A plush fabric hair removal, cleaning, and collection device

Abstract

This utility model provides a lint removal, cleaning, and collection mechanism for plush fabrics. It relates to the technical field of plush fabric processing equipment. The lint removal, cleaning, and collection mechanism includes a base, an unwinding unit, and a winding unit. A first rectangular frame and a second rectangular frame are fixedly installed on the top of the base. Both the first and second rectangular frames are located between the unwinding unit and the winding unit, with the first rectangular frame closer to the unwinding unit and the second rectangular frame closer to the winding unit. Two U-shaped frames are provided within the first rectangular frame. Adjusting screws are threaded onto the top and bottom of the first rectangular frame, with their ends rotatably connected to the two U-shaped frames. Lint removal rollers are rotatably installed within each of the two U-shaped frames. This utility model has the advantages of high efficiency in lint removal and cleaning, and timely collection of suspended lint.

Description

Technical Field

[0001] This utility model relates to the technical field of plush fabric processing equipment, specifically a plush fabric hair removal, cleaning, and collection mechanism. Background Technology

[0002] During the production and processing of plush fabrics, excess lint, loose threads, and impurities may remain on the surface. These substances not only affect the appearance quality of the plush fabric but may also cause problems during subsequent processing and use, such as affecting the feel of the fabric and causing blockages in processing equipment. Therefore, it is necessary to perform lint removal and cleaning treatment on plush fabrics and collect the shed lint and other materials.

[0003] Currently, existing lint removal and cleaning equipment for plush fabrics suffers from problems such as incomplete lint removal, poor cleaning effect, and untimely collection. Some equipment only uses simple brushing for cleaning, which is insufficient to remove lint that has penetrated deep into the fabric; at the same time, the shed lint is easily dispersed into the air, causing environmental pollution and hindering recycling.

[0004] Therefore, it is necessary to provide a new lint removal, cleaning, and collection mechanism for plush fabrics to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide a hair removal and cleaning collection mechanism for plush fabrics that is highly efficient in hair removal and cleaning and can collect suspended fluff in a timely manner.

[0006] To solve the above-mentioned technical problems, the present invention provides a plush fabric lint removal, cleaning, and collection mechanism comprising: a base, an unwinding unit, and a rewinding unit. A first rectangular frame and a second rectangular frame are fixedly installed on the top of the base. Both the first and second rectangular frames are located between the unwinding unit and the rewinding unit, with the first rectangular frame closer to the unwinding unit and the second rectangular frame closer to the rewinding unit. Two U-shaped frames are provided within the first rectangular frame. Adjusting screws are threaded onto the top and bottom of the first rectangular frame, with their ends rotatably connected to the two U-shaped frames. Lint removal rollers are rotatably installed within each of the two U-shaped frames, and multiple lint removal burrs are fixedly installed on each of the two lint removal rollers. Two brush rollers are rotatably installed within the second rectangular frame. The base... A collection box is fixedly installed on the top of the collection box, located on the side of the winding unit away from the second rectangular frame. The collection box contains a removable filter screen that contacts the inner wall of the collection box. Two first suction pipes are fixedly installed on the side of the collection box near the winding unit, with the other ends of both first suction pipes extending between the first and second rectangular frames and fixedly fitted with first horn covers. Two second suction pipes are also fixedly installed on the side of the collection box near the winding unit, with the other ends extending between the second rectangular frame and the winding unit and fixedly fitted with second horn covers. A negative pressure fan is fixedly installed on the side of the collection box away from the winding unit, with the fan's air inlet fixedly connected to one side of the collection box.

[0007] Preferably, the unwinding unit includes an unwinding frame and two unwinding slots. The unwinding frame is fixedly installed on the top of the load base, and the two unwinding slots are respectively opened on the top sides of the unwinding frame. Each top side of the unwinding frame is fixedly installed with a stop bar by bolts.

[0008] Preferably, the winding unit includes a winding frame, which is fixedly installed on the top of the load base. A drive shaft is rotatably installed on both sides of the winding frame. An installation groove is opened at the end of each of the two drive shafts that are close to each other. A plug block is fixedly installed in each of the two installation grooves by bolts. The same winding roller is fixedly installed on the side of each of the two plug blocks that are close to each other. A drive motor is fixedly installed on the outer wall of one side of the winding frame. The output shaft of the drive motor is fixedly connected to one end of the corresponding drive shaft.

[0009] Preferably, a first servo motor is fixedly installed on one outer wall of each of the two U-shaped frames, and the output shafts of the two first servo motors are respectively fixedly connected to one end of the two hair removal rollers. Limited sliding rods are slidably installed on the top and bottom of the first rectangular frame, and the ends of the two limited sliding rods that are close to each other are respectively fixedly connected to the two U-shaped frames. Two set screws are threaded on one side of the first rectangular frame, and the ends of the two set screws abut against the two limited sliding rods respectively.

[0010] Preferably, a second servo motor is fixedly installed on one side of the second rectangular frame, the output shaft of the second servo motor is fixedly connected to one end of one of the brush rollers, the ends of both brush rollers away from the second servo motor extend outside the second rectangular frame, and a synchronous pulley is fixedly sleeved on both brush rollers, and the same synchronous belt is sleeved on the two synchronous pulleys.

[0011] Preferably, one side of the collection box is provided with an opening, and a sealing door is installed on the opening by bolts, and one side of the filter screen is fixedly connected to the sealing door.

[0012] Compared with related technologies, the plush fabric hair removal, cleaning, and collection mechanism provided by this utility model has the following beneficial effects: 1. By using the upper and lower opposing depilatory rollers and the depilatory burrs on the depilatory rollers, the plush fabric can be fully depilated, removing excess hair from the surface and inside of the fabric, resulting in a good depilatory effect. Second, the brush rollers arranged in opposite directions can brush up the residual lint, and with the help of a negative pressure fan, these substances can be sucked into the collection box, resulting in a significant cleaning effect. At the same time, it can also collect suspended lint to ensure recycling rate. In addition, this absorption method can minimize the amount of lint that is scattered into the air, reducing the pollution to the environment. Attached Figure Description

[0013] Figure 1 A schematic diagram of the structure of the plush fabric hair removal, cleaning and collection mechanism provided by this utility model; Figure 2 This is a schematic diagram of the rear structure of this utility model; Figure 3 This is a schematic diagram of the structure of the first rectangular frame and the second rectangular frame in this utility model; Figure 4 This is a schematic diagram of the U-shaped frame in this utility model; Figure 5 This is a schematic diagram of the structure of the filter screen in this utility model; Figure 6 This is a schematic diagram of the unwinding frame in this utility model; Figure 7This is a schematic diagram showing the disassembled state of the take-up roller and drive shaft in this utility model.

[0014] The following are the labels in the diagram: 1. Loading base; 2. Unwinding frame; 3. Unwinding groove; 4. Rewinding frame; 5. Drive shaft; 6. Rewinding roller; 7. Mounting groove; 8. Insertion block; 9. First rectangular frame; 10. U-shaped frame; 11. Adjusting screw; 12. Depilatory roller; 13. Depilatory burr; 14. Second rectangular frame; 15. Brush roller; 16. Collection box; 17. Filter screen; 18. First dust suction pipe; 19. Second dust suction pipe; 20. Negative pressure fan. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Please refer to the following: Figures 1-7The plush fabric lint removal and collection mechanism includes: a base 1, an unwinding unit, and a winding unit. The unwinding and winding units are used to convey the plush fabric. A first rectangular frame 9 and a second rectangular frame 14 are fixedly installed on the top of the base 1, and both the first rectangular frame 9 and the second rectangular frame 14 are located between the unwinding and winding units. The first rectangular frame 9 is closer to the unwinding unit, and the second rectangular frame 14 is closer to the winding unit. Two U-shaped frames 10 are provided inside the first rectangular frame 9, and the two U-shaped frames 10 are arranged vertically opposite each other. The top and bottom of the first rectangular frame 9 are threaded with adjusting screws 11. The ends of the two adjusting screws 11, close to each other, are rotatably connected to two U-shaped frames 10. Hair removal rollers 12 are rotatably mounted inside each of the two U-shaped frames 10. Multiple hair removal burrs 13 are fixedly mounted on each of the two hair removal rollers 12. Furthermore, a first servo motor is fixedly mounted on the outer wall of one side of each of the two U-shaped frames 10. The output shafts of the two first servo motors are fixedly connected to one end of each of the two hair removal rollers 12. Thus, the hair removal burrs 13 can be adjusted by rotating the adjusting screws 11. The degree of contact between the fabrics is adjusted to match fabrics of different thicknesses, improving flexibility and applicability. Furthermore, limiting rods are slidably mounted on the top and bottom of the first rectangular frame 9. The ends of the two limiting rods, close to each other, are fixedly connected to two U-shaped frames. Two set screws are threaded onto one side of the first rectangular frame 9, with their ends abutting against the two limiting rods. The limiting rods act as limiters, and the set screws, after adjusting the position of the U-shaped frames, form a tight contact with the limiting rods, preventing the adjusting screw 11 from rotating. A rotating mechanism is installed inside the second rectangular frame 14. Two brush rollers 15 are arranged opposite each other. The brushes on the brush rollers 15 can perfectly fit the upper and lower surfaces of the fabric, thereby cleaning up residual lint. In order to drive the two brush rollers 15 to rotate, a second servo motor is fixedly installed on one side of the second rectangular frame 14. Its output shaft is fixedly connected to one end of one of the brush rollers 15. The ends of the two brush rollers 15 away from the second servo motor extend outside the second rectangular frame 14. Synchronous pulleys are fixedly sleeved on both brush rollers 15, and the same synchronous belt is sleeved on the two synchronous pulleys. A collection box 16 with an opening on one side is fixedly installed on the top of the base 1. It is located on the side of the winding unit away from the second rectangular frame 14. A filter screen 17 is provided inside the collection box 16. The filter screen 17 is in contact with the inner wall of the collection box 16. In order to facilitate the disassembly and assembly of the filter screen 17, a sealing door is fixedly installed at the opening of the collection box 16 by bolts. The filter screen 17 is fixedly connected to the sealing door. One end of two first dust suction pipes 18 is fixedly installed on the side of the collection box 16 near the winding unit. The other end of the two first dust suction pipes 18 extends between the first rectangular frame 9 and the second rectangular frame 14 and is fixedly installed with a first horn cover. One end of two second dust suction pipes 19 is fixedly installed on the side of the collection box 16 near the winding unit. The other end of the two second dust suction pipes 19 extends between the second rectangular frame 14 and the winding unit and is fixedly installed with a second horn cover. A negative pressure fan 20 is fixedly installed on the side of the collection box 16 away from the winding unit. Its air inlet is fixedly connected to one side of the collection box 16.

[0017] The unwinding unit described above includes an unwinding frame 2 and two unwinding slots 3. The unwinding frame 2 is fixedly installed on the top of the load base 1, and the two unwinding slots 3 are respectively opened on both sides of the top of the unwinding frame 2. Both sides of the top of the unwinding frame 2 are fixedly installed with baffles by bolts.

[0018] The winding unit described above includes a winding frame 4 fixedly installed on the top of the load base 1. Drive shafts 5 are rotatably installed on both sides of the winding frame 4. Mounting slots 7 are opened at the ends of the two drive shafts 5 that are close to each other. Insertion blocks 8 are fixedly installed in the two mounting slots 7 by bolts. The same winding roller 6 is fixedly installed on the side of the two insertion blocks 8 that are close to each other. A drive motor is fixedly installed on the outer wall of one side of the winding frame 4, and its output shaft is fixedly connected to one end of the corresponding drive shaft 5.

[0019] The working principle of the plush fabric hair removal, cleaning, and collection mechanism provided by this utility model is as follows: When removing hair from plush fabric, first open the stop bar on the unwinding frame 2, then place the fabric roller in the two unwinding slots 3, then fix the stop bar again, then pick up the side end of the fabric and gradually pull it through the two hair removal rollers 12 and the two brush rollers 15 in sequence, and finally connect it to the take-up roller 6. At this time, the brush on the brush roller 15 is in direct contact with the fabric. Then, first rotate the two set screws to separate them from the two limited slip bars. Then rotate one of the adjusting screws 11, and the corresponding U-shaped frame 10 will move towards the fabric. When the depilatory burrs 13 on it come into contact with the fabric to a certain extent, rotate the corresponding set screw clockwise to fix it to the corresponding limited slip bar. Then adjust the other U-shaped frame 10 in the same way. Then, the drive motor is started, and its output shaft drives the corresponding transmission shaft 5 to rotate, thereby rotating the take-up roller 6 to take up the fabric. During the take-up process, the first servo motor and the second servo motor are also started, and the two depilatory rollers 12 start to rotate. Under the transmission of the synchronous pulley and the synchronous belt, the two brush rollers 15 also start to rotate. At this time, the depilatory burrs 13 on the depilatory roller 12 remove the lint from the plush fabric. After the fabric is depilated, it is cleaned by the brush roller 15 to brush up the remaining lint. At the same time, the negative pressure fan 20 is started. During the depilation process, the two first dust suction pipes 18 and the two second dust suction pipes 19 can suck the suspended lint into the collection box 16 and filter it using the filter screen 17. When a large amount of lint has been collected, the sealing door can be opened and the filter screen 17 can be pulled out. At the same time, the lint in the collection box 16 can be collected and cleaned out, and the lint attached to the filter screen 17 can be scraped off. The lint removed by the depilatory burr 13 and the lint attached to the brush roller 15 can also be collected and removed later.

[0020] Compared with related technologies, the plush fabric hair removal, cleaning, and collection mechanism provided by this utility model has the following beneficial effects: 1. By using the hair removal rollers 12 arranged opposite each other and the hair removal burrs 13 provided on the hair removal rollers 12, the plush fabric can be fully hair removed, removing excess hair from the surface and inside of the fabric, resulting in a good hair removal effect. Second, the brush rollers 15, which are arranged opposite each other, can brush up the residual lint. With the help of the negative pressure fan 20, these substances can be sucked into the collection box 16, resulting in a significant cleaning effect. At the same time, it can also collect suspended lint to ensure recycling rate. In addition, this absorption method can minimize the lint from drifting into the air and reduce the pollution to the environment.

[0021] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A mechanism for depilatory cleaning and collecting of plush fabric, comprising a carrier base, an unwinding unit and a winding unit, characterized in that, A first rectangular frame and a second rectangular frame are fixedly installed on the top of the loading base. Both the first and second rectangular frames are located between the unwinding unit and the winding unit, with the first rectangular frame closer to the unwinding unit and the second rectangular frame closer to the winding unit. Two U-shaped frames are provided within the first rectangular frame. Adjusting screws are threaded onto the top and bottom of the first rectangular frame, with their ends rotatably connected to the two U-shaped frames. Depilatory rollers are rotatably installed within each of the two U-shaped frames, and multiple depilatory burrs are fixedly installed on each of the two depilatory rollers. Two brush rollers are rotatably installed within the second rectangular frame. A collection box is fixedly installed on the top of the loading base, located away from the winding unit. On one side of the second rectangular frame, a removable filter screen is provided inside the collection box. The filter screen is in contact with the inner wall of the collection box. Two first dust suction pipes are fixedly installed at one end on the side of the collection box near the winding unit. The other ends of the two first dust suction pipes extend between the first rectangular frame and the second rectangular frame and are fixedly installed with a first horn cover. Two second dust suction pipes are fixedly installed at one end on the side of the collection box near the winding unit. The other ends of the two second dust suction pipes extend between the second rectangular frame and the winding unit and are fixedly installed with a second horn cover. A negative pressure fan is fixedly installed on the side of the collection box away from the winding unit. The air inlet of the negative pressure fan is fixedly connected to one side of the collection box.

2. The plush fabric pilling cleaning and collecting mechanism according to claim 1, wherein, The unwinding unit includes an unwinding frame and two unwinding slots. The unwinding frame is fixedly installed on the top of the load base. The two unwinding slots are respectively opened on the top sides of the unwinding frame. Each top side of the unwinding frame is fixedly installed with a stop bar by bolts.

3. The plush fabric pilling cleaning and collecting mechanism according to claim 1, wherein, The winding unit includes a winding frame, which is fixedly installed on the top of the load base. A drive shaft is rotatably installed on both sides of the winding frame. Each of the two drive shafts has a mounting groove at one end close to the other. A plug block is fixedly installed in each of the two mounting grooves by bolts. The same winding roller is fixedly installed on one side of the two plug blocks close to each other. A drive motor is fixedly installed on one outer wall of the winding frame. The output shaft of the drive motor is fixedly connected to one end of the corresponding drive shaft.

4. The plush fabric pilling cleaning and collecting mechanism according to claim 1, wherein, A first servo motor is fixedly installed on one side of the outer wall of each of the two U-shaped frames. The output shafts of the two first servo motors are fixedly connected to one end of each of the two hair removal rollers. Limited sliding rods are slidably installed on the top and bottom of the first rectangular frame. The ends of the two limited sliding rods that are close to each other are fixedly connected to the two U-shaped frames. Two set screws are threaded on one side of the first rectangular frame. The ends of the two set screws abut against the two limited sliding rods.

5. The plush fabric pilling cleaning and collecting mechanism according to claim 1, wherein, A second servo motor is fixedly installed on one side of the second rectangular frame. The output shaft of the second servo motor is fixedly connected to one end of one of the brush rollers. The ends of both brush rollers away from the second servo motor extend outside the second rectangular frame, and a synchronous pulley is fixedly sleeved on both brush rollers. The same synchronous belt is sleeved on the two synchronous pulleys.

6. The plush fabric pilling cleaning and collecting mechanism according to claim 1, wherein, One side of the collection box is provided with an opening, and a sealing door is installed in the opening by bolts. One side of the filter screen is fixedly connected to the sealing door.

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