A vibrating oil separator for sesame oil production

Abstract

This utility model relates to the field of sesame oil production technology and discloses a vibrating oil separator for sesame oil production. It includes a base, a bushing connected to the top surface of the base by screws, a support rod rotatably connected inside the bushing, a pot rack fixedly connected to the top of the support rod, and a connecting plate fixedly connected to the outer wall of the support rod. One end of the connecting plate is rotatably connected to a first connecting rod. A reduction motor and a gearbox are bolted to the top surface of the base. Driven by the reduction motor, the stirring rod reciprocates up and down and swings left and right. The ball end at its bottom agitates the sesame residue slurry in the pot. This agitation further breaks the stable state of the slurry, promoting the collision and merging of tiny oil droplets. Combined with the reciprocating shaking of the pot, this enhances the vibrating oil separator effect, accelerates the oil's rising speed, and more efficiently separates residual oil, increasing the oil yield.

Description

Technical Field

[0001] This utility model relates to the field of sesame oil production technology, specifically to an oscillating oil separator for sesame oil production. Background Technology

[0002] Sesame oil, a traditional high-quality edible oil in my country, is loved by consumers for its unique rich aroma and abundant nutrients. Sesame oil production is divided into two methods based on the extraction process: pressing and water extraction. The water extraction process involves: sesame seeds → screening → rinsing → roasting → blowing away smoke → cleaning → grinding → mixing → stirring → separating the oil through vibration. After the above processing, some oil remains dispersed within the residue; this is further separated using vibration (oil pressing).

[0003] Currently, traditional sesame oil separation methods mostly employ static stratification or simple centrifugal separation techniques. Static stratification is time-consuming, making it difficult to meet the needs of large-scale production, and incomplete oil-water separation results in some sesame oil remaining in the aqueous phase, reducing the oil yield. While centrifugal separation can accelerate the separation speed to some extent, the equipment is energy-intensive, and high-speed rotation can damage the nutrients and aroma compounds in sesame oil. Furthermore, its separation precision is limited, and the problem of insufficient oil-water separation still exists. Therefore, there is an urgent need for an oil separation device for sesame oil production that can effectively accelerate oil-water separation and increase the oil yield. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a vibrating oil separation device for sesame oil production, which has the advantages of a vibrating separation structure, efficient oil separation during sesame oil processing, and solves the aforementioned technical problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vibrating oil separator for sesame oil production, comprising a base, a bushing connected to the top surface of the base by screws, a support rod rotatably connected inside the bushing, a pot frame fixedly connected to the top end of the support rod, and a first connecting plate fixedly connected to the outer wall of the support rod, a first connecting rod rotatably connected to one end of the first connecting plate, a reduction motor and a gearbox connected to the top surface of the base by bolts, a rotating shaft rotatably connected to the top surface of the gearbox, a rotating plate fixedly connected to the top end of the rotating shaft, a second connecting rod rotatably connected to one end of the rotating plate, a second connecting plate rotatably connected to one end of the second connecting rod, a vertical plate fixedly connected to the top surface of the base, a gantry frame fixedly connected to the top end of the vertical plate, a shaft seat connected to the top surface of the gantry frame by screws, a short shaft rotatably connected inside the shaft seat, a sliding sleeve fixedly connected to one end of the short shaft, a stirring rod slidably connected inside the sliding sleeve, a pin rotatably connected inside the stirring rod, and a turntable rotatably connected to one end of the pin.

[0006] Preferably, the output shaft of the geared motor is fixedly connected to a double-layer synchronous pulley, the double-layer synchronous pulley is driven by a first synchronous belt and a second synchronous belt, and the side wall of the gear box is rotatably connected to a first synchronous pulley.

[0007] Preferably, the gearbox contains two meshing bevel gears, one of which is fixedly connected to a first synchronous pulley via a shaft, and the other is fixedly connected to a rotating shaft. The first synchronous pulley is driven by a first synchronous belt.

[0008] Preferably, the top surface of the base is connected to two bushings by screws, and two support rods and pot racks are provided. A first connecting plate is fixedly connected to the outer wall of each of the two support rods, and a second connecting plate is fixedly connected to the outer wall of one of the support rods.

[0009] Preferably, a transmission rod is rotatably connected inside the vertical plate via a bearing, and a second synchronous pulley is fixedly connected to the outer wall of the transmission rod, which is then driven by a second synchronous belt.

[0010] Preferably, the bottom end of the stirring rod is fixedly connected to a ball head, the pot is placed inside the pot rack, and the turntable is eccentrically connected to the pin shaft.

[0011] Compared with the prior art, this utility model provides a vibrating oil separation device for sesame oil production, which has the following beneficial effects:

[0012] 1. This utility model uses a geared motor to drive the first connecting rod, the second connecting rod and other related components to make the pot reciprocate shaking. This shaking applies an oscillating force to the sesame residue slurry, which can effectively cause the tiny oil droplets remaining in the slurry to collide, merge and float to the surface, thereby achieving the separation of residue and sesame oil. This provides the basic power for oil separation and helps to improve the initial effect of oil separation.

[0013] 2. Driven by a geared motor, the stirring rod of this invention will move up and down and swing left and right. The ball head at the bottom of the rod will stir the sesame residue in the pot. This stirring will further break the stable state of the residue, promote the collision and merging of tiny oil droplets, and enhance the oscillation and oil separation effect in conjunction with the reciprocating shaking of the pot. It will also accelerate the rising speed of the oil, and can more efficiently separate the residual oil and increase the oil yield. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 This is a partial three-dimensional schematic diagram of the structure of this utility model;

[0016] Figure 3 This is a three-dimensional schematic diagram of the stirring rod, turntable, and other components in this utility model;

[0017] Figure 4 This utility model Figure 3 A magnified view of part A in the diagram.

[0018] The components are as follows: 1. Base; 2. Bushing; 3. Support rod; 4. Pot frame; 5. Connecting plate No. 1; 6. First connecting rod; 7. Gear motor; 8. Gearbox; 9. Rotating shaft; 10. Rotating plate; 11. Second connecting rod; 12. Connecting plate No. 2; 13. Vertical plate; 14. Gantry frame; 15. Shaft seat; 16. Short shaft; 17. Sliding sleeve; 18. Stirring rod; 19. Pin; 20. Turntable; 21. Double-layer synchronous pulley; 22. Synchronous belt No. 1; 23. Synchronous belt No. 2; 24. First synchronous pulley; 25. Transmission rod; 26. Second synchronous pulley; 27. Ball head; 28. Pot. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-4 A vibrating oil separator for sesame oil production includes a base 1. A bushing 2 is screwed to the top surface of the base 1. A support rod 3 is rotatably connected inside the bushing 2. A pot frame 4 is fixedly connected to the top of the support rod 3. A connecting plate 5 is fixedly connected to the outer wall of the support rod 3. A first connecting rod 6 is rotatably connected to one end of the connecting plate 5. A reduction motor 7 and a gear box 8 are bolted to the top surface of the base 1. A rotating shaft 9 is rotatably connected to the top surface of the gear box 8. A rotating plate 10 is fixedly connected to the top of the rotating shaft 9. One end of the rotating plate 10... A second connecting rod 11 is rotatably connected, and a second connecting plate 12 is rotatably connected to one end of the second connecting rod 11. A vertical plate 13 is fixedly connected to the top surface of the base 1, and a gantry frame 14 is fixedly connected to the top of the vertical plate 13. A bearing seat 15 is connected to the top surface of the gantry frame 14 by screws. A short shaft 16 is rotatably connected inside the bearing seat 15. A sliding sleeve 17 is fixedly connected to one end of the short shaft 16. An agitator 18 is slidably connected inside the sliding sleeve 17. A pin 19 is rotatably connected inside the agitator 18. A turntable 20 is rotatably connected to one end of the pin 19.

[0021] Specifically, the output shaft of the geared motor 7 is fixedly connected to a double-layer synchronous pulley 21, which is driven by a first synchronous belt 22 and a second synchronous belt 23. The side wall of the gear box 8 is rotatably connected to a first synchronous pulley 24.

[0022] Specifically, the gearbox 8 contains two meshing bevel gears. The center of one bevel gear is fixedly connected to the first synchronous pulley 24 via a shaft, and the center of the other bevel gear is fixedly connected to the rotating shaft 9. The first synchronous pulley 24 is driven by the first synchronous belt 22.

[0023] The advantage is that by placing the sesame residue paste into the pot 28, which is supported by the pot frame 4, the double-layer synchronous pulley 21 can be rotated by starting the reduction motor 7. The double-layer synchronous pulley 21 is connected to the first synchronous pulley 24 via the first synchronous belt 22. Thus, the bevel gear in the gear box 8, which is fixedly connected to the first synchronous pulley 24 by a shaft, rotates accordingly, thereby driving the other bevel gear meshing with it and the rotating shaft 9 fixed at the center of the bevel gear to rotate. The rotating plate 10 at the top of the rotating shaft 9 rotates synchronously, and the rotating plate 10 drives the second connecting rod 11, which in turn drives the second connecting plate 12. The connecting plate 12 is fixed to the outer wall of one of the support rods 3, and the two support rods 3 are rotatably connected to the base 1 through the bushing 2. At the same time, the outer walls of the two support rods 3 are rotatably connected to the first connecting rod 6 through the connecting plate 5, so that the two support rods 3 swing back and forth synchronously under the pull of the second connecting rod 11, which eventually drives the two pots 28 in the pot rack 4 at the top of the support rods 3 to swing back and forth. This process applies an oscillating force to the sesame residue slurry inside through the back and forth swing of the pots 28, causing the tiny oil droplets remaining in the slurry to collide, merge and float to the surface, thereby achieving the separation of the residue and sesame oil.

[0024] Specifically, the top surface of the base 1 is connected to two bushings 2 by screws, and there are two support rods 3 and pot racks 4. A first connecting plate 5 is fixedly connected to the outer wall of each of the two support rods 3, and a second connecting plate 12 is fixedly connected to the outer wall of one of the support rods 3.

[0025] Specifically, a transmission rod 25 is rotatably connected inside the vertical plate 13 via a bearing, and a second synchronous pulley 26 is fixedly connected to the outer wall of the transmission rod 25. The second synchronous pulley 26 is connected to the second synchronous belt 23.

[0026] Specifically, the bottom end of the stirring rod 18 is fixedly connected to the ball head 27, the pot 28 is placed inside the pot rack 4, and the turntable 20 is eccentrically connected to the pin shaft 19.

[0027] The advantage is that when the geared motor 7 is started, it drives the double-layer synchronous pulley 21 to rotate. The double-layer synchronous pulley 21 can also drive the second synchronous belt 23 to rotate. The second synchronous belt 23 drives the second synchronous pulley 26. The second synchronous pulley 26 drives the transmission rod 25 to rotate. The transmission rod 25 then drives the turntables 20 at both ends to rotate. Since the turntables 20 are eccentrically connected to the pin 19, when the turntables 20 rotate, they will pull the stirring rod 18 through the pin 19. At the same time, the stirring rod 18 slides in the sliding sleeve 17, and the sliding sleeve 17 is connected to the short shaft 16. The rotating connection of the bearing seat 15 causes the stirring rod 18 to move up and down reciprocally under the drive of the turntable 20, while also oscillating left and right to a certain extent. The ball head 27 at its bottom end stirs the sesame residue in the pot 28. This stirring action can further break the stable state of the residue, promote the collision and merging of tiny oil droplets, and enhance the oscillation and oil separation effect in conjunction with the reciprocating shaking of the pot 28, accelerate the rising speed of the oil, and thus more efficiently separate the residual oil in the sesame residue and increase the oil yield.

[0028] In use, firstly, the sesame residue paste is placed into the pot 28 inside the pot frame 4; then, the reduction motor 7 is started, causing its output shaft to drive the double-layer synchronous pulley 21 to rotate. The double-layer synchronous pulley 21 is connected to the first synchronous pulley 24 via the first synchronous belt 22, causing the bevel gear connected to it in the gear box 8 to rotate, which in turn drives the other meshing bevel gear and the rotating shaft 9 to rotate. The rotating plate 10 at the top of the rotating shaft 9 rotates accordingly and pulls the second connecting plate 12 through the second connecting rod 11, causing the two support rods 3 to swing back and forth synchronously under the support of the bushing 2, causing the pot 28 to shake back and forth to apply vibration to the sesame residue paste. Simultaneously, the double-layer synchronous wheel 21 drives the second synchronous wheel 26 through the second synchronous belt 23, causing the transmission rod 25 to rotate and drive the turntables 20 at both ends to rotate. The turntables 20 pull the stirring rod 18 through the eccentrically connected pin shaft 19. With the cooperation of the sliding sleeve 17 and the short shaft 16, the stirring rod 18 moves up and down and swings left and right. The ball head 27 at its bottom end stirs the sesame residue slurry in the pot 28. With the help of the reciprocating shaking of the pot 28 and the stirring action of the stirring rod 18, the tiny oil droplets in the sesame residue slurry collide, merge and float to the surface, realizing the separation of residue and sesame oil, and completing the oil separation process.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vibrating oil separation device for sesame oil production, comprising a base (1), characterized in that: The top surface of the base (1) is connected with a shaft sleeve (2) through screws, the inside of the shaft sleeve (2) is rotationally connected with a support rod (3), the top end of the support rod (3) is fixedly connected with a pot rack (4), and one end of a first connecting plate (5) is rotationally connected with a first connecting rod (6), the top surface of the base (1) is connected with a gear motor (7) and a gear box (8) through bolts, the top surface of the gear box (8) is rotationally connected with a rotating shaft (9), one end of a rotating plate (10) is rotationally connected with a second connecting rod (11), one end of the second connecting rod (11) is rotationally connected with a second connecting plate (12), the top surface of the base (1) is fixedly connected with a vertical plate (13), the top end of the vertical plate (13) is fixedly connected with a gantry (14), the top surface of the gantry (14) is connected with a shaft seat (15) through screws, the inside of the shaft seat (15) is rotationally connected with a short shaft (16), one end of the short shaft (16) is fixedly connected with a sliding sleeve (17), the inside of the sliding sleeve (17) is slidingly connected with an agitating rod (18), the inside of the agitating rod (18) is rotationally connected with a pin shaft (19), one end of the pin shaft (19) is rotationally connected with a rotating disc (20).

2. The vibrating oil separation device for sesame oil production according to claim 1, characterized in that: The output shaft of the gear motor (7) is fixedly connected with a double-layer synchronous wheel (21), the double-layer synchronous wheel (21) is drivingly connected with a first synchronous belt (22) and a second synchronous belt (23), and the side wall of the gear box (8) is rotationally connected with a first synchronous wheel (24).

3. The vibrating oil separation device for sesame oil production according to claim 2, characterized in that: Two intermeshing bevel gears are arranged in the gear box (8), the center of one of the bevel gears is fixedly connected with the first synchronous wheel (24) through a shaft, and the center of the other bevel gear is fixedly connected with the rotating shaft (9), and the first synchronous wheel (24) is drivingly connected with the first synchronous belt (22).

4. The vibrating oil separation device for sesame oil production according to claim 1, characterized in that: The top surface of the base (1) is connected with two shaft sleeves (2) through screws, two support rods (3) and pot racks (4) are arranged, the outer wall of each of the two support rods (3) is fixedly connected with a first connecting plate (5), and the outer wall of one of the support rods (3) is fixedly connected with a second connecting plate (12).

5. The vibrating oil separation device for sesame oil production according to claim 2, characterized in that: The inside of the vertical plate (13) is rotationally connected with a transmission rod (25) through a bearing, the outer wall of the transmission rod (25) is fixedly connected with a second synchronous wheel (26), and the second synchronous wheel (26) is drivingly connected with the second synchronous belt (23).

6. The vibrating oil separation device for sesame oil production according to claim 1, characterized in that: The bottom end of the agitating rod (18) is fixedly connected with a ball head (27), a pot (28) is arranged in the pot rack (4), and the rotating disc (20) is eccentrically connected with the pin shaft (19).

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