A micro-tension composite device

Abstract

This invention provides a micro-tension composite device, including an EPTFE waterproof and breathable membrane feeding mechanism, a base material feeding mechanism, a guiding mechanism, a balancing mechanism, a composite mechanism, a receiving mechanism, and a frame. The balancing mechanism includes a floating roller, an angle sensor, a counterweight, and a microcontroller module. The angle sensor is disc-shaped. The floating roller is connected to the counterweight, and the connection between the floating roller and the counterweight is arranged circumferentially on the angle sensor. The floating roller and the counterweight are located on the left and right sides of the angle sensor, respectively, and both the floating roller and the counterweight are vertically downward under the action of gravity. The beneficial effects of this invention are: ensuring that the waterproof and breathable membrane is not excessively stretched and deformed during the composite process, thus preventing excessive functional attenuation and guaranteeing its intended breathability and sound transmission capabilities.

Description

Technical Field

[0001] This utility model belongs to the field of flexible material composite technology, and in particular relates to a micro-tension composite device. Background Technology

[0002] Waterproof and breathable membranes are a new type of flexible polymer waterproof material. Due to their unique fibrous microporous structure, they possess multiple functions including waterproofing, breathability, and sound transmission. They can prevent water droplet intrusion while allowing gas inside the structure to escape rapidly, quickly balancing the pressure difference between the inside and outside of the structure. In some scenarios with voice interaction capabilities, they can even achieve low-loss voice transmission. With the increasing demand for waterproofing, especially in consumer electronics and other fields, the requirements for waterproofing are also rising, leading to increasingly stringent technical requirements. Waterproof and breathable membranes, primarily based on ultra-thin EPTFE films, are easily stretched and deformed during the composite processing. This deformation directly affects the response efficiency of air pressure balance and sound transmission distortion, making them unsuitable for various application scenarios. Therefore, controlling the composite tension of waterproof and breathable membranes is becoming increasingly crucial. Utility Model Content

[0003] In view of this, the present invention aims to propose a micro-tension composite device to solve the problem of controlling the composite tension of waterproof and breathable membranes.

[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:

[0005] A micro-tension composite device includes an EPTFE waterproof and breathable membrane feeding mechanism, a bottom material feeding mechanism, a guiding mechanism, a balancing mechanism, a composite mechanism, a receiving mechanism, and a frame;

[0006] The frame includes a base, a platform, and a bracket. The base is located at the bottom of the frame, the platform is mounted on the top of the base, and the bracket is mounted on the top of the platform.

[0007] The EPTFE waterproof and breathable membrane feeding mechanism, guiding mechanism, and balancing mechanism are all installed on the crossbeam of the support frame; the bottom material feeding mechanism is installed on the left side of the base; the composite mechanism is installed on the platform; and the material receiving mechanism is installed on the right side of the base.

[0008] The EPTFE waterproof and breathable membrane feeding mechanism is located to the left of the guiding mechanism, the guiding mechanism is located to the left of the balancing mechanism, and the balancing mechanism is located to the left of the composite mechanism.

[0009] The balancing mechanism includes a floating roller, an angle sensor, a counterweight, and a microcontroller module. The angle sensor is in the shape of a disc. The floating roller is connected to the counterweight. The connection between the floating roller and the counterweight is arranged circumferentially on the angle sensor. The floating roller and the counterweight are located on the left and right sides of the angle sensor, respectively. Both the floating roller and the counterweight are vertically downward under the action of gravity. The angle sensor is connected to the microcontroller module.

[0010] The guiding mechanism is an air-bearing roller.

[0011] Furthermore, the microcontroller module is electrically connected to the EPTFE waterproof and breathable membrane feeding mechanism, the bottom material feeding mechanism, the composite mechanism, and the receiving mechanism, respectively.

[0012] Furthermore, the EPTFE waterproof and breathable membrane feeding mechanism includes a servo motor and an EPTFE waterproof and breathable membrane feeding shaft. The servo motor is installed on the rear side of the crossbeam of the support, and the EPTFE waterproof and breathable membrane feeding shaft is installed on the front side of the crossbeam of the support. The EPTFE waterproof and breathable membrane feeding shaft is connected to the rotating shaft of the servo motor. The EPTFE waterproof and breathable membrane is arranged circumferentially outside the EPTFE waterproof and breathable membrane feeding shaft. The servo motor is connected to a microcontroller module.

[0013] Furthermore, the bottom material feeding mechanism includes a second servo motor and a bottom material feeding shaft. The second servo motor is installed on the rear side of the crossbeam of the support, and the bottom material feeding shaft is installed on the front side of the crossbeam of the support. The bottom material feeding shaft is connected to the rotating shaft of the second servo motor. The bottom material is arranged circumferentially outside the bottom material feeding shaft. The second servo motor is connected to a microcontroller module.

[0014] Furthermore, the base material is a protective film or double-sided adhesive.

[0015] Furthermore, the composite mechanism includes a servo motor three, an upper composite shaft, and a lower composite shaft. The servo motor three is installed on the rear side of the platform, and the upper and lower composite shafts are both installed above the platform. The upper and lower composite shafts are both connected to the rotating shaft of the servo motor three. The bottom material and the EPTFE waterproof and breathable membrane both pass through the gap between the upper and lower composite shafts. The servo motor three is connected to a microcontroller module.

[0016] Furthermore, the receiving mechanism includes a support beam, a servo motor, and a receiving shaft. The support beam is installed on the right side of the base, the servo motor is installed on the rear side of the support beam, and the receiving shaft is installed on the front side of the support beam. The receiving shaft is connected to the rotating shaft of the servo motor. The finished product is collected around the circumference outside the receiving shaft. The servo motor is connected to a microcontroller module.

[0017] Furthermore, the EPTFE waterproof and breathable membrane adheres tightly to the bottom of the floating roller and is stressed at the bottom of the floating roller.

[0018] Compared with the prior art, the micro-tension composite device of this utility model has the following beneficial effects:

[0019] (1) Achieve micro-tension composite of waterproof and breathable membrane;

[0020] (2) Ensure that the waterproof and breathable membrane is not excessively stretched and deformed during the composite process, so as to ensure its breathability and sound transmission capabilities under the proper condition.

[0021] (3) The force on the waterproof and breathable membrane can be controlled by adjusting the counterweight, so that the floating roller acts on the material surface with a very light weight. The force on the material = (weight of floating roller - counterweight) / 2, which can theoretically be infinitely close to zero pressure. Attached Figure Description

[0022] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0023] Figure 1 This is a schematic diagram of the overall structure as described in an embodiment of the present utility model;

[0024] Figure 2 This is a schematic diagram of the overall structure described in an embodiment of the present utility model from another perspective;

[0025] Figure 3 This is a front view schematic diagram of the overall structure described in an embodiment of the present utility model;

[0026] Figure 4 This is a rear view schematic diagram of the overall structure described in an embodiment of the present utility model.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Angle sensor; 2. Floating roller; 3. Counterweight; 4. EPTFE waterproof and breathable membrane feeding shaft; 5. Bottom material feeding shaft; 6. Receiving shaft; 7. Upper composite shaft; 8. Lower composite shaft; 9. Servo motor one; 10. Servo motor two; 11. Servo motor three; 12. Servo motor four; 13. Frame; 14. Air-floating roller. Detailed Implementation

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments of the present invention can be combined with each other.

[0030] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0033] like Figures 1 to 4 As shown, a micro-tension composite device includes an EPTFE waterproof and breathable membrane feeding mechanism, a bottom material feeding mechanism, a guiding mechanism, a balancing mechanism, a composite mechanism, a receiving mechanism, and a frame 13. The frame 13 includes a base, a platform, and a support. The base is located at the bottom of the frame 13, the platform is mounted on the top of the base, and the support is mounted on the top of the platform. The EPTFE waterproof and breathable membrane feeding mechanism, the guiding mechanism, and the balancing mechanism are all mounted on the crossbeams of the support. The bottom material feeding mechanism is mounted on the left side of the base, the composite mechanism is mounted on the platform, and the receiving mechanism is mounted on the right side of the base. The EPTFE waterproof and breathable membrane feeding mechanism is located to the left of the guiding mechanism, the guiding mechanism is located to the left of the balancing mechanism, and the balancing mechanism is located to the left of the composite mechanism.

[0034] In a preferred embodiment of this invention, the microcontroller module is electrically connected to the EPTFE waterproof and breathable membrane feeding mechanism, the bottom material feeding mechanism, the laminating mechanism, and the collecting mechanism, respectively. In this embodiment, the microcontroller module adjusts the feeding speed of the EPTFE waterproof and breathable membrane feeding mechanism in real time according to the equilibrium state; adjusts the feeding speed of the bottom material feeding mechanism in real time according to the feeding speed of the EPTFE waterproof and breathable membrane feeding mechanism; adjusts the laminating speed of the laminating mechanism on the EPTFE waterproof and breathable membrane and the bottom material according to the feeding speed of the EPTFE waterproof and breathable membrane feeding mechanism and the bottom material feeding mechanism; and adjusts the collecting speed of the collecting mechanism on the finished product according to the laminating speed of the laminating mechanism on the EPTFE waterproof and breathable membrane and the bottom material.

[0035] In a preferred embodiment of this utility model, the balancing mechanism includes a floating roller 2, an angle sensor 1, a counterweight 3, and a microcontroller module. The angle sensor 1 is in the shape of a disc. The floating roller 2 is connected to the counterweight 3. The connection between the floating roller 2 and the counterweight 3 is arranged circumferentially on the angle sensor 1. The floating roller 2 and the counterweight 3 are located on the left and right sides of the angle sensor 1, respectively. Both the floating roller 2 and the counterweight 3 are vertically downward under the action of gravity. The angle sensor 1 is connected to the microcontroller module. An EPTFE waterproof and breathable membrane is tightly attached to the bottom of the floating roller 2 and is subjected to force at the bottom of the floating roller 2. In this embodiment, the initial state of the balancing mechanism is a balanced state. At this time, the force on the EPTFE waterproof and breathable membrane is equal to (weight of floating roller 2 - counterweight 3) / 2. If the force on the EPTFE waterproof and breathable membrane increases or decreases, the angle sensor 1 rotates to the right or left. The microcontroller module determines whether the EPTFE waterproof and breathable membrane feeding mechanism should increase or decrease its feeding speed based on the offset direction and angle of the angle sensor 1. It calculates the change in the feeding speed of the EPTFE waterproof and breathable membrane feeding mechanism and adjusts the feeding speed of the EPTFE waterproof and breathable membrane feeding mechanism in real time according to the change, thereby enabling the balancing mechanism to return to a balanced state and the EPTFE waterproof and breathable membrane to return to its initial micro-tension.

[0036] In a preferred embodiment of this utility model, the EPTFE waterproof and breathable membrane feeding mechanism includes a servo motor 9 and an EPTFE waterproof and breathable membrane feeding shaft 4. The servo motor 9 is installed on the rear side of the crossbeam of the support, and the EPTFE waterproof and breathable membrane feeding shaft 4 is installed on the front side of the crossbeam of the support. The EPTFE waterproof and breathable membrane feeding shaft 4 is connected to the rotating shaft of the servo motor. The EPTFE waterproof and breathable membrane is arranged circumferentially outside the EPTFE waterproof and breathable membrane feeding shaft 4. The servo motor 9 is connected to a microcontroller module. The guiding mechanism is an air-bearing roller 14. In this embodiment, servo motor 9 drives the EPTFE waterproof and breathable membrane feeding shaft 4 to rotate. The microcontroller module adjusts the rotation speed of servo motor 9 in real time according to the offset direction and offset angle of angle sensor 1, thereby increasing or decreasing the feeding speed of EPTFE waterproof and breathable membrane feeding shaft 4. This allows angle sensor 1 to return to a balanced state. Air float roller 14 is used to guide the EPTFE waterproof and breathable membrane to avoid direct friction contact and prevent damage to the EPTFE waterproof and breathable membrane.

[0037] In a preferred embodiment of this utility model, the bottom material feeding mechanism includes a second servo motor 10 and a bottom material feeding shaft 5. The second servo motor 10 is installed on the rear side of the crossbeam of the support, and the bottom material feeding shaft 5 is installed on the front side of the crossbeam of the support. The bottom material feeding shaft 5 is connected to the rotating shaft of the second servo motor 10. The bottom material is arranged circumferentially outside the bottom material feeding shaft 5. The second servo motor 10 is connected to a microcontroller module. The bottom material is a protective film or double-sided adhesive. In this embodiment, the microcontroller module adjusts the rotation speed of the second servo motor 10 in real time according to the rotation speed of the first servo motor 9, thereby realizing the real-time adjustment of the feeding speed of the bottom material feeding shaft 5 according to the feeding speed of the EPTFE waterproof and breathable membrane feeding shaft 4, and meeting the process requirements such as the composite ratio and composite speed of the EPTFE waterproof and breathable membrane and the bottom material.

[0038] In a preferred embodiment of this utility model, the composite mechanism includes a servo motor 11, an upper composite shaft 7, and a lower composite shaft 8. The servo motor 11 is mounted on the rear side of the platform, and the upper and lower composite shafts 7 and 8 are both mounted above the platform. Both the upper and lower composite shafts 7 and 8 are connected to the rotating shaft of the servo motor 11. The base material and the EPTFE waterproof and breathable membrane pass through the gap between the upper and lower composite shafts 7 and 8. The servo motor 11 is connected to a microcontroller module. In this embodiment, the servo motor 11 drives the rotation of the upper and lower composite shafts 7 and 8. The microcontroller module adjusts the composite speed of the composite mechanism on the EPTFE waterproof and breathable membrane and the base material in real time according to the feeding speed of the EPTFE waterproof and breathable membrane feeding shaft 4 and the base material feeding shaft 5, so as to meet the process requirements of the composite product.

[0039] In a preferred embodiment of this utility model, the material receiving mechanism includes a support beam, a servo motor 12, and a material receiving shaft 6. The support beam is installed on the right side of the base, the servo motor 12 is installed on the rear side of the support beam, and the material receiving shaft 6 is installed on the front side of the support beam. The material receiving shaft 6 is connected to the rotating shaft of the servo motor 12. The finished product is collected circumferentially outside the material receiving shaft 6. The servo motor 12 is connected to a microcontroller module. In this embodiment, the servo motor 12 drives the material receiving shaft 6 to rotate to collect the finished product. The microcontroller module adjusts the material receiving speed of the material receiving shaft 6 in real time according to the lamination speed of the EPTFE waterproof and breathable membrane and the base material by the composite shaft 1 and composite shaft 2.

[0040] The advantages and beneficial effects of this utility model are as follows:

[0041] (1) Achieve micro-tension composite of waterproof and breathable membrane;

[0042] (2) Ensure that the waterproof and breathable membrane is not excessively stretched and deformed during the composite process, so as to ensure its breathability and sound transmission capabilities under the proper condition.

[0043] (3) The force on the waterproof and breathable membrane can be controlled by adjusting the counterweight, so that the floating roller acts on the material surface with a very light weight. The force on the material = (weight of floating roller - counterweight) / 2, which can theoretically be infinitely close to zero pressure.

[0044] It should be noted that this application only improves the hardware structure of the device and does not improve the control program. The control program and electrical components involved are all existing technologies.

[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A micro-tension composite device, characterized by: It includes an EPTFE waterproof and breathable membrane feeding mechanism, a bottom material feeding mechanism, a guiding mechanism, a balancing mechanism, a composite mechanism, a receiving mechanism, and a frame (13); The frame (13) includes a base, a platform and a bracket, the base being located at the bottom of the frame (13), the platform being mounted on the top of the base, and the bracket being mounted on the top of the platform; The EPTFE waterproof and breathable membrane feeding mechanism, guiding mechanism, and balancing mechanism are all installed on the crossbeam of the support frame; the bottom material feeding mechanism is installed on the left side of the base; the composite mechanism is installed on the platform; and the material receiving mechanism is installed on the right side of the base. The EPTFE waterproof and breathable membrane feeding mechanism is located to the left of the guiding mechanism, the guiding mechanism is located to the left of the balancing mechanism, and the balancing mechanism is located to the left of the composite mechanism. The balancing mechanism includes a floating roller (2), an angle sensor (1), a counterweight (3), and a microcontroller module. The angle sensor (1) is in the shape of a disc. The floating roller (2) is connected to the counterweight (3). The connection between the floating roller (2) and the counterweight (3) is arranged on the angle sensor (1) along the circumference. The floating roller (2) and the counterweight (3) are located on the left and right sides of the angle sensor (1), respectively. The floating roller (2) and the counterweight (3) are both vertically downward under the action of gravity. The angle sensor (1) is connected to the microcontroller module. The guiding mechanism is an air-bearing roller (14).

2. The micro-tension composite device of claim 1, wherein: The microcontroller module is electrically connected to the EPTFE waterproof and breathable membrane feeding mechanism, the bottom material feeding mechanism, the composite mechanism, and the receiving mechanism, respectively.

3. The micro-tension composite device of claim 1, wherein: The EPTFE waterproof and breathable membrane feeding mechanism includes a servo motor (9) and an EPTFE waterproof and breathable membrane feeding shaft (4). The servo motor (9) is installed on the rear side of the crossbeam of the support, and the EPTFE waterproof and breathable membrane feeding shaft (4) is installed on the front side of the crossbeam of the support. The EPTFE waterproof and breathable membrane feeding shaft (4) is connected to the rotating shaft of the servo motor. The EPTFE waterproof and breathable membrane is arranged circumferentially outside the EPTFE waterproof and breathable membrane feeding shaft (4). The servo motor (9) is connected to the microcontroller module.

4. The micro-tension composite device of claim 1, wherein: The bottom material feeding mechanism includes a second servo motor (10) and a bottom material feeding shaft (5). The second servo motor (10) is installed on the rear side of the crossbeam of the support, and the bottom material feeding shaft (5) is installed on the front side of the crossbeam of the support. The bottom material feeding shaft (5) is connected to the rotating shaft of the second servo motor (10). The bottom material is arranged around the outside of the bottom material feeding shaft (5) along the circumference. The second servo motor (10) is connected to the microcontroller module.

5. The micro-tension composite device of claim 4, wherein: The base material is a protective film or double-sided adhesive.

6. The micro-tension composite device of claim 1, wherein: The composite mechanism includes a servo motor (11), an upper composite shaft (7), and a lower composite shaft (8). The servo motor (11) is installed on the rear side of the platform. The upper composite shaft (7) and the lower composite shaft (8) are both installed on the top of the platform. The upper composite shaft (7) and the lower composite shaft (8) are both connected to the rotating shaft of the servo motor (11). The bottom material and the EPTFE waterproof and breathable membrane pass through the gap between the upper composite shaft (7) and the lower composite shaft (8). The servo motor (11) is connected to the microcontroller module.

7. The micro-tension composite device of claim 1, wherein: The receiving mechanism includes a support beam, a servo motor (12), and a receiving shaft (6). The support beam is installed on the right side of the base, the servo motor (12) is installed on the rear side of the support beam, and the receiving shaft (6) is installed on the front side of the support beam. The receiving shaft (6) is connected to the rotating shaft of the servo motor (12). The finished product is collected around the outside of the receiving shaft (6). The servo motor (12) is connected to the microcontroller module.

8. The micro-tension composite device of claim 1, wherein: The EPTFE waterproof and breathable membrane is tightly attached to the bottom of the floating roller (2) and is subjected to force at the bottom of the floating roller (2).

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