the tube blank accurately enters the working area. The push rod pushes the force rod to rotate the support shaft, causing the moving rod to further correct the tube blank and ensure its centering. Through the above technical solution, the technical problem of inaccurate marking caused by deviation during tube blank winding and inkjet coding in the prior art is solved.

Description

Technical Field

[0001] This utility model relates to the field of tube blank winding technology, specifically to a tube blank winding machine with an online inkjet coding anti-deviation mechanism. Background Technology

[0002] Tube blank rewinding machines are typically used in the tube manufacturing process to roll the formed tube blanks into coils, facilitating subsequent handling, storage, and processing. These machines are commonly used in manufacturing, particularly in tube production lines for plastics and metals.

[0003] In existing technologies, tube roll rewinders typically use inkjet printing equipment to mark the surface of the tube roll in real time during operation. However, due to external forces, the tube roll is prone to shifting, leading to deviations in the inkjet printing position. Current technologies struggle to effectively address the automatic correction problem after tube roll shifting, failing to ensure accurate alignment between the inkjet printing and the tube roll surface. This results in non-standard or misaligned inkjet printing, affecting product marking quality and production efficiency. Therefore, we propose a tube roll rewinder with an online inkjet printing anti-deviation mechanism. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a tube roll rewinding machine with an online inkjet coding anti-deviation mechanism, which solves the technical problem of inaccurate marking caused by deviation during the winding and inkjet coding process of tube rolls in the prior art.

[0005] According to one aspect, at least one embodiment of the present invention provides a tube blank rewinding machine with an online inkjet coding anti-deviation mechanism, comprising: a control console, a rewinding turntable disposed on the side of the control console, a display screen fixedly connected to the side of the control console, an inkjet printer disposed on the top of the control console, and an anti-deviation mechanism disposed on the side of the control console; the anti-deviation mechanism includes a mounting groove and a motor, the mounting groove being formed on the side of the control console, the interior of the mounting groove being fixedly connected to the side of the motor, a rotating shaft being fixedly connected to the output shaft of the motor, a half gear being fixedly passed through the circumference of the rotating shaft, a sliding groove being formed inside the mounting groove, a rack being slidably connected inside the sliding groove, a connecting rod being fixedly connected to the side of the rack, a push plate being fixedly connected to the side of the connecting rod away from the rack, a support platform being fixedly connected to the side of the control console, a moving groove being formed at the bottom of the support platform, and the side of the connecting rod being slidably connected to the interior of the moving groove, the purpose of which is to ensure that the inkjet code is accurately aligned with the surface of the tube blank, so that the inkjet code specification is not misaligned.

[0006] For example, in a tube coiler with an online inkjet coding anti-deviation mechanism provided in at least one embodiment of the present invention, there are two push plates, support platforms and moving slots, which are symmetrical to each other along the vertical central axis of the support platform. A return spring is fixedly connected to the side of the rack, and the end of the return spring away from the side of the rack is fixedly connected to the inside of the mounting slot. The purpose is to ensure that the rack can automatically return to its original position and reduce manual intervention.

[0007] Another push plate has a movable rod fixedly connected to its bottom. A connecting plate is hinged to the side of the movable rod. A support shaft is rotatably connected to the bottom of the support platform. The end of the connecting plate away from the movable rod is fixedly connected to the circumferential surface of the support shaft. A force-bearing rod is fixedly connected to the circumferential surface of the support shaft. A push rod is fixedly connected to the side of the connecting rod. The purpose of this is to ensure that the movement of the push plate can drive the other push plate to move synchronously.

[0008] The push plate has a displacement groove on its side, and a compression spring is installed inside the displacement groove. The displacement groove is elastically connected to a pressing inclined plate through the compression spring. The purpose is to push and press the tube blank for position calibration so that it enters the accurate position.

[0009] A torsion spring is fixedly connected to the bottom of the support platform. The end of the torsion spring away from the bottom of the support platform is fixedly connected to the circumferential surface of the support shaft. The purpose of this is to ensure that the support shaft can automatically reset and reduce manual intervention.

[0010] The half gear meshes with the rack, and the force-bearing rod is located on the displacement trajectory of the push rod. The purpose is to ensure that the rotation of the half gear can drive the rack to move, and to ensure that the movement of the push rod can push the force-bearing rod.

[0011] According to another aspect, at least one embodiment of the present invention also provides a tube blank rewinding machine with an online inkjet coding anti-deviation mechanism, comprising: a guide mechanism provided inside the mounting groove, the guide mechanism including a bevel gear one, the bevel gear one being fixedly passed through the circumferential surface of the rotating shaft, a threaded rod being rotatably connected inside the mounting groove, a threaded sleeve being threadedly connected to the circumferential surface of the threaded rod, a guide frame being fixedly connected to the top of the threaded sleeve, and a bevel gear two being fixedly passed through the circumferential surface of the threaded rod, the purpose of which is to ensure its stability and straightness during the rewinding process.

[0012] For example, in at least one embodiment of the present invention, a tube coiler with an online inkjet coding anti-deviation mechanism for tube coils further includes: a stabilizing plate fixedly connected to the side of the control console; one end of the threaded rod away from the inside of the mounting groove fixedly connected to the side of the stabilizing plate; a limiting rod fixedly connected to the side of the stabilizing plate; and the circumferential surface of the limiting rod penetrating and slidingly connected to the side of the threaded sleeve, the purpose of which is to prevent the threaded sleeve from rotating during movement.

[0013] The end of the limiting rod away from the side of the stabilizing plate is fixedly connected to a limiting plate. The side of the limiting plate passes through and is rotatably connected to the circumferential surface of the threaded rod. Its purpose is to limit the displacement distance of the threaded sleeve.

[0014] The first bevel gear and the second bevel gear mesh with each other. There are two guide mechanisms, which are symmetrical about each other along the vertical central axis of the control console. The purpose is to ensure that the rotation of the first bevel gear can drive the second bevel gear to rotate.

[0015] The beneficial effects of the embodiments of this utility model are as follows: In this invention, through the cooperation of components such as the half-gear, push plate, and pressing inclined plate of the anti-deviation mechanism, the control console controls the winding turntable to wind up the tube blank, while the inkjet printer marks it. During this process, the motor is started, driving the rotating shaft to rotate. The half-gear meshes with the rack, causing it to move in the slide groove. The rack drives the connecting rod to move in the moving groove, thereby pushing the push plate to correct the tube blank. The compressed spring pushes the pressing inclined plate, allowing the tube blank to accurately enter the working area. The push rod pushes the force rod, which rotates the support shaft, thereby driving the moving rod to move, further realizing the bidirectional correction of the tube blank and ensuring its centering. This design achieves the effect of preventing tube blank deviation, ensuring that the equipment completes the tube blank correction and marking process efficiently and accurately.

[0016] In this invention, through the mutual cooperation between components such as the first bevel gear, the threaded rod, and the guide frame of the guide mechanism, the rotation of the shaft drives the first bevel gear to rotate, which in turn meshes with the second bevel gear, driving the threaded rod to rotate. The threaded rod drives the threaded sleeve to move linearly through the limiting rod, and the threaded sleeve drives the guide frame to move, guiding the tube blank to move stably and straight along the specified path, ensuring stability and accuracy during the winding process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0018] Figure 1 This is a structural schematic diagram of the overall three-dimensional front view of the console in one embodiment of the present invention; Figure 2 This is a structural schematic diagram of the overall three-dimensional bottom view of the console in one embodiment of the present invention; Figure 3 This is a three-dimensional enlarged structural diagram of the anti-deviation mechanism and the guiding mechanism in one embodiment of the present invention; Figure 4 As one embodiment of this utility model Figure 2 A three-dimensional magnified structural diagram of A in the middle; Figure 5 As one embodiment of this utility model Figure 3 A three-dimensional magnified structural diagram of B.

[0019] In the diagram: 1. Control console; 2. Rewind turntable; 3. Display screen; 4. Inkjet printer; 5. Anti-deviation mechanism; 51. Mounting slot; 52. Motor; 53. Shaft; 54. Half gear; 55. Slide groove; 56. Rack; 57. Connecting rod; 58. Push plate; 59. Support platform; 510. Moving groove; 511. Return spring; 512. Moving rod; 513. Connecting plate; 514. Support shaft; 515. Force rod; 516. Push rod; 517. Displacement groove; 518. Compression spring; 519. Pressing inclined plate; 520. Torsion spring; 6. Guide mechanism; 61. Bevel gear one; 62. Threaded rod; 63. Threaded sleeve; 64. Guide frame; 65. Stabilizing plate; 66. Limiting rod; 67. Limiting plate; 68. Bevel gear two. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0021] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0022] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0024] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] like Figures 1-5 The diagram illustrates a tube coil winding machine with an online inkjet coding anti-deviation mechanism according to an embodiment of the present invention. The machine includes: a control console 1; a winding turntable 2 disposed on the side of the control console 1; a display screen 3 fixedly connected to the side of the control console 1; an inkjet printer 4 disposed on the top of the control console 1; and an anti-deviation mechanism 5 disposed on the side of the control console 1. The anti-deviation mechanism 5 includes a mounting groove 51 and a motor 52. The mounting groove 51 is located on the side of the control console 1, and its interior is fixedly connected to the side of the motor 52. The output shaft of the motor 52 is fixedly connected to a rotating shaft 5. 3. A half gear 54 is fixedly inserted through the circumference of the rotating shaft 53. A sliding groove 55 is provided inside the mounting groove 51. A rack 56 is slidably connected inside the sliding groove 55. A connecting rod 57 is fixedly connected to the side of the rack 56. A push plate 58 is fixedly connected to the side of the connecting rod 57 away from the rack 56. A support platform 59 is fixedly connected to the side of the control console 1. A moving groove 510 is provided at the bottom of the support platform 59. The side of the connecting rod 57 is slidably connected to the inside of the moving groove 510. The purpose is to ensure that the inkjet printing is accurately aligned with the tube blank surface so that the inkjet printing specifications are not misaligned.

[0027] In some examples, there are two push plates 58, support platforms 59 and moving slots 510, which are symmetrical about each other along the vertical central axis of the support platform 59. A return spring 511 is fixedly connected to the side of the rack 56. The end of the return spring 511 away from the side of the rack 56 is fixedly connected to the inside of the mounting slot 51. The purpose is to ensure that the rack 56 can automatically reset and reduce manual intervention.

[0028] Another push plate 58 is fixedly connected to the bottom of a moving rod 512. A connecting plate 513 is hinged to the side of the moving rod 512. A support shaft 514 is rotatably connected to the bottom of the support platform 59. The end of the connecting plate 513 away from the moving rod 512 is fixedly connected to the circumferential surface of the support shaft 514. A force-bearing rod 515 is fixedly connected to the circumferential surface of the support shaft 514. A push rod 516 is fixedly connected to the side of the connecting rod 57. The purpose is to ensure that the movement of the push plate 58 can drive the other push plate 58 to move synchronously.

[0029] The side of the push plate 58 is provided with a displacement groove 517. A compression spring 518 is provided inside the displacement groove 517. The displacement groove 517 is elastically connected to the pressing inclined plate 519 through the compression spring 518. The purpose is to push and press the tube blank for position correction so that it enters the accurate position.

[0030] A torsion spring 520 is fixedly connected to the bottom of the support platform 59. The end of the torsion spring 520 away from the bottom of the support platform 59 is fixedly connected to the circumferential surface of the support shaft 514. The purpose is to ensure that the support shaft 514 can automatically reset and reduce manual intervention.

[0031] The half gear 54 meshes with the rack 56, and the force rod 515 is located on the displacement trajectory of the push rod 516. The purpose is to ensure that the rotation of the half gear 54 can drive the rack 56 to move, and to ensure that the movement of the push rod 516 can push the force rod 515.

[0032] For example, such as Figures 1-5As shown, the control console 1 controls the winding turntable 2 to wind the tube blank while the inkjet printer 4 prints markings on the surface of the tube blank. During this process, the operator can start the motor 52. The output shaft of the motor 52 drives the rotating shaft 53 to rotate. The rotation of the rotating shaft 53 drives the half gear 54 to rotate. Through the meshing of the half gear 54 and the rack 56, the rotation of the half gear 54 drives the rack 56 to move inside the slide groove 55. The movement of the rack 56 drives the connecting rod 57 to move inside the moving groove 510. The movement of the connecting rod 57 drives the push plate 58 to move. During the movement of the push plate 58, it pushes and corrects the tube blank material. At the same time, the compression spring 518 drives the pressing inclined plate 519 to move inside the displacement groove 517 to press the tube blank and make it accurate. Upon entering the working area, the connecting rod 57 moves, simultaneously driving the push rod 516 to move. During the movement of the push rod 516, it pushes the force-bearing rod 515. The force-bearing rod 515 rotates through the support shaft 514. The rotation of the support shaft 514 drives the moving rod 512 to move through the connecting plate 513. The movement of the moving rod 512 drives another push plate 58 and the pressing inclined plate 519 to move, thereby performing bidirectional alignment of the tube blank to ensure that it is in the center position of the working area. When the half gear 54 rotates to the toothless area, the rack 56 automatically resets through the elasticity of the return spring 511, thereby driving the push plate 58 to reset. At the same time, the support shaft 514 automatically resets through the elasticity of the torsion spring 520, thereby driving the other push plate 58 to reset.

[0033] like Figures 1-5 As shown, this invention illustrates a tube coil winding machine with an online inkjet coding anti-deviation mechanism in another embodiment of the present invention. The machine includes: a guide mechanism 6 disposed inside a mounting groove 51; the guide mechanism 6 includes a bevel gear 61 fixedly passing through the circumferential surface of a rotating shaft 53; a threaded rod 62 rotatably connected inside the mounting groove 51; a threaded sleeve 63 threadedly connected to the circumferential surface of the threaded rod 62; a guide frame 64 fixedly connected to the top of the threaded sleeve 63; and a second bevel gear 68 fixedly passing through the circumferential surface of the threaded rod 62. The purpose of this design is to ensure stability and straightness during the winding process. In some examples, a stabilizing plate 65 is fixedly connected to the side of the control console 1, and one end of the threaded rod 62 away from the inside of the mounting groove 51 is fixedly connected to the side of the stabilizing plate 65. A limiting rod 66 is fixedly connected to the side of the stabilizing plate 65, and the circumferential surface of the limiting rod 66 is slidably connected to the side of the threaded sleeve 63, the purpose of which is to prevent the threaded sleeve 63 from rotating during movement.

[0034] The end of the limiting rod 66 away from the side of the stabilizing plate 65 is fixedly connected to the limiting plate 67. The side of the limiting plate 67 penetrates and is rotatably connected to the circumferential surface of the threaded rod 62. Its purpose is to limit the displacement distance of the threaded sleeve 63.

[0035] The first bevel gear 61 and the second bevel gear 68 mesh with each other. There are two guide mechanisms 6, which are symmetrical about each other along the vertical central axis of the control console 1. The purpose is to ensure that the rotation of the first bevel gear 61 can drive the second bevel gear 68 to rotate.

[0036] For example, such as Figures 1-5 As shown, the rotating shaft 53 drives the first bevel gear 61 to rotate simultaneously. The first bevel gear 61 meshes with the second bevel gear 68, causing the first bevel gear 61 to rotate and drive the second bevel gear 68 to rotate. The second bevel gear 68 rotates and drives the threaded rod 62 to rotate. The rotation of the threaded rod 62 drives the threaded sleeve 63 to move linearly through the limiting rod 66. The movement of the threaded sleeve 63 drives the guide frame 64 to move. During the movement of the guide frame 64, the tube blank is guided to move along the specified path to ensure its stability and straightness during the winding process.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A tube blank winding machine with an online code injection deviation prevention mechanism for a tube blank, characterized by, include: The console (1) has a winding turntable (2) on its side, a display screen (3) fixedly connected to its side, an inkjet printer (4) on its top, and an anti-deviation mechanism (5) on its side. The anti-deviation mechanism (5) includes a mounting groove (51) and a motor (52). The mounting groove (51) is located on the side of the control console (1). The inside of the mounting groove (51) is fixedly connected to the side of the motor (52). The output shaft of the motor (52) is fixedly connected to a rotating shaft (53). A half gear (54) is fixedly passed through the circumferential surface of the rotating shaft (53). A sliding groove (55) is provided inside the mounting groove (51). A rack (56) is slidably connected inside the sliding groove (55). A connecting rod (57) is fixedly connected to the side of the rack (56). A push plate (58) is fixedly connected to the side of the connecting rod (57) away from the rack (56). A support platform (59) is fixedly connected to the side of the control console (1). A moving groove (510) is provided at the bottom of the support platform (59). The side of the connecting rod (57) is slidably connected to the inside of the moving groove (510).

2. The tube blank winding machine with online code injection anti-deviation mechanism according to claim 1, characterized in that, There are two push plates (58), support platforms (59) and moving slots (510), and they are symmetrical to each other along the vertical central axis of the support platform (59). A return spring (511) is fixedly connected to the side of the rack (56), and the end of the return spring (511) away from the side of the rack (56) is fixedly connected to the inside of the mounting slot (51).

3. The tube blank winding machine with online code injection anti-deviation mechanism according to claim 2, characterized in that, Another push plate (58) is fixedly connected to the bottom of a moving rod (512), and a connecting plate (513) is hinged to the side of the moving rod (512). The bottom of the support platform (59) is rotatably connected to a support shaft (514). The end of the connecting plate (513) away from the moving rod (512) is fixedly connected to the circumferential surface of the support shaft (514). A force-bearing rod (515) is fixedly connected to the circumferential surface of the support shaft (514). A push rod (516) is fixedly connected to the side of the connecting rod (57).

4. The tube blank winding machine with online code injection anti-deviation mechanism according to claim 3, characterized in that, The push plate (58) has a displacement groove (517) on its side. A compression spring (518) is installed inside the displacement groove (517). The displacement groove (517) is elastically connected to a pressing inclined plate (519) through the compression spring (518).

5. The tube blank winding machine with online tube blank printing deviation prevention mechanism according to claim 4, characterized in that, A torsion spring (520) is fixedly connected to the bottom of the support platform (59), and one end of the torsion spring (520) away from the bottom of the support platform (59) is fixedly connected to the circumferential surface of the support shaft (514).

6. The tube blank winding machine with online tube blank printing deviation prevention mechanism according to claim 5, characterized in that, The half gear (54) meshes with the rack (56), and the force rod (515) is located on the displacement trajectory of the push rod (516).

7. The tube blank winding machine with online tube blank printing deviation prevention mechanism according to claim 6, characterized in that, The mounting groove (51) is provided with a guide mechanism (6), which includes a bevel gear (61). The bevel gear (61) is fixedly inserted through the circumferential surface of the rotating shaft (53). A threaded rod (62) is rotatably connected inside the mounting groove (51). A threaded sleeve (63) is threadedly connected to the circumferential surface of the threaded rod (62). A guide frame (64) is fixedly connected to the top of the threaded sleeve (63). A bevel gear (68) is fixedly inserted through the circumferential surface of the threaded rod (62).

8. The tube blank winding machine with online tube blank printing deviation prevention mechanism according to claim 7, characterized in that, A stabilizing plate (65) is fixedly connected to the side of the control console (1). One end of the threaded rod (62) away from the inside of the mounting groove (51) is fixedly connected to the side of the stabilizing plate (65). A limiting rod (66) is fixedly connected to the side of the stabilizing plate (65). The circumferential surface of the limiting rod (66) is slidably connected to the side of the threaded sleeve (63).

9. The tube blank winding machine with online tube blank printing deviation prevention mechanism according to claim 8, characterized in that, The end of the limiting rod (66) away from the side of the stabilizing plate (65) is fixedly connected to the limiting plate (67), and the side of the limiting plate (67) is connected to the circumferential surface of the threaded rod (62) through and rotatably connected.

10. The tube blank winding machine with online tube blank printing deviation prevention mechanism according to claim 9, characterized in that, The first bevel gear (61) and the second bevel gear (68) mesh with each other. There are two guide mechanisms (6), which are symmetrical to each other along the vertical central axis of the control console (1).

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