A hydraulic automatic material tipping device for transport equipment

CN224633186UActive Publication Date: 2026-08-14BAOTOU ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0010]从日常生产运行角度来讲,叉车将料箱内翻入阳极托盘的过程中,翻转不便,整个过程耗时长,且频繁倾倒过程中,极易损伤料箱与阳极托盘,因此频繁修复托盘造成一定的经济损失

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Abstract

This utility model discloses a hydraulically controlled automatic material tipping device for transportation equipment, relating to the field of transportation equipment technology. It includes a stationary disc, a moving disc, a slide rail, and a fork carriage. Both the stationary and moving discs are vertically arranged. The back of the stationary disc is used to connect to the main lifting frame of the forklift. The moving disc is connected to the front of the stationary disc, and the front of the moving disc is connected to the fork carriage via the slide rail. The fork carriage is slidably connected to the slide rail, and the distance between the forks can be adjusted along the slide rail. The moving disc can drive the fork carriage to rotate. In this hydraulically controlled automatic material tipping device, the fork carriage can rotate 360 ​​degrees. During use, the fork carriage can be forked into the bottom of the material box using channel steel feet, fixed to the forks. This ensures that the material box does not fall off after the fork carriage is raised and can tip over the material. The material box body will not contact the ground, preventing deformation and material scattering due to impact, thus ensuring the service life of the material box and reducing material scattering.
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Description

Technical Field

[0001] This utility model relates to the field of transportation equipment technology, and in particular to a hydraulically controlled automatic material turning device for transportation equipment. Background Technology

[0002] Terminology Explanation:

[0003] 1. Electrolyte crushing material: The electrolyte-covered electrode residue removed from the electrolytic cell. However, the electrolyte on the electrode residue often clumps up inside the electrolytic cell and cannot meet the requirements of the anode cover material. Therefore, the electrolyte-covered electrode residue is first sent to the anode assembly workshop, where the electrolyte is cleaned off. The cleaned-off electrolyte is then crushed and screened. Electrolyte that meets the particle size requirements after crushing and screening can be transported to the electrolysis workshop to serve as the anode cover material.

[0004] 2. Material bin: A metal box used to hold materials. The bottom is equipped with a fork on a flipping device for forking and flipping, preventing the material from falling off during the flipping process.

[0005] 3. Anode Tray: A metal tray used in the aluminum electrolysis production process to hold finished anode carbon block assemblies. It is typically used to store the anode carbon block assemblies and residues generated during the anode replacement process. It is transported by anode trailers and finally dumped into the crushing system at the assembly workshop's loading and unloading station.

[0006] In the assembly workshop, forklifts load materials into the material bins approximately 15 times a day, and each time the materials need to be transferred to the anode trays. There are roughly three methods used in related industries:

[0007] Method 1: Use a forklift to transport the bins. This forklift can usually only lift the bins up and down or use the forks to lift one side of the bin and tilt it.

[0008] Method 2: Use single-girder or double-girder bridge cranes for lifting and tilting. However, this method is quite limited, as it can only be operated in a specific area, restricting the operating area and making it less flexible.

[0009] Method 3: Install a hydraulic or electric tilting machine at a fixed point in a certain area for tilting. This method, like Method 2, has the problem of limited use and low flexibility.

[0010] From a daily production operation perspective, the process of forklifts flipping materials from the bins into the anode pallets is inconvenient, time-consuming, and prone to damaging both the bins and pallets during frequent tipping, resulting in frequent pallet repairs and economic losses. Tilting also spills a large amount of material onto the ground, generating significant dust that requires manual cleanup. The impact of the bins colliding with the anode pallets further damages the bins. Additionally, the collision between the bins and pallets during tipping generates noise pollution and may damage vehicles and factory floors. Utility Model Content

[0011] The purpose of this invention is to provide a hydraulically controlled automatic material tipping device for transportation equipment to solve the problems existing in the prior art, so that the material box will not be bumped or knocked during tipping and the material will be reduced from flying.

[0012] To achieve the above objectives, this utility model provides the following solution:

[0013] This utility model provides a hydraulically controlled automatic material turning device for transportation equipment, including a stationary disc, a moving disc, a slide rail, and a fork carriage. Both the stationary disc and the moving disc are vertically arranged. The back of the stationary disc is used to connect to the main lifting frame of the forklift. The moving disc is connected to the front of the stationary disc. The front of the moving disc is connected to the fork carriage through the slide rail. The fork carriage is slidably connected to the slide rail. The fork carriage can adjust the distance between the forks along the slide rail. The moving disc can drive the fork carriage to rotate.

[0014] Preferably, an L-shaped rail beam is provided on the back of the stationary disc, and the back of the stationary disc is connected to the main lifting frame through the L-shaped rail beam.

[0015] Preferably, the stationary disk has an embedded motor that drives the moving disk to rotate.

[0016] Preferably, the front side of the moving disc is provided with two slides in a transverse direction.

[0017] Preferably, the fork frame includes two L-shaped support forks arranged in parallel with each other, and the vertical frame of the two support forks is slidably connected to the two slide rails by C-shaped clamps.

[0018] Preferably, a hydraulic cylinder for controlling the distance between the two support forks is provided between the vertical frames of the two support forks.

[0019] The present invention achieves the following technical advantages over the prior art:

[0020] The hydraulic automatic material tipping device for transport equipment in this utility model has a fork that can rotate 360 ​​degrees. When in use, the fork can be forked into the bottom of the material box using channel steel feet and fixed to the forks. This ensures that the material box will not fall off after the fork is raised and can tip the material box. The box body will not come into contact with the ground, and the box body will not deform or fly away due to impact, thus ensuring the service life of the material box and reducing material flying. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the hydraulically controlled automatic material turning device for transportation equipment in this utility model;

[0023] In the diagram: 1. Stationary disc; 2. Moving disc; 3. Slide rail; 4. Fork frame; 5. L-shaped rail beam; 6. Hydraulic cylinder. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] The purpose of this invention is to provide a hydraulically controlled automatic material turning device for transportation equipment to solve the problems existing in the prior art.

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] The hydraulically controlled automatic material tipping device for the transport equipment in this embodiment, such as Figure 1 As shown, it includes a stationary disc 1, a movable disc 2, a slide rail 3, and a fork carriage 4. Both the stationary disc 1 and the movable disc 2 are vertically arranged. The back of the stationary disc 1 is used to connect to the main lifting frame of the forklift. The movable disc 2 is connected to the front of the stationary disc 1. The front of the movable disc 2 is connected to the fork carriage 4 through the slide rail 3. The fork carriage 4 is slidably connected to the slide rail. The spacing between the fork carriages 4 can be adjusted along the slide rail 3. The movable disc 2 can drive the fork carriage 4 to rotate.

[0028] In this specific embodiment, an L-shaped rail beam 5 is provided on the back of the stationary disc 1, and the back of the stationary disc 1 is connected to the main lifting frame through the L-shaped rail beam 5.

[0029] In this specific embodiment, the stationary disk 1 has a motor embedded inside that drives the moving disk 2 to rotate.

[0030] In this specific embodiment, the front of the moving disc 2 is provided with two slides in the horizontal direction. The slides are distributed vertically, and the two slides make the width adjustment of the support more stable.

[0031] In this specific embodiment, the fork 4 includes two L-shaped support forks arranged in parallel with each other. The vertical frame of the two support forks is slidably connected to the two slide rails through a C-shaped clamp. A hydraulic cylinder 6 is provided between the vertical frame of the two support forks to control the distance between the two support forks.

[0032] In this invention, the hydraulically controlled automatic material-turning device for transport equipment rotates by rotating the movable disc 2, causing the fork 4 to rotate 360 ​​degrees, which in turn causes the material box on the fork 4 to rotate and turn. The width of the fork 4 is adjusted by extending and retracting the hydraulic cylinder 6 to accommodate material boxes of different sizes.

[0033] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A liquid-controlled automatic tipping device for a transport vehicle, characterized in that: It includes a stationary disc, a movable disc, a slide rail, and a fork carriage. Both the stationary disc and the movable disc are vertically arranged. The back of the stationary disc is used to connect to the main lifting frame of the forklift. The movable disc is connected to the front of the stationary disc. The front of the movable disc is connected to the fork carriage through the slide rail. The fork carriage is slidably connected to the slide rail. The fork carriage can adjust the spacing between the forks along the slide rail. The movable disc can drive the fork carriage to rotate.

2. The liquid-controlled automatic tipping device for a transport vehicle according to claim 1, characterized in that: The back of the stationary disc is provided with an L-shaped rail beam, and the back of the stationary disc is connected to the main lifting frame through the L-shaped rail beam.

3. The hydraulic automatic tipping device of the transport equipment according to claim 1, characterized in that: The stationary disk contains an embedded motor that drives the moving disk to rotate.

4. The hydraulic automatic tipping device of the transport equipment according to claim 1, characterized in that: The moving disc has two horizontally arranged slides on its front side.

5. The liquid-controlled automatic tipping device for transport equipment according to claim 4, characterized in that: The fork frame includes two L-shaped support forks arranged parallel to each other, and the vertical frame of the two support forks is slidably connected to the two slide rails by C-shaped clamps.

6. The hydraulic automatic tipping device of the transport equipment according to claim 5, characterized in that: A hydraulic cylinder is provided between the vertical frames of the two support forks to control the distance between the two support forks.