Automated integrated equipment for buttoning, drying, and ironing fabric processing

Abstract

This utility model discloses an automated integrated device for buttoning, drying, and ironing fabric processing, relating to the technical field of fabric processing equipment. It includes a support frame, with a drying chamber fixedly connected to the left side of the top of the support frame, and an ironing assembly for easy height adjustment on the right side of the top of the support frame. This automated integrated device for buttoning, drying, and ironing fabric processing comprises a support frame, an electric cylinder, a curved hollow shell, a steam inlet, a steam outlet, a condensate drain outlet, a fixed plate, a second guide roller, and a third guide roller. In operation, the steam generator's pipeline connects to the steam inlet and continuously pumps high-temperature steam into the curved hollow shell. The high-temperature steam is ejected along the steam outlet, ironing the fabric. The ironed fabric enters the drying chamber, where it is dried before buttoning. This achieves integrated ironing and drying functions, solving the problem of devices lacking this integrated function.

Description

Technical Field

[0001] This utility model relates to the technical field of fabric processing equipment, specifically to an automated integrated equipment for buttoning, drying, and ironing fabric processing. Background Technology

[0002] Buttoning refers to attaching buttons to parts such as the front of a garment, pockets, and cuffs. To improve the efficiency of garment manufacturing, buttons are attached as needed during fabric processing. Before attaching buttons, the fabric needs to be dried and ironed to avoid wrinkles that could cause the buttons to shift.

[0003] In the current button-sewing process, the fabric needs to be ironed and dried, requiring two sets of equipment: an ironing machine and a dryer. These two sets of equipment occupy a large area, are costly, and are quite troublesome to connect and debug. They do not have an integrated ironing and drying function.

[0004] Now, a new type of automated integrated equipment for buttoning, drying, and ironing fabric processing is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide an automated integrated equipment for buttoning, drying, and ironing fabric processing, in order to solve the problem mentioned in the background art that it does not have the function of integrated ironing and drying.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated integrated equipment for buttoning, drying, and ironing fabric processing, comprising a support frame, two sets of first guide rollers movably connected to the right side of the support frame, a drying chamber fixedly connected to the left side of the top of the support frame, two sets of hot air boxes fixedly connected to the top of the drying chamber, a blower fixedly installed at the top of the hot air boxes, multiple sets of heating wires installed between the upper and lower ends inside the hot air boxes, a hollow plate fixedly connected to the bottom of the hot air boxes, multiple sets of hot air outlets opened at the bottom of the hollow plate, a PLC controller fixedly connected to the bottom of the support frame, and an ironing component for easy height adjustment provided on the right side of the top of the support frame.

[0007] The ironing assembly includes a support frame, which is fixedly connected to the right side of the top of the support frame. Electric cylinders are fixedly installed on both sides of the top of the support frame. The output end of the electric cylinder is fixedly connected to an arc-shaped hollow shell. A steam inlet is fixedly connected to the top of the arc-shaped hollow shell. Multiple steam outlets are opened at the bottom of the arc-shaped hollow shell. A condensate drain outlet is fixedly connected to the front of the arc-shaped hollow shell. A fixing plate is provided below the support frame. Three sets of second guide rollers are movably connected to the top of the fixing plate. Third guide rollers are movably connected to both sides inside the support frame.

[0008] As a further technical solution of this utility model, the electric cylinders are symmetrically distributed about the vertical center line of the support frame, and the interiors of the arc-shaped hollow shell, steam inlet, and condensate outlet are connected.

[0009] As a further technical solution of this utility model, the steam outlets are arranged at equal intervals, and the curvature of the bottom end of the arc-shaped hollow shell is matched with the curvature of the top end of the second guide roller.

[0010] As a further technical solution of this utility model, the support frame and the fixing plate are fixedly connected, and the electric cylinder and the PLC controller are electrically connected.

[0011] As a further technical solution of this utility model, a mounting bracket is fixedly connected to the right side of the support frame, an audible and visual alarm is fixedly connected to the top of the mounting bracket, and a CCD camera module is fixedly connected to the bottom of the mounting bracket.

[0012] As a further technical solution of this utility model, the tops of the support frame and the mounting frame are flush, and the sound and light alarm, CCD camera module and PLC controller are electrically connected.

[0013] As a further technical solution of this utility model, a support plate is fixedly connected to the left side of the top of the inner end of the support frame. Multiple sets of air suction holes are opened inside the support plate. An inclined bottom chamber is fixedly connected to the bottom end of the support plate. A negative pressure fan is installed on the left side of the inclined bottom chamber. A pipeline interface is fixedly connected to the left side of the negative pressure fan.

[0014] As a further technical solution of this utility model, the internal components of the support plate, the negative pressure fan, and the inclined bottom chamber are interconnected, and the negative pressure fan and the PLC controller are electrically connected.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the automated integrated equipment for buttoning, drying and ironing fabric processing not only realizes the integrated function of ironing and drying, but also realizes the function of wrinkle monitoring and the function of humid and hot air exhaust;

[0016] (1) By setting up a support frame, electric cylinder, arc hollow shell, steam inlet, steam outlet, condensate drain outlet, fixed plate, second guide roller and third guide roller, when in use, the fabric passes through two sets of first guide rollers, the second guide roller and the third guide roller can guide the direction of the fabric and straighten it at the same time. The electric cylinder pushes down the arc hollow shell so that the fabric at the top of the second guide roller is close to it. The pipeline of the steam generator is connected to the steam inlet to continuously pump high temperature steam into the arc hollow shell. The high temperature steam is sprayed out along the steam outlet to iron the fabric. The condensate drain outlet facilitates the discharge of water accumulated inside the arc hollow shell later. The ironed fabric enters the interior of the drying chamber. The blower blows air downwards. After the airflow is heated by the electric heating wire inside the hot air box, it is sprayed out along the hot air outlet at the bottom of the hollow plate to dry the fabric below. After drying, buttons can be sewn on, realizing the integrated function of ironing and drying.

[0017] (2) By setting up a mounting bracket, an audible and visual alarm and a CCD camera module, when the fabric enters the ironing environment, the CCD camera module continuously collects the image information of the fabric and uploads it to the background. When wrinkles are found on the surface of the fabric, the audible and visual alarm will sound an alarm to remind the staff to check and adjust in time to avoid affecting the subsequent button sewing, thus realizing the function of wrinkle monitoring.

[0018] (3) By setting up a support plate, air suction holes, pipe interface, negative pressure fan and inclined bottom chamber, when in use, the fabric is dried in the drying chamber and water vapor is generated. The negative pressure fan continuously discharges the air in the inclined bottom chamber along the pipe interface, and a negative pressure is formed in the inclined bottom chamber. The external air enters the inclined bottom chamber along the air suction holes on the top of the support plate. At the same time as it rushes in, the humid air in the drying chamber is brought in, realizing the function of humid and hot air discharge. Attached Figure Description

[0019] Figure 1 This is a front view structural diagram of the present utility model;

[0020] Figure 2 This is a top view of the support frame structure of this utility model;

[0021] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0022] Figure 4 This is a magnified top view of the arc-shaped hollow shell structure of this utility model;

[0023] Figure 5 This is a magnified structural diagram of the hollow plate of this utility model viewed from below.

[0024] In the diagram: 1. Support frame; 2. First guide roller; 3. Support frame; 4. Electric cylinder; 5. Arc-shaped hollow shell; 6. Steam inlet; 7. Steam outlet; 8. Condensate outlet; 9. Fixing plate; 10. Second guide roller; 11. Third guide roller; 12. Drying chamber; 13. Blower; 14. Hot air box; 15. Heating wire; 16. Hollow plate; 17. Hot air outlet; 18. Mounting frame; 19. Audible and visual alarm; 20. CCD camera module; 21. Support plate; 22. Air suction hole; 23. Pipe interface; 24. Negative pressure fan; 25. Sloping bottom chamber; 26. PLC controller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example: Please refer to Figure 1-5 An automated integrated equipment for buttoning, drying, and ironing fabric processing includes a support frame 1. Two sets of first guide rollers 2 are movably connected to the right side of the support frame 1. A drying chamber 12 is fixedly connected to the top left side of the support frame 1. Two sets of hot air boxes 14 are fixedly connected to the top of the drying chamber 12. A blower 13 is fixedly installed at the top of the hot air box 14. Multiple sets of heating wires 15 are installed between the upper and lower ends inside the hot air box 14. A hollow plate 16 is fixedly connected to the bottom of the hot air box 14. Multiple sets of hot air outlets 17 are opened at the bottom of the hollow plate 16. A PLC controller 26 is fixedly connected to the bottom inside the support frame 1. An ironing component that is easy to adjust in height is provided on the right side of the top of the support frame 1.

[0027] Please see Figure 1-5 The automated integrated equipment for buttoning, drying, and ironing fabric processing also includes an ironing component. The ironing component includes a support frame 3, which is fixedly connected to the right side of the top of the support frame 1. Electric cylinders 4 are fixedly installed on both sides of the top of the support frame 3. The output end of the electric cylinder 4 is fixedly connected to an arc-shaped hollow shell 5. A steam inlet 6 is fixedly connected to the top of the arc-shaped hollow shell 5. Multiple steam outlets 7 are opened at the bottom of the arc-shaped hollow shell 5. A condensate drain outlet 8 is fixedly connected to the front end of the arc-shaped hollow shell 5. A fixing plate 9 is set below the support frame 3. Three sets of second guide rollers 10 are movably connected to the top of the fixing plate 9. Third guide rollers 11 are movably connected to both sides inside the support frame 3.

[0028] The electric cylinders 4 are symmetrically distributed about the vertical center line of the support frame 3. The interiors of the arc-shaped hollow shell 5, steam inlet 6, and condensate outlet 8 are connected. The steam outlets 7 are arranged at equal intervals. The curvature of the bottom end of the arc-shaped hollow shell 5 is matched with the curvature of the top end of the second guide roller 10. The support frame 1 and the fixed plate 9 are fixedly connected. The electric cylinders 4 and the PLC controller 26 are electrically connected. Ironing and drying are integrated.

[0029] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, the fabric passes through two sets of first guide rollers 2, second guide rollers 10, and third guide rollers 11, which guide the direction of the fabric and straighten it. The electric cylinder 4 pushes down the arc-shaped hollow shell 5 so that the fabric at the top of the second guide roller 10 is close to it. The pipe of the steam generator is connected to the steam inlet 6 to continuously pump high-temperature steam into the arc-shaped hollow shell 5. The high-temperature steam is sprayed out along the steam outlet 7 to iron the fabric. The condensate drain outlet 8 facilitates the drainage of water accumulated inside the arc-shaped hollow shell 5 later. The ironed fabric enters the interior of the drying chamber 12. The blower 13 blows air downwards. After the airflow is heated by the electric heating wire 15 inside the hot air box 14, it is sprayed out along the hot air outlet 17 at the bottom of the hollow plate 16 to dry the fabric below. After drying, buttons can be sewn on.

[0030] A mounting bracket 18 is fixedly connected to the right side of the support frame 3. An audible and visual alarm 19 is fixedly connected to the top of the mounting bracket 18. A CCD camera module 20 is fixedly connected to the bottom of the mounting bracket 18. The tops of the support frame 3 and the mounting bracket 18 are flush. The audible and visual alarm 19, the CCD camera module 20, and the PLC controller 26 are electrically connected to facilitate the monitoring of wrinkles.

[0031] Specifically, such as Figure 1 and Figure 3 As shown, before the fabric enters the ironing environment, the CCD camera module 20 continuously collects image information of the fabric and uploads it to the background. When wrinkles are found on the surface of the fabric, the sound and light alarm 19 sounds an alarm to remind the staff to check and adjust in time to avoid affecting the subsequent button sewing.

[0032] A support plate 21 is fixedly connected to the top left side of the support frame 1. Multiple sets of air suction holes 22 are opened inside the support plate 21. An inclined bottom chamber 25 is fixedly connected to the bottom of the support plate 21. A negative pressure fan 24 is installed on the left side of the inclined bottom chamber 25. A pipe interface 23 is fixedly connected to the left side of the negative pressure fan 24. The support plate 21, the negative pressure fan 24, and the inclined bottom chamber 25 are connected internally. The negative pressure fan 24 and the PLC controller 26 are electrically connected to facilitate the exhaust of hot and humid air.

[0033] Specifically, such as Figure 1 , Figure 2 and Figure 5As shown, the fabric is dried in the drying chamber 12, generating water vapor. The negative pressure fan 24 continuously discharges the air in the inclined bottom chamber 25 along the pipe interface 23, thus forming a negative pressure in the inclined bottom chamber 25. External air enters the inclined bottom chamber 25 along the air suction hole 22 at the top of the support plate 21, and at the same time, it brings in the humid air in the drying chamber 12.

[0034] Working principle: In use, the fabric first passes through two sets of first guide rollers 2, second guide rollers 10 and third guide rollers 11 to guide the direction of the fabric and straighten it. The electric cylinder 4 pushes down the arc-shaped hollow shell 5 to bring the fabric at the top of the second guide roller 10 closer. The pipe of the steam generator is connected to the steam inlet 6 to continuously pump high-temperature steam into the arc-shaped hollow shell 5. The high-temperature steam is sprayed out along the steam outlet 7 to iron the fabric. The condensate drain outlet 8 facilitates the drainage of water accumulated inside the arc-shaped hollow shell 5 later. The ironed fabric enters the drying chamber 12. The blower 13 blows air downwards. After the airflow is heated by the electric heating wire 15 inside the hot air box 14, it is sprayed out along the hot air outlet 17 at the bottom of the hollow plate 16 to dry the fabric below. After drying, buttons can be sewn on. Before the fabric enters the ironing environment, the CCD camera module 20 continuously collects image information of the fabric and uploads it to the backend. When wrinkles are detected on the fabric surface, the audible and visual alarm 19 sounds an alarm, prompting staff to check and adjust in time to avoid affecting subsequent button sewing. The fabric generates water vapor during drying in the drying chamber 12. The negative pressure fan 24 continuously exhausts air from the inclined bottom chamber 25 along the pipe interface 23, creating a negative pressure inside the inclined bottom chamber 25. External air enters the inclined bottom chamber 25 through the suction holes 22 on the top of the support plate 21, simultaneously bringing in the humid air from the drying chamber 12.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A pin button drying and ironing automatic integrated equipment for cloth processing, comprising a bearing frame (1), characterized in that: Two sets of first guide rollers (2) are movably connected to the right side of the support frame (1). A drying chamber (12) is fixedly connected to the left side of the top of the support frame (1). Two sets of hot air boxes (14) are fixedly connected to the top of the drying chamber (12). A blower (13) is fixedly installed at the top of the hot air box (14). Multiple sets of heating wires (15) are installed between the upper and lower ends inside the hot air box (14). A hollow plate (16) is fixedly connected to the bottom of the hot air box (14). Multiple sets of hot air outlets (17) are opened at the bottom of the hollow plate (16). A PLC controller (26) is fixedly connected to the bottom of the support frame (1). An ironing component that is easy to adjust the height is provided on the right side of the top of the support frame (1). The ironing assembly includes a support frame (3), which is fixedly connected to the right side of the top of the support frame (1). Electric cylinders (4) are fixedly installed on both sides of the top of the support frame (3). The output end of the electric cylinder (4) is fixedly connected to an arc-shaped hollow shell (5). A steam inlet (6) is fixedly connected to the top of the arc-shaped hollow shell (5). Multiple steam outlets (7) are opened at the bottom of the arc-shaped hollow shell (5). A condensate drain outlet (8) is fixedly connected to the front end of the arc-shaped hollow shell (5). A fixing plate (9) is provided below the support frame (3). Three sets of second guide rollers (10) are movably connected to the top of the fixing plate (9). A third guide roller (11) is movably connected to both sides inside the support frame (3).

2. The automatic integrated device for nail buckle drying, ironing and processing of fabric according to claim 1, characterized in that: The electric cylinder (4) is symmetrically distributed about the vertical center line of the support frame (3), and the interior of the arc-shaped hollow shell (5), steam inlet (6), and condensate outlet (8) are connected.

3. The automatic integrated device for nail buckle drying, ironing and processing of fabric according to claim 1, characterized in that: The steam outlets (7) are arranged at equal intervals, and the curvature of the bottom end of the arc-shaped hollow shell (5) is matched with the curvature of the top end of the second guide roller (10).

4. The automatic integrated device for nail buckle drying, ironing and processing of fabric according to claim 1, characterized in that: The support frame (1) and the fixing plate (9) are fixedly connected, and the electric cylinder (4) and the PLC controller (26) are electrically connected.

5. The automatic integrated device for nail buckle drying, ironing and processing of fabric according to claim 1, characterized in that: A mounting bracket (18) is fixedly connected to the right side of the support frame (3), an audible and visual alarm (19) is fixedly connected to the top of the mounting bracket (18), and a CCD camera module (20) is fixedly connected to the bottom of the mounting bracket (18).

6. The automatic integrated device for nail buckle drying, ironing and processing of fabric according to claim 5, characterized in that: The tops of the support frame (3) and the mounting frame (18) are flush, and the sound and light alarm (19), the CCD camera module (20), and the PLC controller (26) are electrically connected.

7. The automatic integrated device for nail buckle drying, ironing and processing of fabric according to claim 1, characterized in that: A support plate (21) is fixedly connected to the left side of the top of the support frame (1). Multiple sets of air suction holes (22) are opened inside the support plate (21). An inclined bottom chamber (25) is fixedly connected to the bottom of the support plate (21). A negative pressure fan (24) is installed on the left side of the inclined bottom chamber (25). A pipeline interface (23) is fixedly connected to the left side of the negative pressure fan (24).

8. The automatic integrated device for nail buckle drying, ironing and processing of fabric according to claim 7, characterized in that: The internal components of the support plate (21), negative pressure fan (24), and inclined bottom chamber (25) are connected, and the negative pressure fan (24) and PLC controller (26) are electrically connected.

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