An organic fertilizer fermentation chamber material turning device

CN224633423UActive Publication Date: 2026-08-14HEFEI JUANKE AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

虽然该方法操作简单、成本低,但存在明显不足:一是翻动力度和深度难以控制,导致发酵堆内部与外部物料交换不充分,翻动均匀性差;二是人工操作效率低、劳动强度大,尤其在深层物料翻动时更为困难;三是难以实现连续、系统的翻动作业,易形成发酵死角,影响整体发酵质量,因此,亟需一种结构合理、操作便捷、翻动效果好的专用翻动装置,以提升有机肥发酵的均匀性与效率

Benefits of technology

1、本实用新型通过设置搅拌机构,实现了对发酵物料多次翻动,通过搅拌机构表面设置的拨杆深入物料不同层次,能够显著提高了翻动的均匀性和全面性,避免了传统杆式搅拌存在的死角问题,有利于提升发酵质量和效率。

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Abstract

This utility model discloses a material turning device for an organic fertilizer fermentation chamber, including a fermentation tank and a stirring mechanism. The stirring mechanism is inserted inside the fermentation tank, and a fixed rod is fixedly connected to the top of the stirring mechanism. A fixed plate is fitted onto the surface of the fixed rod, and four sets of support rods are symmetrically installed on the outer ring of the fixed plate. Hollow rods are fixedly connected to the outer walls of the support rods, and movable rods are inserted inside the hollow rods. A rectangular groove is formed at the bottom end of each hollow rod. This utility model, by setting up a stirring mechanism, achieves multiple turnings of the fermentation material. The levers on the surface of the stirring mechanism penetrate different layers of the material, significantly improving the uniformity and comprehensiveness of the turning, avoiding the dead zones problem of traditional rod-type stirring, and thus improving fermentation quality and efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of fermentation chamber turning technology, and in particular to a material turning device for organic fertilizer fermentation chamber. Background Technology

[0002] Organic fertilizers typically undergo fermentation during production to improve their effectiveness and stability. Turning the materials over during fermentation is a crucial step, helping to ensure even fermentation, ventilation, oxygen supply, heat dissipation, and moisture removal, preventing localized overheating or anaerobic fermentation. Currently, in small and medium-sized fermentation chambers, the most common method of turning the materials is manual operation, where workers directly use simple tools such as long poles or shovels to manually stir the fermentation material. Although this method is simple to operate and low in cost, it has obvious shortcomings: First, the turning force and depth are difficult to control, resulting in insufficient material exchange between the inside and outside of the fermentation pile and poor turning uniformity; second, manual operation is inefficient and labor-intensive, especially when turning deep materials; third, it is difficult to achieve continuous and systematic turning operations, which can easily create fermentation dead zones and affect the overall fermentation quality. Therefore, there is an urgent need for a special turning device with a reasonable structure, convenient operation and good turning effect to improve the uniformity and efficiency of organic fertilizer fermentation.

[0003] To address this issue, we propose a material turning device for organic fertilizer fermentation chambers. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a material turning device for organic fertilizer fermentation chambers.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An organic fertilizer fermentation chamber material turning device includes a fermentation tank and a stirring mechanism. The stirring mechanism is inserted inside the fermentation tank, and a fixed rod is fixedly connected to the top of the stirring mechanism. A fixed plate is fitted on the surface of the fixed rod, and four sets of support rods are symmetrically installed on the outer ring of the fixed plate. A hollow rod is fixedly connected to the outer wall of the support rod, and a movable rod is inserted inside the hollow rod. A rectangular groove is opened at the bottom of the hollow rod, and a first limiting block is inserted inside the rectangular groove. A movable sleeve is fixedly connected to the top of the first limiting block and fits on the surface of the movable rod. A clamping rod is fixedly connected to the bottom of the first limiting block.

[0006] Preferably, the surface of the movable rod is provided with an external thread at the position directly above the rectangular groove, and the surface of the movable rod is fitted with a threaded sleeve, the inner wall of which is adapted to the external thread.

[0007] Preferably, a spring is sleeved on the surface of the movable rod, and one end of the spring is fixedly connected to the movable sleeve, while the other end of the spring is fixedly connected to the inner wall of the hollow rod.

[0008] Preferably, a bracket is fixedly installed at the center top of the fixed plate, and a rectangular frame is fixedly installed at the top of the bracket, with an extension rod inserted inside the rectangular frame.

[0009] Preferably, a limiting groove is provided at the top of the rectangular frame, and a second limiting block is inserted inside the limiting groove. The bottom end of the second limiting block is fixedly connected to the top end of the extension rod inserted inside the rectangular frame.

[0010] Preferably, the inner wall of the movable sleeve is a smooth surface, and the movable sleeve and the movable rod are slidably connected.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model achieves multiple turnings of fermentation materials by setting up a stirring mechanism. The levers set on the surface of the stirring mechanism penetrate into different layers of the material, which can significantly improve the uniformity and comprehensiveness of turning, avoid the dead zone problem of traditional rod stirring, and help improve fermentation quality and efficiency.

[0012] 2. This device achieves rapid fixing and stable transmission through a mechanical structure of threaded propulsion and sliding engagement. This not only reduces the labor intensity of manual operation but also enhances the adaptability to materials in the fermentation chamber. In large-scale or deep fermentation environments, this device can achieve rapid, continuous, and uniform turning operations, and has good practicality and promotional value. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of a material turning device for an organic fertilizer fermentation chamber proposed in this utility model; Figure 2 for Figure 1 A three-dimensional schematic diagram of the stirring mechanism and the fixed plate structure in the middle; Figure 3 for Figure 1 A partial cross-sectional view of the rectangular frame structure in the diagram; Figure 4 for Figure 1 A three-dimensional cross-sectional diagram of the hollow rod structure.

[0014] In the diagram: 1. Fermentation tank; 2. Stirring mechanism; 3. Fixed rod; 4. Fixed plate; 5. Support rod; 6. Hollow rod; 7. Movable rod; 8. Movable sleeve; 9. First limiting block; 10. Clamping rod; 11. Threaded sleeve; 12. Spring; 13. Rectangular frame; 14. Extension rod; 15. Second limiting block. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Reference Figure 1-4 An organic fertilizer fermentation chamber material turning device includes a fermentation tank 1 and a stirring mechanism 2. The stirring mechanism 2 is inserted inside the fermentation tank 1, and a fixed rod 3 is fixedly connected to the top of the stirring mechanism 2. A fixed plate 4 is sleeved on the surface of the fixed rod 3, and four sets of support rods 5 are symmetrically installed on the outer ring of the fixed plate 4. A hollow rod 6 is fixedly connected to the outer wall of the support rod 5, and a movable rod 7 is inserted inside the hollow rod 6. A rectangular groove is opened at the bottom of the hollow rod 6, and a first limiting block 9 is inserted inside the rectangular groove. A movable sleeve 8 is fixedly connected to the top of the first limiting block 9, and the movable sleeve 8 is sleeved on the surface of the movable rod 7. A clamping rod 10 is fixedly connected to the bottom of the first limiting block 9.

[0017] Furthermore, refer to Figure 4 It can be seen that the surface of the movable rod 7 is provided with an external thread at the position directly above the rectangular groove, and the surface of the movable rod 7 is fitted with a threaded sleeve 11, and the inner wall of the threaded sleeve 11 is adapted to the external thread. During use, rotating the movable rod 7 can adjust the movement of the threaded sleeve 11, thereby pushing the movable sleeve 8 to move, driving the clamping rod 10 to move to achieve the function of clamping and limiting.

[0018] Furthermore, refer to Figure 4 It can be seen that a spring 12 is sleeved on the surface of the movable rod 7, and one end of the spring 12 is fixedly connected to the movable sleeve 8, and the other end of the spring 12 is fixedly connected to the inner wall of the hollow rod 6. During use, the spring 12 can move and reset the threaded sleeve 11 when the movable rod 7 is rotated in the opposite direction due to its own elasticity. The external force of the spring 12 is released, pushing the movable sleeve 8 to drive the clamping rod 10 to reset and release the limit.

[0019] Furthermore, refer to Figure 2 and Figure 3 It can be seen that a bracket is fixedly installed at the top center of the fixed plate 4, and a rectangular frame 13 is fixedly installed at the top of the bracket. An extension rod 14 is inserted inside the rectangular frame 13. During use, the length of the rectangular frame 13 can be extended by pulling the extension rod 14, so that the staff can push the rectangular frame 13 to drive the stirring mechanism 2 to rotate and achieve stirring.

[0020] Furthermore, refer to Figure 3It can be seen that a limiting groove is provided at the top of the rectangular frame 13, and a second limiting block 15 is inserted inside the limiting groove. The bottom end of the second limiting block 15 is fixedly connected to the top end of the extension rod 14 inserted inside the rectangular frame 13. During use, the second limiting block 15 can play a limiting role to prevent the extension rod 14 from separating from the rectangular frame 13.

[0021] Furthermore, refer to Figure 4 It can be seen that the inner wall of the movable sleeve 8 is a smooth surface, and the movable sleeve 8 and the movable rod 7 are slidably connected. During use, the movable sleeve 8 moves along the surface of the movable rod 7, which facilitates the clamping and release of the limit.

[0022] Working principle: When using this utility model, according to the appendix Figure 1 Appendix Figure 2 Appendix Figure 3 and attached Figure 4 As shown, firstly, the operator inserts the stirring mechanism 2 into the fermentation tank 1. The hollow rod 6 is located at the top of the fermentation tank 1 and serves as a support. Then, the operator can manually rotate the movable rod 7. The rotation of the movable rod 7 drives the threaded sleeve 11 to rotate, which in turn pushes the movable sleeve 8 to move. The movement of the movable sleeve 8 drives the first limiting block 9 to move, which in turn drives the clamping rod 10 to move, thus achieving fixation. After fixation, the operator can manually pull the extension rod 14 outward. The movement of the extension rod 14 drives the second limiting block 15 to move, which limits the extension rod 14 after extension. After extension, the operator can manually rotate the extension rod 14. The extension rod 14 drives the rectangular frame 13 to rotate, which in turn drives the fixed plate 4 to rotate. The rotation of the fixed plate 4 drives the fixed rod 3 to rotate, which in turn drives the stirring mechanism 2 to rotate, thus facilitating stirring and turning of the fermented material. The operation is then complete. The above is the complete working principle of this utility model.

[0023] In this utility model, the installation, connection or setting methods of all the components mentioned above are common mechanical methods, and the specific structure, model and coefficient index of all the components are their own technologies. As long as they can achieve their beneficial effects, they can be implemented, so they will not be described in detail.

[0024] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

[0025] In this utility model, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside, and vertical and horizontal" in the terminology only represent the orientation of the term in its conventional use or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, numerals such as "first," "second," and "third" do not represent specific quantities or orders, but are only used to distinguish names. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements, but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. An organic fertilizer fermentation bin material turning device, comprising a fermentation barrel (1) and a stirring mechanism (2), characterized in that: The fermentation tank (1) is equipped with a stirring mechanism (2), and a fixed rod (3) is fixedly connected to the top of the stirring mechanism (2). A fixed plate (4) is fitted on the surface of the fixed rod (3), and four sets of support rods (5) are symmetrically installed on the outer ring of the fixed plate (4). A hollow rod (6) is fixedly connected to the outer wall of the support rod (5), and a movable rod (7) is inserted inside the hollow rod (6). A rectangular groove is opened at the bottom of the hollow rod (6), and a first limiting block (9) is inserted inside the rectangular groove. A movable sleeve (8) is fixedly connected to the top of the first limiting block (9), and the movable sleeve (8) is fitted on the surface of the movable rod (7). A clamping rod (10) is fixedly connected to the bottom of the first limiting block (9).

2. The material turning device of the organic fertilizer fermentation bin according to claim 1, characterized in that, The surface of the movable rod (7) is provided with an external thread at the position directly above the rectangular groove, and the surface of the movable rod (7) is fitted with a threaded sleeve (11), and the inner wall of the threaded sleeve (11) is adapted to the external thread.

3. The material turning device of the organic fertilizer fermentation bin according to claim 1, characterized in that, A spring (12) is fitted on the surface of the movable rod (7), and one end of the spring (12) is fixedly connected to the movable sleeve (8), while the other end of the spring (12) is fixedly connected to the inner wall of the hollow rod (6).

4. The organic fertilizer fermentation bin material turning device according to claim 1, characterized in that, A bracket is fixedly installed at the top center of the fixed plate (4), and a rectangular frame (13) is fixedly installed at the top of the bracket. An extension rod (14) is inserted inside the rectangular frame (13).

5. The organic fertilizer fermentation bin material turning device according to claim 4, characterized in that, The top of the rectangular frame (13) has a limiting groove, and a second limiting block (15) is inserted inside the limiting groove. The bottom end of the second limiting block (15) is fixedly connected to the top end of the extension rod (14) inserted inside the rectangular frame (13).

6. The organic fertilizer fermentation bin material turning device according to claim 1, characterized in that, The inner wall of the movable sleeve (8) is a smooth surface, and the movable sleeve (8) and the movable rod (7) are slidably connected.