A flow divider valve structure for a beverage filling machine

Abstract

This utility model discloses a diversion valve structure for a beverage filling machine, relating to the field of beverage filling technology. It includes a base, with a diversion mechanism on the top of the base for diversion adjustment. A sealing mechanism is located on the outer side of the diversion mechanism for disassembly and sealing. The diversion mechanism includes a fixed plate fixed to the top of the base. An auxiliary component is located in the center of the top surface of the fixed plate, and a rotating component is located at the bottom of the outer wall of the auxiliary component. Both the rotating component and the top surface of the fixed plate have through holes. A driving component is located on the outer wall of the base. In this utility model, a throttling section increases the local liquid flow rate, allowing the liquid to be more evenly dispersed. A motor drives the rotating plate to rotate, and the through holes on the top surface of the rotating plate and the top surface of the fixed plate are misaligned to adjust the diversion flow rate.

Description

Technical Field

[0001] This utility model relates to the field of beverage filling technology, and in particular to a diversion valve structure for a beverage filling machine. Background Technology

[0002] The origin and development of beverages are closely linked to the progress of human civilization. From natural drinks that initially met basic survival needs, they have gradually evolved into diverse products that carry cultural, technological, and commercial value. The social development of beverages reflects the changes in human lifestyles. Beverages refer to liquids that are processed and manufactured for human or animal consumption. There are many types, from common drinking water to various beverages and juices, satisfying the tastes and needs of different people. Whether it is to quench thirst, refresh the mind, or accompany food, beverages play an important role in our lives, and the production of beverages is also developing day by day.

[0003] A search revealed Chinese patent publication number CN206375656U, which describes an improvement to a beer filling valve. The valve seat has a hollow structure with a valve core passing through its center. An exhaust port is located on one side of the valve seat, and an exhaust device is located on the outer side. An exhaust spring is located at the connection between the exhaust device and the valve seat. An exhaust guide device is located above the exhaust device. A bottle connecting seat is located at the lower part of the valve seat. A sleeve is located on the upper part of the valve seat. A main pressure spring is sleeved on the outside of the return air pipe and is located on the upper part of the valve core. A valve opening device is located on the upper part of the sleeve. Two flow dividers are sequentially located on the outer side of the bottom of the exhaust pipe. This invention simply, conveniently, and effectively solves the problems of return air pipe blockage and material diversion. During filling, the optimal diversion effect is achieved through two diversions, and the problem of material blockage in the return air pipe is solved, greatly reducing the risk of low liquid levels due to return air pipe blockage. It also controls the problem of poor return air flow. Simple and practical, it brings unprecedented speed and convenience to beverage manufacturers for large-scale continuous production. However, the above structure cannot control the flow rate of the diversion valve connecting pipe. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a diversion valve structure for a beverage filling machine, aiming to improve the problem of not being able to control the flow rate of the diversion valve connecting pipe.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a flow divider valve structure for a beverage filling machine, including a base, a flow divider mechanism on the top of the base for flow divider adjustment, and a sealing mechanism on the outside of the flow divider mechanism for disassembly and sealing of the structure. The diversion mechanism includes a fixed plate, which is fixed to the top of the base. An auxiliary component is provided in the middle of the top surface of the fixed plate. A rotating component is provided at the bottom of the outer wall of the auxiliary component. Both the rotating component and the top surface of the fixed plate are provided with through holes. A driving component is provided on the outer wall of the base. An inlet component is provided at the edge of the top surface of the base. Multiple diversion pipes are provided at the bottom of the fixed plate.

[0006] The above technical solution provides a flow divider valve structure for a beverage filling machine, comprising a base, a flow divider mechanism mounted on the top of the base, the main function of which is to perform precise flow divider adjustment to ensure uniform and stable flow of beverage during the filling process. A sealing mechanism is provided on the outside of the flow divider mechanism to ensure the sealing of the entire structure, prevent beverage leakage, and facilitate disassembly and maintenance. The flow divider mechanism includes a fixed plate mounted on the top of the base to ensure stability. An auxiliary component is provided in the middle of the top surface of the fixed plate, and a rotating component is connected to the bottom of the outer wall of the auxiliary component. The rotating component and the top surface of the fixed plate are provided with corresponding through holes, which allow beverage to pass through smoothly. A drive component is mounted on the outer wall of the base to control the movement of the flow divider mechanism and ensure precise control of the flow divider process. An inlet component is provided at the top edge of the base to introduce beverage into the flow divider mechanism. Multiple flow divider pipes are evenly distributed at the bottom of the fixed plate, which evenly distribute the beverage adjusted by the flow divider mechanism to each filling port to ensure consistent filling volume for each bottle of beverage.

[0007] As a further description of the above technical solution: The sealing mechanism includes a protruding ring fixed to the top of the rotating assembly. A connecting assembly is provided at the bottom of the inlet assembly, and an annular groove is provided at the bottom of the connecting assembly. A sealing assembly is provided on the top surface of the base near the edge. Sealing grooves are provided on the bottom surface of the connecting assembly and the top surface of the base. A rubber ring is provided on the inner wall of the sealing groove.

[0008] The above technical solution includes a sealing mechanism with a protruding ring fixed at the top of the rotating component to ensure stability and sealing effect. A connecting component is provided at the bottom of the inlet component, the main function of which is to achieve effective connection between the components. An annular groove is provided at the bottom of the connecting component to enhance sealing performance. A sealing component is provided on the top surface of the base near the edge to ensure sealing and prevent fluid leakage. Sealing grooves are provided on the bottom surface of the connecting component and the top surface of the base. Rubber rings are arranged on the inner wall of the sealing grooves to ensure good sealing performance under various working conditions, preventing external impurities from entering or internal fluid from leaking, thereby ensuring the normal operation of the entire device and extending its service life.

[0009] As a further description of the above technical solution: The rotating assembly includes a rotating disk, which is disposed on the top surface of the fixed disk, and a worm gear is disposed on the outer wall of the rotating disk.

[0010] The above technical solution includes a rotating component with a rotating disk mounted on the flat top surface of a fixed disk to ensure stable operation. A worm gear is installed on the outer wall of the rotating disk to achieve precise transmission.

[0011] As a further description of the above technical solution: The auxiliary component includes a fixed pile, which is fixed to the center of the top surface of the fixed plate, and a diverter blade is provided on the upper end of the outer wall of the fixed pile.

[0012] The above technical solution involves an auxiliary component consisting of a fixed pile, which is fixed in the center of the top surface of the fixed plate to ensure the stability of the overall structure. A diversion blade is installed on the upper part of the outer wall of the fixed pile to effectively guide the flow of fluid.

[0013] As a further description of the above technical solution: The inlet assembly includes a buffer chamber, which is disposed on the top of the base. A throttling section is fixedly connected to the top of the buffer chamber, and a main cavity is fixedly connected to the top of the throttling section.

[0014] The above technical solution includes a buffer chamber, which is located at the top of the base to provide a stable fluid inlet environment. The top of the buffer chamber is fixedly connected to the throttling section, and the top of the throttling section is fixedly connected to a main cavity, thereby forming a complete inlet channel to ensure that the fluid can smoothly enter the interior.

[0015] As a further description of the above technical solution: The drive assembly includes a motor, which is fixed to the outer wall of the base. A worm is fixedly connected to the output end of the motor, and the outer wall of the worm meshes with the outer wall of the worm wheel.

[0016] The above technical solution includes a drive component with a motor mounted on the outer wall of the base. The output end of the motor is fixedly connected to one end of the worm gear to ensure the stability and reliability of power transmission. The outer wall of the worm gear meshes with the outer wall of the worm wheel, which can convert the rotational power of the motor into the required mechanical motion.

[0017] As a further description of the above technical solution: The connecting assembly includes a connecting flange, which is fixed to the bottom of the buffer cavity, and a plurality of fixing blocks are fixedly connected to the outer wall of the connecting flange.

[0018] Through the above technical solution: the connecting assembly is mainly composed of a connecting flange, which is fixed at the bottom of the buffer cavity to ensure the stability of the entire structure. Multiple fixing blocks are fixedly connected to the outer wall of the connecting flange. These fixing blocks are evenly distributed to further enhance the firmness and stability of the connection.

[0019] As a further description of the above technical solution: The sealing assembly includes a slide rail, which is located on the bottom surface of the worm gear near the edge, and a retaining ring is fixedly connected to the top surface of the base near the edge.

[0020] The above technical solution involves a sealing assembly that includes a slide rail located near the edge of the bottom surface of the worm gear to ensure the reliability and durability of the sealing effect. A fixing ring is fixedly connected to the top surface of the base near the edge. The fixing ring works in conjunction with the slide rail to form a complete sealing structure, effectively preventing external impurities from entering the internal structure and ensuring the normal operation and service life of the equipment.

[0021] This utility model has the following beneficial effects: 1. In this utility model, the beverage enters from the main cavity and enters the buffer cavity through the throttling section. The inner diameter of the throttling section is reduced, which increases the local liquid flow rate and enhances the impact force on the subsequent diversion components, allowing the liquid to be more evenly dispersed. After the liquid enters the buffer cavity, the diversion blades divert the fluid, so that the liquid can enter the through hole evenly. The motor drives the worm to rotate, and the worm is meshed with the motor, that is, the rotating disk rotates. By rotating the rotating disk, the through hole on the top surface of the rotating disk is misaligned with the through hole on the top surface of the fixed disk to adjust the diversion flow rate.

[0022] 2. In this utility model, when assembling the equipment, the base is connected to the connecting flange, multiple fixing blocks are aligned, and bolts are used for a secure connection. At this time, the protruding ring on the top surface of the rotating disk and the annular groove on the bottom surface of the connecting flange cooperate, and the fixing ring on the top surface of the fixing disk cooperates with the slide rail on the bottom surface of the rotating disk, so that the rotating disk can rotate freely and liquid will not enter the mechanical structure, protecting the long-term operation of the mechanical structure. The sealing groove and rubber ring prevent external dust and moisture from entering the interior, realizing quick disassembly and sealing. Attached Figure Description

[0023] Figure 1 This is a front perspective view of the diversion valve structure of a beverage filling machine proposed in this utility model.

[0024] Figure 2 This is a partial structural diagram of the inlet component of the diversion valve structure of a beverage filling machine proposed in this utility model.

[0025] Figure 3 This is a partial structural exploded view of the diversion valve structure and diversion mechanism of a beverage filling machine proposed in this utility model.

[0026] Figure 4 This is a partial structural schematic diagram of a flow divider valve drive assembly for a beverage filling machine proposed in this utility model.

[0027] Figure 5 This is a partial structural schematic diagram of the sealing mechanism of the diversion valve structure of a beverage filling machine proposed in this utility model.

[0028] Explanation of reference numerals in the attached figures: 1. Base; 2. Diverting Mechanism; 201. Fixed Plate; 202. Rotating Assembly; 2021. Rotating Plate; 2022. Worm Gear; 203. Through Hole; 204. Auxiliary Assembly; 2041. Fixed Pile; 2042. Diverting Blade; 205. Inlet Assembly; 2051. Buffer Chamber; 2052. Throttling Section; 2053. Main Chamber; 206. Drive Assembly; 2061. Worm Gear; 2062. Motor; 207. Diverting Pipe; 3. Sealing Mechanism; 301. Protruding Ring; 302. Annular Groove; 303. Connecting Assembly; 3031. Connecting Flange; 3032. Fixed Block; 304. Sealing Assembly; 3041. Slide Rail; 3042. Fixed Ring; 305. Sealing Groove; 306. Rubber Ring. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] See attached document Figure 1 - Appendix Figure 3 The present invention provides an embodiment of a flow divider valve structure for a beverage filling machine, comprising a base 1, a flow divider mechanism 2 provided on the top of the base 1 for flow divider adjustment, and a sealing mechanism 3 provided on the outside of the flow divider mechanism 2 for disassembly and sealing of the structure. The diversion mechanism 2 includes a fixed plate 201, which is fixed to the top of the base 1. An auxiliary component 204 is provided in the middle of the top surface of the fixed plate 201. A rotating component 202 is provided at the bottom of the outer wall of the auxiliary component 204. Both the rotating component 202 and the top surface of the fixed plate 201 are provided with through holes 203. A driving component 206 is provided on the outer wall of the base 1. An inlet component 205 is provided at the edge of the top surface of the base 1. Multiple diversion pipes 207 are provided at the bottom of the fixed plate 201. Specifically, a flow divider valve structure for a beverage filling machine includes a base 1. A flow divider mechanism 2 is mounted on the top of the base 1. The main function of the flow divider mechanism 2 is to perform precise flow adjustment to ensure a uniform and stable flow rate of the beverage during the filling process. A sealing mechanism 3 is provided on the outside of the flow divider mechanism 2. The sealing mechanism 3 ensures the sealing of the entire structure, prevents beverage leakage, and facilitates disassembly and maintenance. The flow divider mechanism 2 includes a fixed plate 201, which is mounted on the top of the base 1 to ensure stability. An auxiliary component 204 is provided in the middle of the top surface of the fixed plate 201. A rotating part is connected to the bottom of the outer wall of the auxiliary component 204. The top surfaces of the moving component 202, rotating component 202, and fixed plate 201 are all provided with corresponding through holes 203, which allow beverages to pass through smoothly. The outer wall of the base 1 is equipped with a drive component 206, which is used to control the action of the diversion mechanism 2 to ensure precise control of the diversion process. The top edge of the base 1 is provided with an inlet component 205, which is responsible for introducing the beverage into the diversion mechanism 2. Multiple diversion pipes 207 are evenly distributed at the bottom of the fixed plate 201. These diversion pipes 207 evenly distribute the beverage after it has been adjusted by the diversion mechanism 2 to each filling port to ensure that the filling amount of each bottle of beverage is consistent.

[0031] See attached document Figure 4 - Appendix Figure 5 The sealing mechanism 3 includes a protruding ring 301, which is fixed to the top of the rotating assembly 202. A connecting assembly 303 is provided at the bottom of the inlet assembly 205. An annular groove 302 is provided at the bottom of the connecting assembly 303. A sealing assembly 304 is provided near the edge of the top surface of the base 1. Both the bottom surface of the connecting assembly 303 and the top surface of the base 1 are provided with sealing grooves 305. A rubber ring 306 is provided on the inner wall of the sealing groove 305. Specifically, the sealing mechanism 3 includes a protruding ring 301, which is fixed to the top of the rotating assembly 202 to ensure stability and sealing effect. A connecting assembly 303 is provided at the bottom of the inlet assembly 205. The main function of the connecting assembly 303 is to realize the effective connection between the components. An annular groove 302 is provided at the bottom of the connecting assembly 303 to enhance the sealing performance. A sealing assembly 304 is provided on the top surface of the base 1 near the edge to ensure sealing and prevent fluid leakage. Sealing grooves 305 are provided on the bottom surface of the connecting assembly 303 and the top surface of the base 1. A rubber ring 306 is arranged on the inner wall of the sealing groove 305 to ensure good sealing performance under various working conditions, prevent external impurities from entering or internal fluid from leaking, thereby ensuring the normal operation of the entire device and extending its service life.

[0032] See attached document Figure 1 - Appendix Figure 3The rotating component 202 includes a rotating disk 2021, which is disposed on the top surface of the fixed disk 201. A worm gear 2022 is disposed on the outer wall of the rotating disk 2021. The auxiliary component 204 includes a fixing pile 2041, which is fixed in the middle of the top surface of the fixed disk 201. A flow-dividing blade 2042 is disposed on the upper end of the outer wall of the fixing pile 2041. The inlet component 205 includes a buffer cavity 2051, which is disposed on the top of the base 1. A throttling section 2052 is fixedly connected to the top of the buffer cavity 2051, and a main cavity 2053 is fixedly connected to the top of the throttling section 2052. Specifically, the rotating assembly 202 includes a rotating disk 2021, which is set on the flat top surface of the fixed disk 201 to ensure stable operation. A worm gear 2022 is installed on the outer wall of the rotating disk 2021 for precise transmission. The auxiliary assembly 204 consists of a fixed pile 2041, which is fixed in the center of the top surface of the fixed disk 201 to ensure the stability of the overall structure. A flow divider blade 2042 is installed on the upper end of the outer wall of the fixed pile 2041 to effectively guide the flow direction of the fluid. The inlet assembly 205 includes a buffer chamber 2051, which is set on the top of the base 1 to provide a smooth fluid inlet environment. The top of the buffer chamber 2051 is fixedly connected to the throttling section 2052, and the top of the throttling section 2052 is fixedly connected to a main cavity 2053, thereby forming a complete inlet channel to ensure that the fluid can smoothly enter the interior.

[0033] See attached document Figure 3 - Appendix Figure 5 The drive assembly 206 includes a motor 2062, which is fixed to the outer wall of the base 1. The output end of the motor 2062 is fixedly connected to a worm gear 2061. The outer wall of the worm gear 2061 meshes with the outer wall of the worm wheel 2022. The connection assembly 303 includes a connection flange 3031, which is fixed to the bottom of the buffer chamber 2051. Multiple fixing blocks 3032 are fixedly connected to the outer wall of the connection flange 3031. The sealing assembly 304 includes a slide rail 3041, which is opened on the bottom surface of the worm wheel 2022 near the edge. A fixing ring 3042 is fixedly connected to the top surface of the base 1 near the edge. Specifically, the drive assembly 206 includes a motor 2062, which is mounted on the outer wall of the base 1. The output end of the motor 2062 is fixedly connected to one end of the worm gear 2061 to ensure the stability and reliability of power transmission. The outer wall of the worm gear 2061 meshes with the outer wall of the worm wheel 2022, which can convert the rotational power of the motor 2062 into the required mechanical motion. The connecting assembly 303 mainly consists of a connecting flange 3031, which is fixed to the bottom of the buffer cavity 2051 to ensure the stability of the entire structure. The outer wall of the connecting flange 3031... Multiple fixing blocks 3032 are fixedly connected to the upper part. These fixing blocks 3032 are evenly distributed to further enhance the firmness and stability of the connection. The sealing assembly 304 includes a slide rail 3041, which is set on the bottom surface of the worm gear 2022 near the edge to ensure the reliability and durability of the sealing effect. A fixing ring 3042 is fixedly connected to the top surface of the base 1 near the edge. The fixing ring 3042 works in conjunction with the slide rail 3041 to form a complete sealing structure, effectively preventing external impurities from entering the internal structure and ensuring the normal operation and service life of the equipment.

[0034] Working principle: The beverage enters from the main cavity 2053, passes through the throttling section 2052 and enters the buffer cavity 2051. The inner diameter of the throttling section 2052 is reduced, which increases the local liquid flow rate and enhances the impact force on the subsequent diversion components, allowing the liquid to be more evenly dispersed. After entering the buffer cavity 2051, the liquid is diverted by the diversion blades 2042, so that the liquid can enter the through hole 203 evenly. The motor 2062 drives the worm gear 2061 to rotate. The worm gear 2061 is meshed with the motor 2062, that is, the rotating disk 2021 rotates. By rotating the rotating disk 2021, the through hole 203 on the top surface of the rotating disk 2021 is misaligned with the through hole 203 on the top surface of the fixed disk 201 to achieve the adjustment of the diversion flow rate. When assembling the equipment, the base 1 is connected to the connecting flange 3031, and the multiple fixing blocks 3032 are aligned and securely connected with bolts. At this time, the protruding ring 301 on the top surface of the rotating disk 2021 and the annular groove 302 on the bottom surface of the connecting flange 3031 cooperate, and the fixing ring 3042 on the top surface of the fixing disk 201 cooperates with the slide rail 3041 on the bottom surface of the rotating disk 2021, so that the rotating disk 2021 can rotate freely and liquid will not enter the mechanical structure, protecting the long-term operation of the mechanical structure. The sealing groove 305 and the rubber ring 306 prevent external dust and moisture from entering the interior, realizing quick disassembly and sealing.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flow splitting valve structure of a beverage filling machine, comprising a base (1), characterized in that: The top of the base (1) is provided with a diversion mechanism (2), which is used for diversion adjustment. A sealing mechanism (3) is provided on the outside of the diversion mechanism (2), which is used for disassembly and sealing of the structure. The diversion mechanism (2) includes a fixed plate (201), which is fixed to the top of the base (1). An auxiliary component (204) is provided in the middle of the top surface of the fixed plate (201). A rotating component (202) is provided at the bottom of the outer wall of the auxiliary component (204). Both the rotating component (202) and the top surface of the fixed plate (201) are provided with through holes (203). A driving component (206) is provided on the outer wall of the base (1). An inlet component (205) is provided at the edge of the top surface of the base (1). A plurality of diversion pipes (207) are provided at the bottom of the fixed plate (201).

2. A flow dividing valve structure for a beverage filling machine according to claim 1, characterized in that The sealing mechanism (3) includes a protruding ring (301) fixed to the top of the rotating assembly (202). A connecting assembly (303) is provided at the bottom of the inlet assembly (205). An annular groove (302) is provided at the bottom of the connecting assembly (303). A sealing assembly (304) is provided near the edge of the top surface of the base (1). A sealing groove (305) is provided on the bottom surface of the connecting assembly (303) and the top surface of the base (1). A rubber ring (306) is provided on the inner wall of the sealing groove (305).

3. A flow dividing valve structure for a beverage filling machine according to claim 1, characterized in that: The rotating assembly (202) includes a rotating disk (2021), which is disposed on the top surface of the fixed disk (201), and a worm gear (2022) is provided on the outer wall of the rotating disk (2021).

4. The flow dividing valve structure of a beverage filling machine according to claim 1, characterized in that: The auxiliary component (204) includes a fixed pile (2041), which is fixed to the middle of the top surface of the fixed plate (201). A diverter blade (2042) is provided on the upper end of the outer wall of the fixed pile (2041).

5. The flow dividing valve structure of a beverage filling machine according to claim 1, characterized in that: The inlet assembly (205) includes a buffer chamber (2051), which is located on the top of the base (1). A throttling section (2052) is fixedly connected to the top of the buffer chamber (2051), and a main cavity (2053) is fixedly connected to the top of the throttling section (2052).

6. The diversion valve structure of a beverage filling machine according to claim 3, characterized in that: The drive assembly (206) includes a motor (2062), which is fixed to the outer wall of the base (1). The output end of the motor (2062) is fixedly connected to a worm (2061), and the outer wall of the worm (2061) meshes with the outer wall of the worm wheel (2022).

7. A flow dividing valve structure for a beverage filling machine according to claim 2, characterized in that: The connecting assembly (303) includes a connecting flange (3031), which is fixed to the bottom of the buffer cavity (2051), and a plurality of fixing blocks (3032) are fixedly connected to the outer wall of the connecting flange (3031).

8. A flow dividing valve structure for a beverage filling machine according to claim 2, characterized in that: The sealing assembly (304) includes a slide rail (3041) which is located on the bottom surface of the worm gear (2022) near the edge, and a retaining ring (3042) is fixedly connected to the top surface of the base (1) near the edge.

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