A type of washing machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]但是,进料斗与机筒的内部直接贯通,难以根据不同纸浆的特性对纸浆的流量进行调整,从而导致纸浆进料不均匀,使纸浆在洗浆机内部无法充分、均匀地与洗涤液接触,降低洗涤效果
[0021]本实用新型提出的洗浆机,通过齿轮、齿条以及手动丝杆的配合,可根据实际生产需求调整导流板的角度,提高进料的均匀性,提高洗浆效果和纸浆洗涤质量;通过设置固定板和轴杆螺接,使导流板可进行单独拆卸和安装,提高对导流板的维护效率。
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Figure CN224633740U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of papermaking equipment, and particularly relates to a pulp washer. Background Technique
[0002] In the pulp washing process of the papermaking industry, as the core equipment, the performance of the pulp washer directly affects the washing effect and production efficiency of the pulp.
[0003] In the prior art, the pulp washer usually includes a cylinder, a feed hopper, a spiral shaft and a discharging mechanism. The pulp is conveyed into the cylinder by the feed hopper. The spiral shaft in the cylinder rotates at a high speed driven by a motor. The spiral blades push the pulp to move forward in the cylinder and mix with the washing liquid inside the cylinder. The pulp is squeezed during the forward movement, and the moisture is gradually squeezed out. The discharging mechanism discharges the pulp from the discharge port to complete the washing and dehydration process of the pulp.
[0004] However, the inside of the feed hopper is directly connected to the inside of the cylinder, and it is difficult to adjust the pulp flow according to the characteristics of different pulps, resulting in uneven pulp feeding, so that the pulp cannot fully and evenly contact the washing liquid inside the pulp washer, reducing the washing effect. Content of the Utility Model
[0005] The purpose of the utility model is to provide a pulp washer to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A pulp washer, comprising
[0007] A body;
[0008] A feed hopper, integrally formed on the surface of the body;
[0009] Two shaft rods, rotatably connected to the surface of the feed hopper;
[0010] A guide plate, inserted on the surface of the shaft rod;
[0011] A gear, fixedly connected to the surface of one end of the shaft rod;
[0012] A connecting plate, slidably connected to the surface of one end of the feed hopper;
[0013] Rack bars, fixedly connected to the surfaces of both ends of the connecting plate, and the rack bars are meshed with the gear;
[0014] A fixing sleeve, screwed to the other end of the shaft rod.
[0015] Preferably, a fixing plate is fixedly connected to the surface of one end of the feed hopper. The fixing plate is in the shape of a "C"-shaped plate structure. Two auxiliary rods are fixedly connected to the surface of the fixing plate. A manual screw rod is rotatably connected to the surface of the fixing plate. One end of the manual screw rod penetrates through the top surface of the fixing plate and is fixedly connected to a hand wheel.
[0016] Preferably, the connecting plate has a square plate structure, the length of the connecting plate is greater than the width of the fixed plate, two first circular holes are opened on the surface of the connecting plate, the auxiliary rod passes through the first circular holes, and a threaded hole is opened on the surface of the connecting plate, which matches and connects with the threaded part on the surface of the manual lead screw.
[0017] Preferably, the guide plate has a square plate structure, and a second circular hole is opened on the surface of the guide plate. Two limiting holes are opened on the surface of the second circular hole. The limiting holes are "D" shaped holes, and a limiting strip is inserted into the surface of the limiting holes. The limiting strip is a convex strip with a "D" shaped cross section.
[0018] Preferably, two limiting strips are fixedly connected to both sides of the shaft surface, the length of the limiting strips is less than the length of the shaft, the end of the shaft away from the gear is provided with external threads, and a washer is fitted on the surface of the shaft.
[0019] Preferably, the surface of the fixed sleeve is provided with an internal thread, and the internal thread and the external thread are matched and connected to each other, and the gasket is clamped between the feed hopper and the fixed sleeve.
[0020] Compared with the prior art, the beneficial effects of this utility model are:
[0021] The pulp washing machine proposed in this utility model, through the cooperation of gears, racks and pinions and manual lead screws, can adjust the angle of the guide plate according to actual production needs, improve the uniformity of feeding, improve the washing effect and pulp washing quality; by setting a fixing plate and screwing the shaft, the guide plate can be disassembled and installed separately, improving the maintenance efficiency of the guide plate. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the washing machine of this utility model;
[0023] Figure 2 This is a half-sectional schematic diagram of the structure of the washing machine of this utility model;
[0024] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;
[0025] Figure 4 This is a half-sectional structural diagram of the flow guiding mechanism of this utility model;
[0026] Figure 5 This is an exploded view of the guide plate structure of this utility model.
[0027] In the diagram: 1. Machine body; 2. Feed hopper; 3. Guide plate; 4. Fixing plate; 5. Gear; 6. Rack; 7. Handwheel; 8. Manual lead screw; 9. Auxiliary rod; 10. Connecting plate; 11. Shaft; 12. Limiting strip; 13. Limiting hole; 14. Fixing sleeve; 15. Washer; 16. Internal thread; 17. External thread. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0029] Example 1
[0030] Please see Figures 1 to 2 This utility model provides a technical solution: a washing machine, including a body 1, a feeding hopper 2 integrally formed on the surface of the body 1, two shafts 11 rotatably connected to the surface of the feeding hopper 2, a guide plate 3 inserted into the surface of the shafts 11, a gear 5 fixedly connected to one end of the shafts 11, a connecting plate 10 slidably connected to one end of the feeding hopper 2, racks 6 fixedly connected to both ends of the connecting plate 10, and stops provided on both ends of the racks 6 to prevent the racks 6 from disengaging from the gears 5. The racks 6 and the gears 5 mesh, the two racks 6 are symmetrically distributed, and each rack 6 meshes with one gear 5, causing the two guide plates 3 to rotate relative to each other. A fixing sleeve 14 is screwed to the other end of the shafts 11.
[0031] Through the cooperation of gear 5, rack 6 and manual lead screw 8, the angle of guide plate 3 can be adjusted according to actual production needs, thereby improving the uniformity of feeding, improving the washing effect and pulp washing quality. By setting a fixed sleeve 14 and screwing the shaft 11, the guide plate 3 can be disassembled and installed separately, improving the maintenance efficiency of the guide plate 3.
[0032] Example 2
[0033] Please see Figures 1 to 4, on the basis of Embodiment 1, in order to adjust the angle of the deflector 3, one end surface of the feed hopper 2 is fixedly connected with a fixing plate 4. The fixing plate 4 is in the shape of a "U" - shaped plate structure. Two auxiliary rods 9 are fixedly connected to the surface of the fixing plate 4. The auxiliary rods 9 provide precise guidance for the sliding of the connecting plate 10, ensuring that the connecting plate 10 always moves in a straight line when moving along the direction of the manual screw rod 8, guaranteeing the stability and accuracy of the gear 5 - rack 6 transmission, making the process of adjusting the angle of the deflector 3 smooth and improving the adjustment accuracy;
[0034] One manual screw rod 8 is rotatably connected to the surface of the fixing plate 4. Bearing seats are arranged at both the top and bottom of the fixing plate 4. The manual screw rod 8 is supported at both ends through the bearing seats. One end of the manual screw rod 8 penetrates through the top surface of the fixing plate 4 and is fixedly connected with a handwheel 7. The handwheel 7 is convenient for driving the manual screw rod 8 to rotate. The connecting plate 10 is in the shape of a square plate structure. The length of the connecting plate 10 is greater than the width of the fixing plate 4, so as not to affect the moving path of the rack 6. Two first round holes are opened on the surface of the connecting plate 10. The auxiliary rods 9 penetrate through the first round holes. A threaded hole is opened on the surface of the connecting plate 10, and the threaded hole is connected with the threaded part on the surface of the manual screw rod 8 in a matching manner;
[0035] The deflector 3 is in the shape of a square plate structure. The total width of the two deflectors 3 is slightly less than the width of the feed hopper 2, avoiding interference between the two deflectors 3 and preventing relative rotation between the deflector 3 and the shaft rod 11. A second round hole is opened on the surface of the deflector 3. Two limiting holes 13 are opened on the surface of the second round hole. The limiting holes 13 are in the shape of "D" - shaped holes. A limiting strip 12 is inserted into the surface of the limiting holes 13. The limiting strip 12 is a convex strip with a cross - section in the shape of "D". Through the mutual cooperation of the limiting holes 13 and the limiting strip 12, the shaft rod 11 can rotate synchronously with the deflector 3, ensuring the stability of the deflector 3 during the angle adjustment and working process, and being convenient for disassembly. Just pull out the shaft rod 11.
[0036] Embodiment 3
[0037] Please refer to Figures 1 to 5 , on the basis of Embodiment 2, in order to disassemble the deflector 3, two limiting strips 12 are fixedly connected to both sides of the surface of the shaft rod 11. The length of the limiting strip 12 is less than the length of the shaft rod 11. External threads 17 are arranged on the surface of the end of the shaft rod 11 far from the gear 5. A gasket 15 is sleeved on the surface of the shaft rod 11. Internal threads 16 are arranged on the surface of the fixed sleeve 14. The internal threads 16 and the external threads 17 are connected in a matching manner. The cooperation of the external threads 17 and the internal threads 16 on the fixed sleeve 14 realizes the detachable connection between the shaft rod 11 and the fixed sleeve 14;
[0038] The gasket 15 is clamped between the feed hopper 2 and the fixed sleeve 14. The gasket 15 is provided, and the gasket 15 is a metal gasket, reducing the wear of the connecting part between the feed hopper 2 and the fixed sleeve 14.
[0039] In actual use, when it is necessary to adjust the flow rate of pulp feed, firstly, the operator turns the handwheel 7, which drives the manual screw 8 to rotate on the fixed plate 4. Since the threaded hole on the connecting plate 10 matches the threaded part of the manual screw 8, the connecting plate 10 will slide along the direction of the auxiliary rod 9. The racks 6 at both ends of the connecting plate 10 mesh with the gear 5 at one end of the shaft 11. The movement of the racks 6 drives the gear 5 to rotate, thereby rotating the shaft 11, realizing the adjustment of the angle of the guide plate 3, guiding the pulp to enter the machine body 1 more evenly, and avoiding insufficient washing of pulp due to concentrated feeding.
[0040] When the guide plate 3 needs to be disassembled and maintained, the operator uses a tool to unscrew the fixing sleeve 14. The fixing sleeve 14 is connected to the external thread 17 on the shaft 11 through the internal thread 16. After unscrewing the fixing sleeve 14, the shaft 11 is disengaged from the gasket 15. Since the second round hole and the limiting hole 13 of the guide plate 3 are connected to the shaft 11 and the limiting strip 12 by plugging, the shaft 11 can be pulled out from the guide plate 3 to complete the disassembly of the guide plate 3. After replacing the new guide plate 3 or maintaining the old guide plate 3, the installation is carried out in reverse order. First, insert the shaft 11 into the corresponding hole of the guide plate 3, then put on the gasket 15, and finally tighten the fixing sleeve 14 so that the gasket 15 is clamped between the feed hopper 2 and the fixing sleeve 14, thus fixing the shaft 11 and the guide plate 3.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pulp washer characterized by: including a body; a feed hopper integrally formed on the surface of the body; two shaft rods rotatably connected to the surface of the feed hopper; a deflector plate inserted on the surface of the shaft rod; a gear fixedly connected to one end surface of the shaft rod; a connecting plate slidably connected to one end surface of the feed hopper; rack bars fixedly connected to both ends of the connecting plate, the rack bars meshing with the gear; a fixing sleeve screwed to the other end of the shaft rod.
2. The padder of claim 1 wherein: One end surface of the feed hopper is fixedly connected with a fixing plate. The fixing plate is in a "匚”-shaped plate structure. Two auxiliary rods are fixedly connected to the surface of the fixing plate. A manual screw rod is rotatably connected to the surface of the fixing plate. One end of the manual screw rod penetrates through the top surface of the fixing plate and is fixedly connected with a hand wheel.
3. The padder of claim 2 wherein: The connecting plate is in a square plate structure. The length of the connecting plate is greater than the width of the fixing plate. Two first round holes are formed in the surface of the connecting plate. The auxiliary rods penetrate through the first round holes. A threaded hole is formed in the surface of the connecting plate. The threaded hole is connected with the threaded part on the surface of the manual screw rod in a matching manner.
4. The padder of claim 1 wherein: The deflector plate is in a square plate structure. A second round hole is formed in the surface of the deflector plate. Two limiting holes are formed in the surface of the second round hole. The limiting holes are in a "D”-shaped hole. A limiting strip is inserted in the surface of the limiting hole. The limiting strip is a convex strip with a "D”-shaped cross section.
5. The padder of claim 4 wherein: The two limiting strips are fixedly connected to both sides of the surface of the shaft rod. The length of the limiting strip is less than the length of the shaft rod. External threads are provided on the surface of the shaft rod away from the gear. A gasket is sleeved on the surface of the shaft rod.
6. The padder of claim 5 wherein: Internal threads are provided on the surface of the fixing sleeve. The internal threads and the external threads are connected in a matching manner. The gasket is clamped between the feed hopper and the fixing sleeve.