A short-circuit device for the busbar around the electrolytic cell
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2026-08-14
AI Technical Summary
[0005]传统的电解槽槽周母线短接方法是在停槽后采用卡具将电解槽槽周母线与短路连接线连接,操作不便,操作时需两人或两人以上配合实现将短路连接线抱起和安装卡具并复紧,并且安装时定位困难,卡具在磁场作用下难以固定
[0019]本实用新型提供的电解槽槽周母线短接装置,通过顶紧器将第一导电块与第二导电块连接为整体,通过将第一搭接块搭接在第一电解槽槽周母线的顶面上以及将第二搭接块搭接在第二电解槽槽周母线的顶面上,实现第一导电块、第二导电块及顶紧器在第一电解槽槽周母线与第二电解槽槽周母线之间的快速定位,并通过顶紧器将第一导电块压紧于第一电解槽槽周母线的侧面上以及将第二导电块压紧于第二电解槽槽周母线的侧面上,实现对第一导电块及第二导电块的快速固定,通过导电软带将第一导电块与第二导电块电连接,进而实现第一电解槽槽周母线、第一导电块、导电软带、第二导电块及第二电解槽槽周母线之间的电连接,从而将第一电解槽槽周母线与第二电解槽槽周母线短接,安装简单,操作迅速,省力,可以缩短电流流经路径,减小电阻,节约电耗。
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Figure CN224633581U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum electrolysis technology, and in particular to a short-circuiting device for the busbar around the electrolytic cell. Background Technology
[0002] Electrolytic cells are important equipment in aluminum electrolysis production, and the cell perimeter busbar is the conductor connecting the two sides of the electrolytic cell. It is also called "slot pattern busbar" or "cross-slot busbar". Electrolytic cell perimeter busbars are usually made of aluminum alloy or aluminum-copper composite materials. They are an extremely important component of the electrolytic cell. In addition to transmitting current, the electrolytic cell perimeter busbar can also maintain temperature and improve production efficiency.
[0003] During normal operation of an electrolytic cell, the peripheral busbar is responsible for current transmission. However, when the electrolytic cell stops operating (such as during major repairs or temporary shutdowns), the peripheral busbar still needs to maintain a current path to ensure equipment safety. If the path of the peripheral busbar is too long or its resistance is too high, it will cause a significant reactive voltage drop in the peripheral busbar (usually manifested as voltage fluctuations or increased energy consumption).
[0004] By temporarily short-circuiting part of the electrolytic cell's peripheral busbar, the current path can be shortened and the resistance reduced, thereby reducing the voltage drop during cell shutdown. This reduces reactive voltage loss and energy waste, effectively solving the problem of excessive reactive voltage loss during cell shutdown, and achieving both energy saving and cost reduction.
[0005] The traditional method of short-circuiting the busbar around the electrolytic cell involves using a clamp to connect the busbar around the electrolytic cell to the short-circuit connection line after the cell is shut down. This method is inconvenient and requires two or more people to lift the short-circuit connection line, install the clamp, and tighten it. Furthermore, positioning during installation is difficult, and the clamp is hard to fix under the influence of a magnetic field. Utility Model Content
[0006] The purpose of this invention is to provide a short-circuit device for the busbar of an electrolytic cell to solve the problems existing in the prior art and facilitate installation.
[0007] To achieve the above objectives, this utility model provides the following solution:
[0008] This utility model provides a short-circuiting device for the peripheral busbar of an electrolytic cell, comprising a first conductive block, a second conductive block, a conductive strip, and at least one clamping device. The first conductive block, the second conductive block, the conductive strip, and the clamping device are all positioned between the peripheral busbar of the first electrolytic cell and the peripheral busbar of the second electrolytic cell. A first overlapping block is fixedly provided at the top end of the first conductive block, which overlaps the top surface of the peripheral busbar of the first electrolytic cell. A second overlapping block is fixedly provided at the top end of the second conductive block, which overlaps the top surface of the peripheral busbar of the second electrolytic cell. The first end of the clamping device is connected to the first conductive block, and the second end of the clamping device is connected to the second conductive block. The distance between the first end and the second end of the clamping device is adjustable to press the first conductive block against the side of the peripheral busbar of the first electrolytic cell and to press the second conductive block against the side of the peripheral busbar of the second electrolytic cell. One end of the conductive strip is fixedly connected to the first conductive block, and the other end of the conductive strip is fixedly connected to the second conductive block.
[0009] Preferably, the clamping device is a scissor jack.
[0010] Preferably, the clamping device includes a first upper fixing block, a first lower fixing block, a second upper fixing block, a second lower fixing block, an upper sleeve, a lower sleeve, a screw, a first upper connecting rod, a first lower connecting rod, a second upper connecting rod, and a second lower connecting rod. The first upper fixing block and the first lower fixing block are both fixedly connected to the first conductive block, with the first upper fixing block positioned above the first lower fixing block. The second upper fixing block and the second lower fixing block are both fixedly connected to the second conductive block, with the second upper fixing block positioned above the second lower fixing block. The screw has an upper threaded section and a lower threaded section, with the upper threaded section positioned above the lower threaded section. The thread direction of the upper thread segment is opposite to that of the lower thread segment. The upper sleeve is threadedly connected to the upper thread segment, and the lower sleeve is threadedly connected to the lower thread segment. One end of the first upper connecting rod is hinged to the first upper fixing block, and the other end of the first upper connecting rod is hinged to the upper sleeve. One end of the first lower connecting rod is hinged to the first lower fixing block, and the other end of the first lower connecting rod is hinged to the lower sleeve. One end of the second upper connecting rod is hinged to the second upper fixing block, and the other end of the second upper connecting rod is hinged to the upper sleeve. One end of the second lower connecting rod is hinged to the second lower fixing block, and the other end of the second lower connecting rod is hinged to the lower sleeve.
[0011] Preferably, the first upper fixing block and the first lower fixing block are detachably fixedly connected to the first conductive block, and the second upper fixing block and the second lower fixing block are detachably fixedly connected to the second conductive block.
[0012] Preferably, the first conductive block has a first upper slot and a first lower slot on its side away from the busbar of the first electrolytic cell, and the first upper fixing block can be inserted into the first upper slot and the first lower fixing block can be inserted into the first lower slot. The second conductive block has a second upper slot and a second lower slot on its side away from the busbar of the second electrolytic cell, and the second upper fixing block can be inserted into the second upper slot and the second lower fixing block can be inserted into the second lower slot.
[0013] Preferably, there are two clamping devices, one clamping device is disposed on the front side of the first conductive block and the second conductive block, and the other clamping device is disposed on the rear side of the first conductive block and the second conductive block.
[0014] Preferably, both the first conductive block and the second conductive block are aluminum blocks.
[0015] Preferably, the conductive flexible strip is an aluminum flexible strip.
[0016] Preferably, the first overlapping block is welded to the first conductive block.
[0017] Preferably, the second overlapping block is welded to the second conductive block.
[0018] The present invention achieves the following technical advantages over the prior art:
[0019] The electrolytic cell peripheral busbar short-circuiting device provided by this utility model connects the first conductive block and the second conductive block into a whole by means of a tightening device. By overlapping the first overlapping block with the top surface of the first electrolytic cell peripheral busbar and the second overlapping block with the top surface of the second electrolytic cell peripheral busbar, the first conductive block, the second conductive block, and the tightening device are quickly positioned between the first and second electrolytic cell peripheral busbars. The tightening device presses the first conductive block against the side of the first electrolytic cell peripheral busbar and the second overlapping block against the top surface of the second electrolytic cell peripheral busbar. Two conductive blocks are pressed against the side of the busbar around the second electrolytic cell, enabling rapid fixation of the first and second conductive blocks. The first and second conductive blocks are electrically connected by a conductive soft strip, thereby achieving electrical connection between the busbar around the first electrolytic cell, the first conductive block, the conductive soft strip, the second conductive block, and the busbar around the second electrolytic cell. This short-circuits the busbar around the first and second electrolytic cells, making installation simple, operation quick, and labor-saving. It can shorten the current flow path, reduce resistance, and save power consumption. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 A schematic diagram of the electrolytic cell peripheral busbar short-circuiting device provided by this utility model;
[0022] Figure 2 Another schematic diagram of the electrolytic cell peripheral busbar short-circuiting device provided by this utility model;
[0023] In the figure: 1-First conductive block, 2-Second conductive block, 3-Conductive flexible strip, 4-First electrolytic cell circumferential busbar, 5-Second electrolytic cell circumferential busbar, 6-First overlapping block, 7-Second overlapping block, 8-First upper fixing block, 9-First lower fixing block, 10-Second upper fixing block, 11-Second lower fixing block, 12-Upper sleeve, 13-Lower sleeve, 14-Screw, 15-First upper connecting rod, 16-First lower connecting rod, 17-Second upper connecting rod, 18-Second lower connecting rod. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] The purpose of this invention is to provide a short-circuit device for the busbar of an electrolytic cell to solve the problems existing in the prior art and facilitate installation.
[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] Example 1
[0028] like Figure 1As shown, this embodiment provides a short-circuiting device for the peripheral busbar of an electrolytic cell, including a first conductive block 1, a second conductive block 2, a conductive flexible strip 3, and at least one clamping device. The first conductive block 1, the second conductive block 2, the conductive flexible strip 3, and the clamping device are all positioned between the peripheral busbar 4 of the first electrolytic cell and the peripheral busbar 5 of the second electrolytic cell. A first overlapping block 6 is fixedly provided at the top of the first conductive block 1, and the first overlapping block 6 is used to overlap the top surface of the peripheral busbar 4 of the first electrolytic cell. A second overlapping block 7 is fixedly provided at the top of the second conductive block 2. The two overlapping blocks 7 are used to overlap the top surface of the busbar 5 of the second electrolytic cell. The first end of the clamping device is connected to the first conductive block 1, and the second end of the clamping device is connected to the second conductive block 2. The distance between the first end and the second end of the clamping device can be adjusted so as to press the first conductive block 1 against the side of the busbar 4 of the first electrolytic cell and press the second conductive block 2 against the side of the busbar 5 of the second electrolytic cell. One end of the conductive soft strip 3 is fixedly connected to the first conductive block 1, and the other end of the conductive soft strip 3 is fixedly connected to the second conductive block 2.
[0029] The electrolytic cell peripheral busbar short-circuiting device provided in this embodiment connects the first conductive block 1 and the second conductive block 2 into a whole by means of a tightening device. By attaching the first overlapping block 6 to the top surface of the first electrolytic cell peripheral busbar 4 and attaching the second overlapping block 7 to the top surface of the second electrolytic cell peripheral busbar 5, the first conductive block 1, the second conductive block 2 and the tightening device are quickly positioned between the first electrolytic cell peripheral busbar 4 and the second electrolytic cell peripheral busbar 5. The tightening device presses the first conductive block 1 against the side of the first electrolytic cell peripheral busbar 4 and the second conductive block 2 against the side of the second electrolytic cell peripheral busbar 5. The conductive block 2 is pressed against the side of the second electrolytic cell's peripheral busbar 5, achieving rapid fixation of the first conductive block 1 and the second conductive block 2. The first conductive block 1 and the second conductive block 2 are electrically connected by the conductive soft strip 3, thereby achieving electrical connection between the first electrolytic cell's peripheral busbar 4, the first conductive block 1, the conductive soft strip 3, the second conductive block 2, and the second electrolytic cell's peripheral busbar 5. This short-circuits the first electrolytic cell's peripheral busbar 4 and the second electrolytic cell's peripheral busbar 5, making installation simple, operation quick, and labor-saving. It can shorten the current flow path, reduce resistance, and save power consumption.
[0030] It should be noted that the first electrolytic cell peripheral busbar 4 and the second electrolytic cell peripheral busbar 5 refer to any two electrolytic cell peripheral busbars that need to be short-circuited.
[0031] In a preferred embodiment of this invention, the clamping device includes a first upper fixing block 8, a first lower fixing block 9, a second upper fixing block 10, a second lower fixing block 11, an upper sleeve 12, a lower sleeve 13, a screw 14, a first upper connecting rod 15, a first lower connecting rod 16, a second upper connecting rod 17, and a second lower connecting rod 18. The first upper fixing block 8 and the first lower fixing block 9 are both fixedly connected to the first conductive block 1, with the first upper fixing block 8 positioned above the first lower fixing block 9. The second upper fixing block 10 and the second lower fixing block 11 are both fixedly connected to the second conductive block 2, with the second upper fixing block 10 positioned above the second lower fixing block 11. The screw 14 has an upper threaded section and a lower threaded section, with the upper threaded section positioned above the lower threaded section. The threads of the upper and lower threaded sections have opposite directions. The upper sleeve 12 is threadedly connected to the upper threaded section, and the lower sleeve 13 is threadedly connected to the lower threaded section. One end of the first upper connecting rod 15 is hinged to the first upper fixing block 8. The other end of the upper connecting rod 15 is hinged to the upper sleeve 12; one end of the first lower connecting rod 16 is hinged to the first lower fixing block 9; the other end of the first lower connecting rod 16 is hinged to the lower sleeve 13; one end of the second upper connecting rod 17 is hinged to the second upper fixing block 10; the other end of the second upper connecting rod 17 is hinged to the upper sleeve 12; one end of the second lower connecting rod 18 is hinged to the second lower fixing block 11; the other end of the second lower connecting rod 18 is hinged to the lower sleeve 13. During use, a wrench is used to operate the connecting rod. When the screw 14 rotates, it can drive the upper sleeve 12 and the lower sleeve 13 to move away from each other. Through the first upper connecting rod 15, the first lower connecting rod 16, the second upper connecting rod 17 and the second lower connecting rod 18, the force is transmitted so that the first upper fixing block 8 and the first lower fixing block 9 press the first conductive block 1 against the side of the first electrolytic cell circumferential busbar 4, and at the same time, the second upper fixing block 10 and the second lower fixing block 11 press the second conductive block 2 against the side of the second electrolytic cell circumferential busbar 5, which facilitates operation.
[0032] In a preferred embodiment of this invention, the first upper fixing block 8 and the first lower fixing block 9 are detachably fixedly connected to the first conductive block 1, and the second upper fixing block 10 and the second lower fixing block 11 are detachably fixedly connected to the second conductive block 2, so as to facilitate storage, transportation and maintenance.
[0033] In a preferred embodiment of this invention, a first upper slot and a first lower slot are provided on the side of the first conductive block 1 away from the busbar 4 of the first electrolytic cell. The first upper fixing block 8 can be inserted into the first upper slot and the first lower fixing block 9 can be inserted into the first lower slot. A second upper slot and a second lower slot are provided on the side of the second conductive block 2 away from the busbar 5 of the second electrolytic cell. The second upper fixing block 10 can be inserted into the second upper slot and the second lower fixing block 11 can be inserted into the second lower slot. The structure is simple and easy to use.
[0034] As a preferred embodiment of this invention, both the first conductive block 1 and the second conductive block 2 are aluminum blocks, which are easy to source and manufacture.
[0035] As a preferred embodiment of this invention, the conductive soft strip 3 is an aluminum soft strip, which is easy to source and manufacture.
[0036] As a preferred embodiment of this invention, the first overlapping block 6 is welded to the first conductive block 1, resulting in a stable connection and ease of manufacturing.
[0037] As a preferred embodiment of this invention, the second overlapping block 7 is welded to the second conductive block 2, resulting in a stable connection and ease of manufacturing.
[0038] Example 2
[0039] like Figures 1 to 2 As shown, this embodiment provides a short-circuit device for the busbar of an electrolytic cell. Compared with the short-circuit device for the busbar of an electrolytic cell provided in Embodiment 1, the main difference lies in the setting of the clamping device. In this embodiment, there are two clamping devices. One clamping device is set on the front side of the first conductive block 1 and the second conductive block 2, and the other clamping device is set on the rear side of the first conductive block 1 and the second conductive block 2, so as to improve the support stability of the first conductive block 1 and the second conductive block 2.
[0040] In a preferred embodiment of this invention, the first upper fixing blocks 8 of the two clamping devices are connected as one unit and locked in the first upper slot; the first lower fixing blocks 9 of the two clamping devices are connected as one unit and locked in the first lower slot; the second upper fixing blocks 10 of the two clamping devices are connected as one unit and locked in the second upper slot; and the second lower fixing blocks 11 of the two clamping devices are connected as one unit and locked in the second lower slot. The structure is simple and easy to use.
[0041] Example 3
[0042] This embodiment provides a short-circuit device for the busbar of an electrolytic cell. Compared with the short-circuit device for the busbar of an electrolytic cell provided in Embodiment 1, the main difference lies in the setting of the clamping device. In this embodiment, the clamping device is a scissor jack, which can be used with existing scissor jack products and is easy to use.
[0043] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A shorting device for a cell periphery busbar of an electrolytic cell, characterised in that: The device includes a first conductive block, a second conductive block, a conductive strip, and at least one clamping device. The first conductive block, the second conductive block, the conductive strip, and the clamping device are all positioned between the circumferential busbars of a first electrolytic cell and a second electrolytic cell. A first overlapping block is fixed to the top of the first conductive block, overlapping the top surface of the circumferential busbar of the first electrolytic cell. A second overlapping block is fixed to the top of the second conductive block, overlapping the top surface of the circumferential busbar of the second electrolytic cell. The first end of the clamping device is connected to the first conductive block, and the second end of the clamping device is connected to the second conductive block. The distance between the first and second ends of the clamping device is adjustable to press the first conductive block against the side of the circumferential busbar of the first electrolytic cell and to press the second conductive block against the side of the circumferential busbar of the second electrolytic cell. One end of the conductive strip is fixedly connected to the first conductive block, and the other end of the conductive strip is fixedly connected to the second conductive block.
2. The electrolytic cell perimeter busbar short-circuiting device according to claim 1, characterized in that: The tightening device is a scissor jack.
3. The electrolyzer cell peripheral bus shorting device of claim 1, wherein: The clamping device includes a first upper fixing block, a first lower fixing block, a second upper fixing block, a second lower fixing block, an upper sleeve, a lower sleeve, a screw, a first upper connecting rod, a first lower connecting rod, a second upper connecting rod, and a second lower connecting rod. The first upper fixing block and the first lower fixing block are both fixedly connected to the first conductive block, with the first upper fixing block positioned above the first lower fixing block. The second upper fixing block and the second lower fixing block are both fixedly connected to the second conductive block, with the second upper fixing block positioned above the second lower fixing block. The screw has an upper threaded section and a lower threaded section, with the upper threaded section positioned above the lower threaded section. Opposite to the thread direction of the lower threaded section, the upper sleeve is threadedly connected to the upper threaded section, and the lower sleeve is threadedly connected to the lower threaded section. One end of the first upper connecting rod is hinged to the first upper fixed block, and the other end of the first upper connecting rod is hinged to the upper sleeve. One end of the first lower connecting rod is hinged to the first lower fixed block, and the other end of the first lower connecting rod is hinged to the lower sleeve. One end of the second upper connecting rod is hinged to the second upper fixed block, and the other end of the second upper connecting rod is hinged to the upper sleeve. One end of the second lower connecting rod is hinged to the second lower fixed block, and the other end of the second lower connecting rod is hinged to the lower sleeve.
4. The electrolytic cell busbar shorting arrangement of claim 3, wherein: The first upper fixing block and the first lower fixing block are detachably fixedly connected to the first conductive block, and the second upper fixing block and the second lower fixing block are detachably fixedly connected to the second conductive block.
5. The electrolytic cell busbar shorting arrangement of claim 4, wherein: The first conductive block has a first upper slot and a first lower slot on its side away from the busbar of the first electrolytic cell. The first upper fixing block can be inserted into the first upper slot and the first lower fixing block can be inserted into the first lower slot. The second conductive block has a second upper slot and a second lower slot on its side away from the busbar of the second electrolytic cell. The second upper fixing block can be inserted into the second upper slot and the second lower fixing block can be inserted into the second lower slot.
6. The electrolyzer cell peripheral bus shorting device of claim 3, wherein: The number of clamping devices is two, one clamping device is disposed on the front side of the first conductive block and the second conductive block, and the other clamping device is disposed on the rear side of the first conductive block and the second conductive block.
7. The electrolyzer cell peripheral bus shorting device of claim 1, wherein: Both the first conductive block and the second conductive block are aluminum blocks.
8. The electrolyzer cell peripheral bus shorting device of claim 1, wherein: The conductive flexible strip is an aluminum flexible strip.
9. The electrolyzer cell peripheral bus shorting device of claim 1, wherein: The first lap block is welded to the first conductive block.
10. The electrolytic cell busbar shorting arrangement of claim 9, wherein: The second lap block is welded to the second conductive block.