A fully automatic mattress edge-sealing machine

Abstract

This utility model discloses a fully automatic mattress edge-fitting machine, including an edge-fitting machine assembly and a flipping assembly mounted on one side of the edge-fitting machine assembly. The flipping assembly includes a fixed frame fixedly installed on one side of the edge-fitting machine assembly, a fixed seat rotatably mounted on one side of the fixed frame, a flipping frame fixedly connected to one side of the fixed seat, and four clamping seats arranged in a rectangular array slidably mounted on one side of the flipping frame via a sliding seat. This utility model relates to the field of mattress manufacturing technology. This fully automatic mattress edge-fitting machine, by incorporating the flipping assembly, can conveniently clamp and fix the edges of the mattress using the clamping seats. The flipping frame enables the mattress to be automatically flipped, avoiding the need for manual flipping. This prevents friction between the mattress and other objects during the flipping process, avoiding wear and tear and effectively improving the quality of mattress production.

Description

Technical Field

[0001] This utility model relates to the field of mattress manufacturing technology, specifically a fully automatic mattress edge-fitting machine. Background Technology

[0002] In the mattress manufacturing industry, mattress edging is an indispensable part of the production process. It directly affects the mattress's appearance, durability, and comfort. Mattress edging effectively protects the internal structure of the mattress, especially the edges, preventing damage caused by friction and collision during long-term use or transportation. In the mattress production process, edging machines are usually used to perform edging processing on the mattress.

[0003] However, current mattress edge-fitting machines are inconvenient for flipping mattresses. Usually, the mattress needs to be manually lifted to a vertical position and then laid down. This operation is not only time-consuming and labor-intensive, but also causes wear and tear on the mattress due to the significant friction between the mattress and the conveyor mechanism during the flipping process, thus reducing production quality. Therefore, the applicant proposes a fully automatic mattress edge-fitting machine to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a fully automatic mattress edge-sealing machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic mattress edge-fitting machine, comprising an edge-fitting machine assembly and a flipping assembly assembled on one side of the edge-fitting machine assembly; The flipping assembly includes a fixed frame fixedly installed on one side of the edge-sealing machine assembly. A fixed seat is rotatably installed on one side of the fixed frame, and a flipping frame is fixedly connected to one side of the fixed seat. Four clamps arranged in a rectangular array are slidably installed on one side of the flipping frame via a slide. Multiple rollers arranged at equal intervals along the length of the clamps are rotatably installed on the inner side of each of the four clamps. A guide plate is fixedly installed at one end of each of the four clamps. Two symmetrically distributed movable seats are slidably installed on the other side of the flipping frame. A movable rod is hinged between the movable seats and the slide.

[0006] Preferably, the edging machine assembly includes a support frame fixedly installed on one side of the fixed frame, a conveyor belt is fitted on the inner side of the support frame, and a sewing machine is fixedly installed on the top of the support frame.

[0007] Preferably, a geared motor is fixedly installed on the other side of the fixing frame, and the output shaft of the geared motor passes through the fixing frame and is fixedly connected to the fixing base.

[0008] Preferably, a push plate is embedded and installed on the inner side of the flipping frame and between the clamps, and a storage groove for storing the push plate is provided on the inner wall of the flipping frame.

[0009] Preferably, an electric push rod is fixedly installed on one side of the flipping frame, and the output end of the electric push rod passes through the storage slot and is fixedly connected to the push plate.

[0010] Preferably, a dual-axis cylinder is fixedly installed on one side of the tilting frame and between the movable seats, and the output end of the dual-axis cylinder is fixedly connected to the movable seat.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This fully automatic mattress edge-fitting machine, equipped with a flipping component, can accurately guide the mattress between four clamps using a guide plate. The rolling action of the rollers reduces friction when the mattress is guided into the clamps. By driving the four clamps to close, the edges of the mattress can be easily clamped and fixed. The flipping frame can drive the mattress to rotate, which can easily and automatically flip the mattress, eliminating the need for manual flipping. This prevents friction and wear on the mattress during the flipping process, effectively improving the production quality of the mattress. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the rear view structure of this utility model; Figure 3 This is a schematic diagram of the flipping component structure of this utility model; Figure 4 This is a schematic diagram of the tilting frame structure of this utility model; Figure 5 This is a schematic diagram of the push plate structure of this utility model.

[0014] In the diagram: 1. Tilting assembly; 101. Fixed frame; 102. Gear motor; 103. Tilting frame; 104. Clamp; 105. Roller; 106. Guide plate; 107. Slide; 108. Fixed seat; 109. Movable rod; 2. Hemming machine assembly; 201. Support frame; 202. Conveyor belt; 203. Sewing machine; 3. Push plate; 4. Dual-axis cylinder; 5. Electric push rod; 6. Moving seat; 7. Storage slot. Detailed Implementation

[0015] The following embodiments will be described in detail with reference to the accompanying drawings. In the drawings and description, similar or identical parts are referred to by the same reference numerals. Furthermore, in practical applications, the shape, thickness, or height of each component may be enlarged or reduced. The embodiments listed in this utility model are merely illustrative and not intended to limit the scope of the utility model. Any obvious modifications or alterations made to this utility model do not depart from its spirit and scope.

[0016] Please see Figure 1-5 As shown, the present invention proposes a fully automatic mattress edge-fitting machine, including an edge-fitting machine assembly 2 and a flipping assembly 1 assembled on one side of the edge-fitting machine assembly 2. The flipping assembly 1 includes a fixed frame 101 fixedly installed on one side of the edge-fitting machine assembly 2. A fixed seat 108 is rotatably installed on one side of the fixed frame 101. A flipping frame 103 is fixedly connected to one side of the fixed seat 108. Four clamps 104 arranged in a rectangular array are slidably installed on one side of the flipping frame 103 via a slide 107. Multiple rollers 105 arranged at equal intervals along the length direction of the clamps 104 are rotatably installed on the inner side of each of the four clamps 104. A guide plate 106 is fixedly installed at one end of each of the four clamps 104. Two symmetrically distributed movable seats 6 are slidably installed on the other side of the flipping frame 103. A movable rod 109 is hinged between the movable seats 6 and the slide 107.

[0017] Based on the above structural design, this fully automatic mattress edge-sealing machine consists of a flipping assembly 1 and an edge-sealing assembly 2. The edge-sealing assembly 2 facilitates edge-sealing and sewing operations on the mattress. By feeding the mattress into the flipping assembly 1, the rotation of the flipping assembly 1 drives the mattress to rotate synchronously, facilitating the flipping operation and eliminating the need for manual flipping, thus saving time and effort. Specifically, during operation, the edge-sealing assembly 2 conveys the mattress to the flipping assembly 1. The guide plate 106 guides and positions the mattress, allowing it to smoothly enter between the four clamps 104. The rollers 105 on each clamp 104 utilize the rotation of the rollers 105 to... The rotating action allows the mattress to be easily and quickly guided into the clamp 104, while reducing friction on the mattress. By pushing the movable seat 6 to move to both sides, the movable rod 109 can be squeezed. The tilt angle of the movable rod 109 can squeeze the slide 107 to slide closer, which can drive the clamp 104 to close, making it easy to clamp and fix the upper and lower edges of the mattress. By driving the fixed seat 108 to rotate, the flipping frame 103 can be rotated synchronously, which can easily drive the mattress to flip. The clamping action of the clamp 104 can prevent the mattress from falling during the flipping process and prevent the mattress from rubbing against other objects, effectively avoiding wear and tear on the mattress.

[0018] Furthermore, the edge-sewing machine assembly 2 includes a support frame 201 fixedly installed on one side of the fixed frame 101. A conveyor belt 202 is fitted inside the support frame 201, and a sewing machine 203 is fixedly installed on the top of the support frame 201. The conveyor belt 202 facilitates the conveying operation when sewing the mattress edges, and the sewing machine 203 facilitates the edge-sewing operation of the mattress.

[0019] Furthermore, a geared motor 102 is fixedly installed on the other side of the fixed frame 101. The output shaft of the geared motor 102 passes through the fixed frame 101 and is fixedly connected to the fixed seat 108. The geared motor 102 can provide power to the fixed seat 108, which can easily drive the fixed seat 108 to rotate, and facilitate the flipping frame 103 to perform flipping operations.

[0020] Furthermore, a push plate 3 is embedded and installed on the inner side of the flip frame 103 and between the clamps 104, and a storage groove 7 is provided on the inner wall of the flip frame 103 for storing the push plate 3. The push plate 3 can be stored in the storage groove 7, so that the push plate 3 can be kept on the same plane as the surface of the flip frame 103. When the mattress is guided between the clamps 104, the flip frame 103 can be used to restrain it by abutting against one side of the mattress.

[0021] Furthermore, an electric push rod 5 is fixedly installed on one side of the flipping frame 103. The output end of the electric push rod 5 passes through the storage slot 7 and is fixedly connected to the push plate 3. The extension and retraction of the electric push rod 5 can easily push the push plate 3 to move. By pushing the push plate 3 out of the storage slot 7, the flipped mattress can be easily pushed back to the conveyor belt 202 for continued hemming.

[0022] Furthermore, a dual-axis cylinder 4 is fixedly installed on one side of the flip frame 103 and between the movable seats 6, and the output end of the dual-axis cylinder 4 is fixedly connected to the movable seats 6. The dual-axis cylinder 4 can extend and retract at both ends, which can simultaneously push the two movable seats 6 to move relative to each other. This allows for easy control of the clamping seat 104 to close and unfold, facilitating the clamping and releasing operations on the mattress.

[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully automatic mattress edger, characterized in that: Includes a edging machine assembly (2) and a flipping assembly (1) mounted on one side of the edging machine assembly (2); The flipping assembly (1) includes a fixed frame (101) fixedly installed on one side of the edge-sealing machine assembly (2). A fixed seat (108) is rotatably installed on one side of the fixed frame (101). A flipping frame (103) is fixedly connected to one side of the fixed seat (108). Four clamps (104) arranged in a rectangular array are slidably installed on one side of the flipping frame (103) via a slide (107). Multiple rollers (105) arranged at equal intervals along the length of the clamps (104) are rotatably installed on the inner side of each of the four clamps (104). A guide plate (106) is fixedly installed at one end of each of the four clamps (104). Two symmetrically distributed movable seats (6) are slidably installed on the other side of the flipping frame (103). A movable rod (109) is hinged between the movable seat (6) and the slide (107).

2. The full-automatic mattress edging machine according to claim 1, characterized in that: The edge-sealing machine assembly (2) includes a support frame (201) fixedly installed on one side of the fixed frame (101), a conveyor belt (202) is fitted on the inner side of the support frame (201), and a sewing machine (203) is fixedly installed on the top of the support frame (201).

3. The full-automatic mattress edging machine according to claim 1, characterized in that: A geared motor (102) is fixedly installed on the other side of the fixed frame (101). The output shaft of the geared motor (102) passes through the fixed frame (101) and is fixedly connected to the fixed seat (108).

4. The full-automatic mattress edging machine according to claim 1, characterized in that: A push plate (3) is inlaid and installed on the inner side of the flipping frame (103) and between the clamps (104). The inner wall of the flipping frame (103) is provided with a storage groove (7) for storing the push plate (3).

5. A full-automatic mattress edging machine according to claim 4, characterized in that: An electric push rod (5) is fixedly installed on one side of the flipping frame (103). The output end of the electric push rod (5) passes through the storage slot (7) and is fixedly connected to the push plate (3).

6. The full-automatic mattress edging machine according to claim 1, characterized in that: A dual-axis cylinder (4) is fixedly installed on one side of the flipping frame (103) and between the moving base (6), and the output end of the dual-axis cylinder (4) is fixedly connected to the moving base (6).

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