A splash-proof device for shampoo production and processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-08-14
AI Technical Summary
[0002]洗发水生产灌装环节普遍面临液体飞溅问题,高粘度洗发水在高压灌装时极易因瓶口与灌装管间隙不匹配或瓶体定位偏差产生反喷飞溅,造成原料浪费、设备污染及作业环境脏污,传统密封措施多采用固定式硅胶垫圈或挡板,无法适应不同规格瓶口的高度波动,瓶身微小倾角即导致密封失效引发侧喷,现有活动密封结构虽具备一定弹性,但补偿范围有限且缺乏管壁残液清洁功能,滴落的残留液污染瓶身需额外擦拭,遇到瓶口高度严重不足时,灌装管悬空灌注更会引发大面积喷溅
[0011]通过采用上述技术方案,与现有技术相比,本实用新型具有如下优点:
Smart Images

Figure CN224633221U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shampoo production, and in particular to a splash-proof device for shampoo production and processing. Background Technology
[0002] The shampoo production and filling process commonly faces the problem of liquid splashing. High-viscosity shampoos are prone to backflow and splashing during high-pressure filling due to mismatch between the gap between the bottle mouth and the filling tube or deviation in bottle positioning. This results in waste of raw materials, equipment contamination, and a dirty working environment. Traditional sealing measures often use fixed silicone gaskets or baffles, which cannot adapt to the height fluctuations of bottle mouths of different sizes. Even a slight tilt of the bottle body can cause the seal to fail and cause side spraying. Although the existing movable sealing structure has a certain degree of elasticity, the compensation range is limited and it lacks the function of cleaning residual liquid on the tube wall. The dripping residual liquid contaminates the bottle body and requires additional wiping. When the bottle mouth height is seriously insufficient, the filling tube will be suspended and filled, which will cause large-area splashing.
[0003] Therefore, in order to address the above problems, a splash-proof device for shampoo production and processing is now being developed. Utility Model Content
[0004] In order to overcome the shortcomings of existing devices during use, this utility model provides a splash-proof device for shampoo production and processing.
[0005] The technical solution of this utility model is: a shampoo production and processing anti-splash device, including a filling tube, a second mounting component installed at the lower part of the filling tube, a second mounting component provided at the top of the filling tube, two fastening rings provided on the outer side of the first mounting component, an adjusting screw provided between the fastening rings, the fastening rings being slidably connected to an anti-splash plate, the bottom of the anti-splash plate having a flared structure, and two springs connecting the fastening rings and the anti-splash plate.
[0006] Optionally, two telescopic members are provided between the fastening ring and the splash guard, and the spring is located inside the corresponding telescopic member, which is used to protect the spring.
[0007] Optionally, the bottom of the splash guard is provided with a wiping element for wiping the mouth of the shampoo bottle.
[0008] Optionally, four splash guards are slidably connected to the splash guard plate to block the empty space when the bottle opening is too low and the filling tube cannot enter the bottle opening. A rotating disk is rotatably connected to the outside of the splash guard plate, and the rotating disk is slidably connected to the splash guards.
[0009] Optionally, the inner side of each splash guard is an arc-shaped structure, and four splash guards are joined together to form a sealed circular barrier structure.
[0010] Optionally, the outer side of the rotating disk is equipped with an anti-slip sleeve.
[0011] By adopting the above technical solution, compared with the prior art, this utility model has the following advantages: This invention solves the problem of splashing during filling by using a dual dynamic sealing architecture of a floating anti-splash disc and an intelligent adjustable anti-splash ring. The floating anti-splash disc automatically compensates for bottle mouth height errors under the support of springs and telescopic components. Its flared structure closely adheres to the bottle rim to achieve full-area sealing. Combined with the bottom wiping component, it simultaneously scrapes away residual liquid from the tube wall. When the bottle mouth is severely low, the rotating disc drives the four arc-shaped anti-splash components to instantly assemble into a precise closed loop, forcibly constraining the filling flow path and forming a secondary interception barrier around the tube, efficiently guiding foam droplets back into the bottle. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0013] Figure 2 This is a schematic diagram of the first partial cross-sectional three-dimensional structure of this utility model.
[0014] Figure 3 This is a schematic diagram of the second partial cross-sectional three-dimensional structure of this utility model.
[0015] Explanation of reference numerals in the attached drawings: 1: filling tube, 2: first mounting component, 3: second mounting component, 4: fastening ring, 5: adjusting screw, 6: splash guard, 7: spring, 8: telescopic component, 9: wiping component, 10: splash guard, 11: rotating disk. Detailed Implementation
[0016] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] A shampoo production and processing anti-splash device, such as Figures 1-3As shown, it includes a filling tube 1, a second mounting component 3 installed at the lower part of the filling tube 1, and a second mounting component 3 installed at the top of the filling tube 1. Two fastening rings 4 are provided on the outer side of the first mounting component 2, and an adjusting screw 5 is provided between the fastening rings 4. The fastening rings 4 are slidably connected to a splash guard 6. The bottom of the splash guard 6 has a flared structure. Two springs 7 are connected between the fastening rings 4 and the splash guard 6. Two telescopic components 8 are provided between the fastening rings 4 and the splash guard 6. The springs 7 are located within the corresponding telescopic components 8, and the telescopic components 8 are used for... The spring 7 is protected. The bottom of the splash guard 6 is equipped with a wiping element 9 for wiping the mouth of the shampoo bottle. Four splash guards 10 are slidably connected to the splash guard 6 to block the empty space when the bottle mouth is too low and the filling tube 1 cannot enter the bottle mouth. The inner side of the splash guards 10 is a curved structure. The four splash guards 10 are put together to form a sealed circular blocking structure. The outer side of the splash guard 6 is rotatably connected to a rotating disk 11. The rotating disk 11 is slidably connected to the splash guards 10. The outer side of the rotating disk 11 is equipped with an anti-slip sleeve.
[0018] It should be noted that this anti-splash device for shampoo production and processing achieves efficient suppression of splashes and bottle mouth cleaning throughout the filling process through the coordinated operation of a dynamic adaptive floating sealing mechanism and an intelligent multi-level interception system. During operation, the filling tube 1 first descends and inserts into the mouth of the shampoo bottle to be filled. At this time, the anti-splash disc 6 acts as the first-level protection unit. The second mounting part 3 at its top is connected to the first mounting part 2 and the main body of the filling tube 1 through the adjusting screw 5. Before filling, the initial distance between the two fastening rings 4 can be finely adjusted by rotating the adjusting screw 5. During the filling process, if there is a slight deviation in the bottle height or the bottle sinks slightly due to the filling impact, the anti-splash disc 6, under the action of gravity and the spring 7 (which is fitted inside the telescopic part 8 to isolate contamination and protect the spring 7 from corrosive liquid corrosion), will prevent splashes from entering the bottle. Capable of dynamic up-and-down floating and adaptive compensation, this floating mechanism ensures that the flared structure at the bottom of the anti-splash tray 6 always elastically presses against the upper edge of the bottle mouth, forming the first tight liquid sealing ring. Even if the filling tube 1 is not completely centered due to slight tilting of the bottle mouth, the flexible material of the flared structure can adaptively conform to and seal the gap between the bottle mouth and the filling tube 1, preventing the high-pressure-filled shampoo from spraying upwards from the source. If a small amount of liquid climbs along the outer wall of the filling tube 1 due to turbulence or foam during the filling process, it will be automatically scraped off and recovered by the wiping component 9 during floating contact, preventing liquid dripping from the tube wall and contaminating the bottle and equipment. In special cases where the bottle mouth height is significantly lower (below the safe insertion depth of the filling tube 1), the filling tube 1 will not be able to enter the bottle mouth normally and will float above it. At this time, the operator... The operator rotates the rotating disk 11 (with an external anti-slip sleeve for easy gripping and force application). The rotating disk 11 is rotatably connected to the splash guard 6 below it. Four radially inclined grooves are precisely designed on its inner side. A sliding key is fixed to the top of each of the four splash guard components 10, which is embedded in the groove of the rotating disk 11. When the rotating disk 11 is manually rotated, the spiral grooves apply force to the sliding key, forcing the splash guard components 10 to slide synchronously inward along a precise path within the radial guide groove on the splash guard 6, thus closing the four splash guard components 10, each with a high-precision arc surface structure on its inner side, into a complete and smooth continuous circular sealing inner ring. When the filling tube 1 moves downward in this mode, its head is first forcibly constrained within the central circular channel formed by the four splash guard components 10, and the distance between the tube opening and the bottle opening is forcibly controlled. Within a safe distance, the anti-splash component 10 forms a controllable micro-gap with the inner ring of the tube body. This gap ensures the filling tube 1 falls vertically and smoothly, while also creating a tight annular secondary barrier against the shampoo sprayed during filling. Any foam or droplets attempting to splash from the gap between the tube opening and the bottle opening are forcibly blocked and deflected downwards by the circular structure formed by the smooth arc surface, ultimately being forcibly guided into the bottle or flowing to the vicinity of the bottle opening for subsequent cleaning by the wiping component 9. In summary, this device achieves source gap sealing and tube wall self-cleaning under normal operating conditions through the floating anti-splash disc 6, and intelligently assembles the four anti-splash components 10 through rotation to form a high-precision protective inner ring, providing a strong annular sealing barrier and precisely guiding the filling flow path under special operating conditions. These two mechanisms work in a complementary manner.With adjustable functions to adapt to various production conditions, it comprehensively ensures a clean, efficient, and safe filling process, greatly reducing raw material waste, equipment maintenance frequency, and cleaning time.
[0019] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A splash-proof device for shampoo production and processing, characterized in that, It includes a filling tube (1), a first mounting part (2) is installed at the lower part of the filling tube (1), a second mounting part (3) is provided at the top of the filling tube (1), two fastening rings (4) are provided on the outside of the first mounting part (2), an adjusting screw (5) is provided between the fastening rings (4), the fastening rings (4) are slidably connected to the splash plate (6), the bottom of the splash plate (6) is a flared structure, and two springs (7) are connected between the fastening rings (4) and the splash plate (6).
2. The anti-splash device for shampoo production and processing according to claim 1, characterized in that, Two telescopic members (8) are provided between the fastening ring (4) and the splash guard (6), and the spring (7) is located inside the corresponding telescopic member (8). The telescopic member (8) is used to protect the spring (7).
3. The anti-splash device for shampoo production and processing according to claim 1, characterized in that, The bottom of the splash guard (6) is provided with a wiping component (9) for wiping the mouth of the shampoo bottle.
4. The anti-splash device for shampoo production and processing according to claim 1, characterized in that, Four anti-splash components (10) are slidably connected to the anti-splash plate (6) to block the empty space when the bottle opening is too low and the filling tube (1) cannot enter the bottle opening. A rotating disk (11) is rotatably connected to the outside of the anti-splash plate (6), and the rotating disk (11) is slidably connected to the anti-splash components (10).
5. The anti-splash device for shampoo production and processing according to claim 4, characterized in that, The inner side of each splash guard (10) is an arc surface structure, and the four splash guards (10) are joined together to form a sealed circular barrier structure.
6. The anti-splash device for shampoo production and processing according to claim 4, characterized in that, The rotating disk (11) has an anti-slip sleeve on the outside.