A catalyst lifting device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-08-14
AI Technical Summary
其中的催化剂的吊装和维护一直是比较麻烦的操作,常规催化剂得吊装通常是从催化剂得四个角挂钩去吊,但是这样会使催化剂受力不均衡容易夹坏了或者在催化剂得顶部安装一个专用吊具使受力平衡,但是有一局限性,催化剂进入反应器时需要在内部把催化剂拉进去,吊具只有中间一个挂耳不利于横向的拉力
[0014]1、本实用新型吊具在受到横向拉力时不会与竖直方向的拉力不会作用在一个点上,而是在一个面上,降低了中间挂耳因为承受不同拉力时造成的形变,影响催化剂在吊装时的安全,减少因局部应力集中而导致的结构损伤或变形,提高吊具的耐久性和稳定性,且该吊具制作时减少了大量的支腿,相较于传统的催化剂吊具,该吊具整体的重量更轻、体积更小,适用于更狭窄的空间。
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Figure CN224633053U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of lifting device technology, specifically a lifting device for a catalyst. Background Technology
[0002] SCR (Selective Catalytic Reduction) is commonly used in the treatment of flue gas from industrial boilers. The hoisting and maintenance of the catalyst has always been a relatively troublesome operation. Conventional catalyst hoisting usually involves lifting it from the four corner hooks, but this can cause uneven stress on the catalyst, making it prone to damage. Alternatively, a special hoisting device can be installed on top of the catalyst to balance the force, but this has a limitation: when the catalyst enters the reactor, it needs to be pulled in from the inside, and the hoisting device only has one lug in the middle, which is not conducive to lateral pulling force.
[0003] However, the following problems were found during the implementation of the relevant technology: Existing lifting devices have limitations when moving objects laterally because they only have one lug in the middle. When pulling the catalyst laterally, it is easy to conflict with the vertical pulling force, causing the catalyst to rotate or be damaged by impact. The catalyst needs to be moved slowly, little by little. In addition, the lifting device is relatively large and heavy, making it inconvenient to use in narrow spaces.
[0004] Therefore, we propose a catalyst lifting device. Utility Model Content
[0005] To address the problems mentioned in the background art, this utility model provides a catalyst lifting device that, when subjected to lateral tension, does not act on the same point as the vertical tension, but rather on the same surface. This reduces the deformation of the intermediate lugs caused by different tensions, thus ensuring the safety of the catalyst during lifting. Furthermore, it provides some support to the crane body and facilitates control of the crane body's direction, ensuring that the crane does not rotate or deviate unexpectedly during operation.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a catalyst lifting device, comprising a crane body and a control rod. The crane body includes two crossbeams, with a support frame fixed to each end of the two crossbeams. The two support frames are provided with lifting and fixing ports. A lifting plate is fixedly connected to the middle of the two crossbeams, and three lifting lugs are provided on the lifting plate. A support plate is fixedly connected to the upper surface of the support frame, and a circular groove and a rectangular groove are provided on the support plate. The control rod includes a main rod, with a head rod fixedly connected to one end of the main rod. A rectangular block is fixedly connected to the outer surface of the head rod, and a handle is fixedly connected to the other end of the main rod.
[0007] Preferably, the circular groove is connected to the rectangular groove.
[0008] Preferably, the head rod is movably connected to the circular groove, and the size of the circular groove is larger than that of the head rod.
[0009] Preferably, the rectangular block is fixedly connected to the rectangular groove, and the size of the rectangular groove is larger than that of the rectangular block.
[0010] Preferably, one of the lifting lugs is located in the middle of the lifting plate, and the other two lifting lugs are symmetrically located on both sides of the two crossbeams.
[0011] Preferably, the outer surface of the grip is provided with an anti-slip sleeve, and a positioning handle is fixedly connected to the outer surface of the grip, with the positioning handle and the rectangular block located on the same surface.
[0012] Preferably, the beam, support frame, hanging plate, and support plate are made of high-thickness carbon steel, and the beam, support frame, hanging plate, and support plate are fixed by welding, and the welding is full welding.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. When subjected to lateral tension, the lifting device of this utility model will not act on the same point as the vertical tension, but on the same surface. This reduces the deformation of the middle lugs caused by different tensions, thus reducing the impact on the safety of the catalyst during lifting. It also reduces structural damage or deformation caused by local stress concentration, improving the durability and stability of the lifting device. Furthermore, the lifting device reduces the number of outriggers during manufacturing. Compared with traditional catalyst lifting devices, this lifting device is lighter and smaller in size, making it suitable for narrower spaces.
[0015] 2. This utility model, through the cooperation of the support plate, circular groove, rectangular groove, main rod, head rod and rectangular block, can provide certain support for the crane body and facilitate the control of the crane body's direction, ensuring that the crane does not rotate or deviate unexpectedly during operation, reducing the risk of slippage or loss of control of hoisting caused by unstable direction, facilitating the operator's positioning of the catalyst, reducing human error and lowering the possibility of accidents. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a right-side view of the connection structure of the lifting device body of this utility model;
[0018] Figure 3 This is a left view schematic diagram of the connection structure of the lifting device body of this utility model;
[0019] Figure 4 This is a schematic diagram of the control rod connection structure of this utility model.
[0020] In the diagram: 101, crane body; 201, control rod; 1, crossbeam; 2, support frame; 3, hoisting fixing port; 4, lifting plate; 5, lifting lug; 6, support plate; 7, circular groove; 8, rectangular groove; 9, main rod; 10, head rod; 11, rectangular block; 12, handle; 13, anti-slip sleeve; 14, positioning handle. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 4 As shown, this utility model provides a catalyst lifting device, including a crane body 101 and a control rod 201. The crane body 101 includes two crossbeams 1, and a support frame 2 is fixed to each end of the two crossbeams 1. The two support frames 2 are provided with lifting fixing ports 3. A lifting plate 4 is fixedly connected to the middle of the two crossbeams 1. The lifting plate 4 is provided with three lifting lugs 5. A support plate 6 is fixedly connected to the upper surface of the support frame 2. A circular groove 7 and a rectangular groove 8 are provided on the support plate 6. The control rod 201 includes a main rod 9. A head rod 10 is fixedly connected to one end of the main rod 9. A rectangular block 11 is fixedly connected to the outer surface of the head rod 10. A handle 12 is fixedly connected to the other end of the main rod 9.
[0023] Specifically, the circular groove 7 is connected to the rectangular groove 8.
[0024] Furthermore, the head rod 10 is movably connected to the circular groove 7, and the size of the circular groove 7 is larger than that of the head rod 10.
[0025] Furthermore, the rectangular block 11 is fixedly connected to the rectangular groove 8, and the size of the rectangular groove 8 is larger than that of the rectangular block 11.
[0026] It is worth noting that one lifting lug 5 is located in the middle of the hanging plate 4, and the other two lifting lugs 5 are symmetrically located on both sides of the two crossbeams 1.
[0027] It is worth noting that the outer surface of the grip 12 is provided with an anti-slip sleeve 13, and a positioning handle 14 is fixedly connected to the outer surface of the grip 12. The positioning handle 14 and the rectangular block 11 are located on the same surface.
[0028] It is worth mentioning that the crossbeam 1, support frame 2, hanging plate 4, and support plate 6 are made of high-thickness carbon steel. The crossbeam 1, support frame 2, hanging plate 4, and support plate 6 are fixed by welding, and the welding adopts full welding.
[0029] The device's "front, back, left, and right" perspectives are... Figure 1 The direction shown in the diagram is the reference.
[0030] Working principle: During manufacturing, a hanging lug 5 is added to the left and right sides of the original hoist lifting device. Specifically, support frames 2 are welded to both ends of the two crossbeams 1, and a hanging plate 4 is welded in the middle of the two crossbeams 1. Three hanging lugs 5 are set on the hanging plate 4, so that when the crane body 101 is subjected to lateral tension, it will not act on the same point as the vertical tension, but on the same surface. This also reduces the deformation of the middle hanging lug 5 caused by different tensions, which affects the safety of the catalyst during hoisting. At the same time, all parts that need to be welded are fully welded. When hoisting through the crane body 101, the operator can hold the control rod 201 and pass the head rod 10 through the circular groove 7, while the rectangular block 11 passes through the rectangular groove 8. Then, the operator manually rotates the handle 12, thereby rotating the main rod 9, the head rod 10, and the rectangular block 11. The rectangular block 11 and the head rod 10 then lock the support plate 6, thereby providing support for the crane body 101 and controlling its direction.
[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A lifting device for catalysts, comprising a crane body (101) and a control lever (201), characterized in that: The crane body (101) includes two crossbeams (1), each end of which is fixed with a support frame (2). The two support frames (2) are provided with hoisting fixing ports (3). A hoisting plate (4) is fixedly connected in the middle of the two crossbeams (1). Three hoisting lugs (5) are provided on the hoisting plate (4). A support plate (6) is fixedly connected to the upper surface of the support frame (2). A circular groove (7) is provided on the support plate (6). A rectangular groove (8) is provided on the support plate (6). The control rod (201) includes a main rod (9). A head rod (10) is fixedly connected to one end of the main rod (9). A rectangular block (11) is fixedly connected to the outer surface of the head rod (10). A handle (12) is fixedly connected to the other end of the main rod (9).
2. A catalyst hanger according to claim 1, characterised in that: The circular groove (7) is connected to the rectangular groove (8).
3. A catalyst hanger according to claim 1, characterized in that: The head rod (10) is movably connected to the circular groove (7), and the size of the circular groove (7) is larger than that of the head rod (10).
4. A catalyst hanger according to claim 1, characterized in that: The rectangular block (11) is fixedly connected to the rectangular groove (8), and the size of the rectangular groove (8) is larger than that of the rectangular block (11).
5. The catalyst lifting device according to claim 1, characterized in that: One of the lifting lugs (5) is located in the middle of the hanging plate (4), and the other two lifting lugs (5) are symmetrically located on both sides of the two crossbeams (1).
6. The catalyst lifting device according to claim 1, characterized in that: The outer surface of the grip (12) is provided with an anti-slip sleeve (13), and a positioning handle (14) is fixedly connected to the outer surface of the grip (12). The positioning handle (14) and the rectangular block (11) are located on the same surface.
7. The catalyst lifting device according to claim 1, characterized in that: The beam (1), support frame (2), hanging plate (4), and support plate (6) are made of high-thickness carbon steel. The beam (1), support frame (2), hanging plate (4), and support plate (6) are fixed by welding, and the welding is full welding.