Pulping and texturing integrated machine

Abstract

This utility model relates to an integrated concrete slurry lifting and surface roughening machine, belonging to the technical field of concrete equipment for road and bridge construction. It includes a main truss mounted on a traveling mechanism at both ends via lifting mechanisms, a slurry lifting mechanism mounted on the main truss, and a surface roughening mechanism mounted on the main truss. With the machine's forward direction as the front, the slurry lifting mechanism is located in front of the surface roughening mechanism; the slurry lifting mechanism moves laterally on the main truss; the surface roughening mechanism also moves laterally on the main truss. This utility model integrates concrete slurry lifting and surface roughening functions into one unit, reducing equipment replacement time during construction, reducing equipment investment and construction costs, while simultaneously improving construction efficiency.

Description

Technical Field

[0001] This utility model relates to an integrated machine for slurry lifting and texturing, belonging to the technical field of concrete equipment for road and bridge construction. Background Technology

[0002] In the construction of concrete pavements, bridge decks, and other engineering projects, surface finishing and roughening are two construction processes. The surface finishing process mainly uses mechanical action to lift the cement paste from the concrete surface to the surface, making the concrete surface smoother, denser, and enhancing its surface strength. The roughening process uses specific tools to create a rough texture on the concrete surface to improve the adhesion between the subsequent surface layer and the base layer, ensuring the integrity and stability of the engineering structure.

[0003] Currently, these two processes typically require separate specialized equipment for grouting and surface roughening. During construction, the grouting equipment is first used to smooth the concrete surface, and after this step, the roughening equipment is used for surface roughening. This step-by-step construction method has shortcomings: Equipment replacement is time-consuming, extending the construction period, especially in large-scale construction scenarios where inefficiency is more pronounced. The need for two separate sets of equipment for grouting and surface roughening not only increases equipment procurement and maintenance costs but also raises the overall capital investment in construction. Furthermore, the time interval between two equipment operations can cause changes in the concrete surface condition, affecting the consistency of the roughening effect and consequently negatively impacting project quality.

[0004] In addition, ordinary small-scale slurry-raising equipment, such as power trowels, is not suitable for large-span road construction, and its work efficiency is very low when constructing large-span roads. Utility Model Content

[0005] The purpose of this invention is to provide an integrated machine for pulping and texturing to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A slurry lifting and texturing integrated machine includes a main truss mounted on a traveling mechanism at both ends via lifting mechanisms, a slurry lifting mechanism mounted on the main truss, and a texturing mechanism mounted on the main truss; with the machine's forward direction as the front, the slurry lifting mechanism is located in front of the texturing mechanism; the slurry lifting mechanism moves laterally on the main truss; the texturing mechanism moves laterally on the main truss.

[0007] A further improvement to the technical solution of this utility model is as follows: the slurry lifting mechanism includes a slurry lifting transverse frame, a slurry lifting and smearing disc suspended on the slurry lifting transverse frame, and a smearing disc drive motor for driving the slurry lifting and smearing disc; the slurry lifting and smearing disc is fixedly mounted on the output shaft of the smearing disc drive motor; the slurry lifting transverse frame is equipped with transverse wheels, which are mounted on a track inside the frame of the main truss.

[0008] A further improvement to the technical solution of this utility model is that the slurry lifting mechanism is provided with a combination of multiple slurry lifting and slurry spreading discs and slurry spreading disc drive motors on the slurry lifting transverse frame.

[0009] A further improvement to the technical solution of this utility model is that a lateral movement driving mechanism for lifting pulp is also provided to drive the lateral movement of the lifting pulp mechanism.

[0010] A further improvement to the technical solution of this utility model is that the slurry lifting and transverse movement drive mechanism is driven by a motor, and one set of transverse movement wheels is driven by a motor.

[0011] A further improvement to the technical solution of this utility model is as follows: the slurry lifting and lateral movement drive mechanism includes a winch and a wire rope; the wire rope is wound on the drum of the winch, and the two ends of the wire rope extend to the two ends of the main truss respectively; after turning at the pulleys at both ends, it extends to the middle, and the wire rope is fixedly connected to the slurry lifting and lateral movement frame during the extension process; finally, the ends of the wire rope are connected to form a closed loop.

[0012] A further improvement to the technical solution of this utility model is as follows: multiple slurry lifting mechanisms are set on the main truss at intervals, and the multiple slurry lifting mechanisms are driven by the same slurry lifting transverse drive mechanism; the steel wire rope is fixedly connected to the slurry lifting transverse frame of the multiple slurry lifting mechanisms.

[0013] A further improvement to the technical solution of this utility model is as follows: a textured transverse track is provided on the rear side of the main truss; the textured mechanism includes a textured moving frame, a textured lifting machine set on the textured moving frame, and a textured brush set at the lower end of the textured lifting machine; a mounting frame is fixedly set at the lower end of the textured lifting machine, and the textured brush is fixedly set on the mounting frame.

[0014] A further improvement to the technical solution of this utility model is as follows: the brush at the lower end of the textured lifting machine is replaced with an embossing roller for pressing anti-slip texture; the surface of the embossing roller has embossing sheets; both ends of the embossing roller are hinged to the mounting frame.

[0015] A further improvement to the technical solution of this utility model is as follows: when two slurry lifting mechanisms are set, the slurry lifting movement stroke of both slurry lifting mechanisms is 1 / 2 of the transverse length of the main truss; when three slurry lifting mechanisms are set, the slurry lifting movement stroke of all three slurry lifting mechanisms is 1 / 3 of the transverse length of the main truss.

[0016] Due to the adoption of the above technical solution, the technical effects achieved by this utility model are as follows: This utility model is an integrated concrete slurry lifting and surface roughening machine, which is equipped with a main truss, and both the slurry lifting mechanism and the surface roughening mechanism are set on the main truss. By integrating the concrete slurry lifting and surface roughening functions into one machine, the time for equipment replacement during construction is reduced, equipment investment and construction costs are reduced, and construction efficiency is improved.

[0017] This utility model, through the setting of the main truss, allows for the integrated construction of slurry lifting and roughening of large-span concrete surfaces by placing the slurry lifting mechanism and the roughening mechanism on the main truss. Tracks are set on the main truss to achieve stable translation of the slurry lifting mechanism and the roughening mechanism.

[0018] This invention allows for immediate roughening construction after slurry preparation, which not only reduces the preparation time for construction changes but also enables timely roughening construction and improves the quality of roughening.

[0019] This invention uses a winch as the lateral movement drive mechanism for slurry lifting. The winch's wire rope connects multiple slurry lifting mechanisms in series, enabling synchronous movement of multiple slurry lifting mechanisms and facilitating control. At the same time, it reduces the number of components required for the lateral movement drive mechanism for slurry lifting. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the pulp lifting mechanism and the pulp lifting drive mechanism of this utility model; Figure 4 This is a schematic diagram of the pulp lifting mechanism of this utility model; Figure 5 This is a schematic diagram of the texturing mechanism of this utility model; Among them, 1. Main truss, 2. Slurry lifting and traversing frame, 3. Slurry lifting and grouting plate, 4. Grouting plate drive motor, 5. Traversing wheel, 6. Winch, 7. Wire rope, 8. Rotary drum, 9. Textured surface transverse track, 10. Textured surface moving frame, 11. Textured surface brush, 12. Mounting frame, 13. Rotary wheel, 14. Textured surface lifting machine, 15. Traveling mechanism, 16. Lifting mechanism. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] This utility model is an integrated slurry lifting and roughening machine, which is used to lift and roughen the slurry of paved concrete pavement, and can realize the integrated construction operation of concrete slurry lifting and roughening.

[0024] like Figure 1 As shown, this integrated slurry lifting and texturing machine mainly includes a main truss 1, a lifting mechanism, and a traveling mechanism. Both ends of the main truss 1 are mounted on the traveling mechanism via the lifting mechanism. The traveling mechanism is a frame equipped with wheels, and the lifting mechanism is generally a hydraulic lifting rod. The lifting ends of the lifting mechanism are connected to both ends of the main truss 1, and the lower end of the lifting mechanism is mounted on the traveling mechanism. The height of the main truss 1 can be adjusted via the lifting mechanism.

[0025] A grout-lifting mechanism and a surface-grinding mechanism are installed on the main truss 1. With the machine's forward direction as the front, the grout-lifting mechanism is located in front of the surface-grinding mechanism. The surface-grinding mechanism is located on the rear side of the main truss 1. The grout-lifting mechanism is located in the lower part of the interior of the main truss 1 and performs grout-lifting construction on the concrete surface downwards. The grout-lifting mechanism can move laterally on the main truss 1 to grout the concrete surface. The surface-grinding mechanism moves laterally on the main truss 1 to roughen the grout-lifted concrete surface.

[0026] Tracks are installed on the main truss 1 to allow the slurry lifting mechanism and the texturing mechanism to move laterally.

[0027] This machine is equipped with a slurry lifting mechanism to lift and smooth the concrete. The slurry lifting mechanism includes a slurry lifting transverse frame 2, a slurry lifting and smoothing unit 3, and a slurry plate drive motor 4. The slurry lifting transverse frame 2 is equipped with transverse wheels 5, which are used to mount the frame 2 onto a track inside the main truss 1. The slurry lifting transverse frame 2 moves laterally along the track via the transverse wheels 5. The slurry lifting slurry plate 3 is driven to rotate by a slurry plate drive motor 4, and is mounted on the output shaft of the motor 4. The slurry lifting slurry plate 3 is driven by the motor 4 to rotate at high speed to perform the slurry lifting operation. The slurry lifting slurry plate 3 is mounted on the slurry lifting transverse frame 2 and installed downwards using a hoisting method.

[0028] In practical implementation, each slurry lifting mechanism can be equipped with multiple slurry lifting and smearing discs 3. Specifically, multiple slurry lifting and smearing discs 3 are set on the slurry lifting transverse frame 2, and corresponding smearing disc drive motors 4 are also set. Setting multiple assemblies formed by slurry lifting and smearing discs 3 and smearing disc drive motors 4 can achieve more efficient slurry lifting operations.

[0029] To enable the lateral movement of the slurry lifting mechanism, the machine is equipped with a lateral movement drive mechanism. Specifically, the lateral movement drive mechanism can be motor-driven; for example, one set of lateral movement wheels can be driven by a motor, with a reducer used with the motor. Two lateral movement wheels on the same side share the same shaft, forming a set of lateral movement wheels.

[0030] The slurry lifting lateral movement drive mechanism, as shown in the figure, can also be configured as follows: the slurry lifting lateral movement drive mechanism includes a winch 6 and a wire rope 7. The wire rope 7 is wound around the drum 8 of the winch 6, with a portion of the wire rope 7 wound on the drum 8. Both ends of the wire rope 7 extend laterally towards both ends of the main truss 1. The wire rope 7 turns 180° at the pulleys 13 at both ends of the main truss 1 and then extends towards the middle. During the extension process after the turn, the wire rope 7 is fixedly connected to the slurry lifting lateral movement frame 2; finally, the ends of the wire rope 7 are connected to form a closed loop. When multiple slurry lifting mechanisms are set, one wire rope 7 can be fixedly connected to the slurry lifting lateral movement frames 2 of multiple slurry lifting mechanisms, thereby realizing the drive of multiple slurry lifting mechanisms by the same slurry lifting lateral movement drive mechanism.

[0031] When the lateral movement drive mechanism moves laterally, the drum 8 of the winch 6 rotates, winding and unwinding the wire rope. If one end of the wire rope is in the winding state, the other end is in the unwinding state. The total length of the wire rope unwound from the drum 8 remains unchanged; however, the wire rope is in a moving state, thus causing the position of the lateral movement of the lifting mechanism.

[0032] This machine can be equipped with multiple slurry lifting mechanisms on the main truss 1 to improve the efficiency of slurry lifting operations. The multiple slurry lifting mechanisms are spaced apart and driven by the same slurry lifting lateral movement drive mechanism. This allows the multiple slurry lifting mechanisms to move synchronously, performing construction on their respective areas without interfering with each other. Specifically, as described above, the slurry lifting lateral movement drive mechanism includes a winch 6 and a wire rope 7, which is fixedly connected to the slurry lifting lateral movement frame 2 of the multiple slurry lifting mechanisms.

[0033] This equipment is an integrated pulping and texturing machine, capable of performing pulping and texturing operations in one go, and also equipped with a texturing mechanism. Specifically, a texturing transverse track 9 is provided on the rear side of the main truss 1, and the texturing mechanism is mounted on the texturing transverse track 9. The texturing mechanism includes a texturing moving frame 10, a texturing lifting machine 14 mounted on the texturing moving frame 10, and a texturing brush 11 mounted at the lower end of the texturing lifting machine 14. The texturing moving frame 10 can move laterally on the texturing transverse track 9 via rollers. The texturing lifting machine 14 is mounted on the texturing moving frame 10, and the texturing brush 11 is fixedly mounted on the lifting head at the lower end of the texturing lifting machine 14. The lifting height of the texturing brush 11 is controlled by the texturing lifting machine 14. The texturing lifting machine 14 is generally selected directly as a screw jack, electric lifting rod, or hydraulic lifting rod, etc.

[0034] Furthermore, a mounting bracket 12 is usually fixedly installed at the lower end of the textured lifting machine 14, and the textured brush 11 is fixedly installed on the mounting bracket 12, so that the brush can be installed through the mounting bracket 12.

[0035] A motor for driving the brushing mechanism is installed on the brushing moving frame 10, and a transmission mechanism, such as a gear rack or sprocket chain, is also provided. Both ends of the chain are fixed to the main truss, and the sprocket on the motor output shaft engages with the chain. Movement is driven by the action of the sprocket and the chain. Gear racks and sprocket chains are commonly used drive transmission mechanisms in this technical field.

[0036] In practical implementation, the textured brush 11 at the lower end of the textured lifting platform 14 can be replaced with a texturing roller, which enables the application of anti-slip textures. The texturing roller has texturing plates on its surface, and both ends of the roller are hinged to the mounting frame. This setup is used for applying anti-slip textures to concrete pavements.

[0037] This equipment can be equipped with multiple slurry lifting mechanisms. When two slurry lifting mechanisms are set up, the lifting stroke of each mechanism is half the transverse length of the main truss. Each mechanism works on its own area, improving construction efficiency. When three slurry lifting mechanisms are set up, the lifting stroke of each mechanism is one-third the transverse length of the main truss. Each mechanism works on its own area, further improving construction efficiency.

[0038] The main truss 1 can adopt a modular structure, which is convenient for assembly according to actual needs and also facilitates the transportation of equipment.

[0039] The device of this utility model integrates concrete slurry finishing and roughening functions into one unit, which reduces the time for equipment replacement during construction, reduces equipment investment and construction costs, and improves construction efficiency.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A pulp raising and raising machine, characterized by: It includes a main truss (1) mounted on a traveling mechanism at both ends via a lifting mechanism, a slurry lifting mechanism mounted on the main truss (1), and a texturing mechanism mounted on the main truss; with the direction of machine movement as the front, the slurry lifting mechanism is located in front of the texturing mechanism; the slurry lifting mechanism moves laterally on the main truss; the texturing mechanism moves laterally on the main truss.

2. The pulp raising and raising machine all-in-one according to claim 1, characterized in that: The slurry lifting mechanism includes a slurry lifting transverse frame (2), a slurry lifting trowel (3) suspended on the slurry lifting transverse frame (2), and a trowel drive motor (4) for driving the slurry lifting trowel (3); the slurry lifting trowel (3) is fixedly installed on the output shaft of the trowel drive motor (4); the slurry lifting transverse frame (2) is equipped with transverse wheels (5), which are installed on the track inside the frame of the main truss (1) through the transverse wheels (5).

3. The pulp raising and raising machine integrated machine according to claim 2, characterized in that: The slurry lifting mechanism is equipped with a combination of multiple slurry lifting and smearing discs (3) and smearing disc drive motors (4) on the slurry lifting transverse frame (2).

4. The pulp raising and raising machine integrated machine according to claim 2, characterized in that: A lateral movement drive mechanism is also provided to drive the lateral movement of the slurry lifting mechanism.

5. The pulp raising and raising machine integrated machine according to claim 4, characterized in that: The lateral movement drive mechanism is driven by a motor, and one set of lateral movement wheels is driven by a motor.

6. The pulp raising and raising machine integrated machine according to claim 4, characterized in that: The slurry lifting and lateral movement drive mechanism includes a winch (6) and a wire rope (7); the wire rope (7) is wound on the drum (8) of the winch (6), and the two ends of the wire rope (7) extend to the two ends of the main truss (1); after turning at the wheel (13) at both ends, it extends to the middle, and the wire rope (7) is fixedly connected to the slurry lifting and lateral movement frame (2) during the extension process; finally, the ends of the wire rope (7) are connected to form a closed loop.

7. The pulp raising and raising machine integrated machine according to claim 6, characterized in that: Multiple slurry lifting mechanisms are set on the main truss (1) and are spaced apart. The multiple slurry lifting mechanisms are driven by the same slurry lifting transverse drive mechanism. The wire rope (7) is fixedly connected to the slurry lifting transverse frame of the multiple slurry lifting mechanisms.

8. The pulp raising and raising machine integrated machine according to claim 6, characterized in that: The rear side of the main truss (1) is provided with a textured transverse track (9); the textured mechanism includes a textured moving frame (10), a textured lifting machine (14) set on the textured moving frame (10), and a textured brush (11) set at the lower end of the textured lifting machine (14); a mounting frame (12) is fixedly set at the lower end of the textured lifting machine (14), and the textured brush (11) is fixedly set on the mounting frame (12).

9. The pulp raising and raising machine integrated machine according to claim 8, characterized in that: The brush (11) at the lower end of the textured lifting machine (14) is replaced with an embossing roller for pressing anti-slip texture; the surface of the embossing roller has embossing sheets; the two ends of the embossing roller are hinged to the mounting frame.

10. The pulp raising and raising machine integrated machine according to claim 6, characterized in that: When two slurry lifting mechanisms are set, the slurry lifting travel of both mechanisms is 1 / 2 of the transverse length of the main truss; when three slurry lifting mechanisms are set, the slurry lifting travel of all three mechanisms is 1 / 3 of the transverse length of the main truss.

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