A device for preventing wine from being thrown during the construction of high-altitude concrete guardrails
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-14
AI Technical Summary
目前,混凝土护栏施工存在施工过程中上料过多,存在混凝土高于模版顶面造成抛酒,混凝土振捣过程中浆液流出造成墩柱污染、混凝土拆模过程中模板粘附混凝土抛酒高坠伤人等,这些问题造成现场成品保护不力、桥下环境污染造成混凝土浇筑完成后增加了不少人工清理墩柱污染的投入,同时有抛酒物高坠伤人等风险,给现场的文明施工带来了一定的负面影响
[0028]1、本实用新型能够有效收集混凝土振捣过程中流出的浆液及混凝土拆模过程中模板粘附物,不仅避免浆液流出造成墩柱污染,还可以防止混凝土抛洒物高空坠落伤人;
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Figure CN224633775U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an anti-splashing device, specifically an anti-splashing device for high-altitude concrete guardrail construction. It is mainly used for collecting concrete spills during the construction of high-altitude concrete guardrails and for collecting slurry flowing out during concrete vibration. It belongs to the field of building construction technology. Background Technology
[0002] With the continuous development of highway construction, construction companies are becoming increasingly strict in their management of civilized construction and material conservation at construction sites. Currently, concrete guardrail construction faces several problems, including excessive material loading during construction, concrete exceeding the top surface of the formwork causing spillage, grout overflow during concrete vibration causing pier contamination, and concrete adhering to the formwork during demolding causing spillage and injuries. These issues result in inadequate protection of finished products on site, environmental pollution under bridges, and increased manual cleaning of piers after concrete pouring. Furthermore, the risk of spilled materials injuring people negatively impacts civilized construction practices.
[0003] Therefore, the key to solving the above-mentioned technical problems lies in developing a simple, safe and reliable anti-throw device for high-altitude concrete guardrail construction. Summary of the Invention
[0004] In view of the many defects and shortcomings of the above-mentioned background technology, this utility model has made improvements and innovations, with the aim of providing a safe and reliable anti-splashing device for high-altitude concrete guardrail construction, which can effectively prevent concrete splashing and slurry pollution.
[0005] To solve the above problems and achieve the above-mentioned invention objectives, this utility model provides a device for preventing spillage during the construction of high-altitude concrete guardrails, achieved through the following design structure and technical solution:
[0006] A device for preventing spillage during the construction of high-altitude concrete guardrails, comprising:
[0007] The protective plate is connected to several tie bolts above the side template;
[0008] Adjustable ropes are connected to both ends of the lower outer side of the protective plate in an adjustable manner.
[0009] The collection rack has its upper two sides connected to the corresponding adjustment ropes.
[0010] The collection bin is attached to the lower part of the collection rack and is used to collect materials.
[0011] Preferably, the bottom two ends of the protective plate are provided with mounting grooves extending inward, and the mounting grooves are in the shape of a "U".
[0012] Preferably, the lower outer sides of the protective plate are connected to connecting rings at both ends, which work in conjunction with the adjusting rope to complete the operation.
[0013] Preferably, the lower part of the protective plate has a bent structure, with the lower part bent outwards, and the mounting groove is provided on the bent plate that is bent outwards at the bottom.
[0014] Preferably, the adjusting rope includes a pull rope and several adjusting buckles, and the two ends of the pull rope are connected in a closed loop through the adjusting buckles to form an adjustable length ring structure.
[0015] Preferably, the collection rack includes connecting frames arranged opposite to each other and several connecting rods connected between the two connecting frames.
[0016] Preferably, the connecting frame includes an L-shaped pull rod and a support rod inclined upward and connected to the bottom end of the pull rod, wherein a connecting hole is provided through the included angle of the pull rod to work with the adjusting rope.
[0017] Preferably, a protective component is also installed inside the connection hole, which is a rubber gasket or a protective plastic sleeve.
[0018] Preferably, the collection box includes a receiving channel and sealing caps connected to both ends of the receiving channel.
[0019] Preferably, the receiving groove is fixedly or detachably connected to the bottom of the collection rack;
[0020] The non-connecting end of the sealing cap is also provided with a bayonet.
[0021] The working principle is: before working, it needs to be assembled. During assembly, the staff will pass one end of the two pull ropes (21) through the corresponding connecting rings (12) and then achieve a closed-loop connection through several adjusting buckles (22).
[0022] Then, after the staff passed the other ends of the two pull ropes (21) through the corresponding protective parts (33), they then achieved a closed-loop connection through several adjusting buckles (22).
[0023] Finally, the staff fixes the collection box (4) to the connecting rod (32) and support rod (312) at the bottom of the collection rack (3), thus completing the assembly of the device. After the assembly is completed, it can be used.
[0024] When in use, the staff first attaches the mounting groove (11) below the protective plate (1) to the tie bolt (5) on the outside of the side template (6), and then fixes the protective plate (1) to the outside of the side template (6) with bolts.
[0025] Then, the staff adjusted the position of the collection box (4) receiving the material (8) by adjusting the rope (2). During the adjustment, the length of the rope (21) was adjusted by adjusting several adjusting buckles (22) at the connection end with the collection frame (3). This ensured that one end of the horizontal bar of the pull rod (311) was against the side template (6), and that the minimum distance between the lower part of the vertical bar of the pull rod (311) and the side template (6) was more than 100mm. At the same time, the bottom of the collection box (4) was ensured to be placed below the beam and extend into the bottom of the beam by no less than 100mm.
[0026] Ultimately, this ensures that discarded wine and slurry can be recovered into the receiving tank (41).
[0027] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0028] 1. This utility model can effectively collect the slurry flowing out during concrete vibration and the material adhering to the formwork during concrete demolding. It not only avoids the slurry flowing out and causing pollution to the pier column, but also prevents concrete spills from falling from a height and injuring people.
[0029] 2. The adjusting rope provided in this utility model can be adjusted in length as needed to ensure that the device can be effectively placed at the bottom of the beam and that the slurry can fall into the receiving trough without overflowing.
[0030] 3. This utility model can reduce construction costs. This device is especially suitable for crossing highways or sections that require road maintenance. It can eliminate the need to build protective sheds during the construction of concrete guardrails, thereby reducing construction costs and shortening the construction period.
[0031] 4. This utility model can be mass-produced and has strong applicability;
[0032] 5. This utility model is simple to operate, safe and reliable, can be mass-produced in the factory, can be reused, and can be used after simple assembly on site, making it highly applicable. Attached Figure Description
[0033] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:
[0034] Figure 1 This is one of the usage state diagrams of this utility model;
[0035] Figure 2 This is the second diagram showing the usage state of this utility model;
[0036] Figure 3 This is the third diagram showing the usage state of this utility model;
[0037] Figure 4 This is the fourth diagram showing the usage state of this utility model;
[0038] Figure 5 This is a schematic diagram of the overall structure of this utility model;
[0039] Figure 6 This is a partially exploded structural diagram of the present invention;
[0040] Figure 7 This is a schematic diagram of the structure of the protective plate of this utility model;
[0041] Figure 8 This is a structural schematic diagram of the collection rack and collection box of this utility model;
[0042] In the diagram, the numbers are: 1—protective plate, 11—mounting groove, 12—connecting ring;
[0043] 2—Adjusting rope, 21—Pull rope, 22—Adjusting buckle;
[0044] 3—Collection rack, 31—Connecting rack, 311—Tie rod, 312—Support rod, 313—Connecting hole, 32—Connecting rod, 33—Protective component;
[0045] 4—Collection box, 41—Connecting channel, 42—Sealing cover;
[0046] 5—Tie bolts;
[0047] 6—Side template;
[0048] 7—Inner template;
[0049] 8—Materials. Detailed Implementation
[0050] To make the technical means, inventive features, objectives, and effects of this utility model readily understandable, the technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0051] In summary, a more specific embodiment of this utility model is as follows:
[0052] Before using the above-mentioned high-altitude concrete guardrail construction anti-throw device, it needs to be manufactured and installed as a backup.
[0053] Example 1
[0054] As per the instruction manual Figures 1 to 8 As shown, a device for preventing spillage during the construction of high-altitude concrete guardrails includes:
[0055] Protective plate 1 is connected to several tie bolts 5 above the side template 6;
[0056] Adjustable rope 2 is tunably connected to both ends of the lower outer side of the protective plate 1;
[0057] The upper two sides of the collection rack 3 are respectively connected to the corresponding adjustment ropes 2;
[0058] Collection box 4 is connected to the lower part of collection rack 3 and is used to collect material 8.
[0059] In this utility model, one end of the tie bolt 2 passes through the side template 6 and is connected to the protective plate 1, while the other end is connected to the inner template 7.
[0060] Furthermore, the bottom two ends of the protective plate 1 extend inward to form mounting grooves 11, which are U-shaped.
[0061] Furthermore, the lower outer sides of the protective plate 1 are connected to connecting rings 12 that work in conjunction with the adjusting rope 2.
[0062] In this invention, a rubber gasket or a protective plastic sleeve is installed inside the connecting ring 12 to prevent damage to the pull rope 21, which is a steel wire rope.
[0063] Furthermore, the lower part of the protective plate 1 is a bent structure, with the lower part bent outwards, wherein the mounting groove 11 is provided on the bent plate that is bent outwards at the bottom.
[0064] In this utility model, the protective plate 1 is made of lightweight sheet metal according to the size and specifications of the template. It is installed on the outer side of the side template 6 of the guardrail using tie bolts 5, thus preventing concrete spillage during the pouring process. The length of the protective plate 1 can be customized according to the pouring length, allowing for repeated use during the pouring process. The protective plate 1 is fixed to the outer side of the side template 6 using tie bolts 5 to enhance structural stability. The specific installation angle and force direction are as follows... Figure 2 As shown.
[0065] Furthermore, the adjusting rope 2 includes a pull rope 21 and several adjusting buckles 22. The two ends of the pull rope 21 are connected in a closed loop through the adjusting buckles 22 to form an adjustable length ring structure.
[0066] In this utility model, the pull rope 21 is a steel wire rope. One end of the pull rope 21 passes through the connecting ring 12 and then achieves a closed-loop connection through several adjusting buckles 22. The other end of the pull rope 21 passes through the connecting hole 313 and then achieves a closed-loop connection through several adjusting buckles 22.
[0067] The height of the pull rope 21 can be freely adjusted as needed, which facilitates the installation and fixing of the collection rack 3. The pull rope 21 is made of steel rope with a diameter of ≤10mm, and the length of the end of the steel rope is more than 6 times the diameter of the steel rope. The steel rope connection section needs at least 3 adjusting buckles 22 to be firmly connected.
[0068] Furthermore, the collection rack 3 includes connecting frames 31 arranged opposite to each other and several connecting rods 32 connected between the two connecting frames 31.
[0069] Specifically, the connecting frame 31 includes an L-shaped pull rod 311 and a support rod 312 inclined upward and connected to the bottom end of the pull rod 311. A connecting hole 313 is provided at the included angle of the pull rod 311 to work with the adjusting rope 2.
[0070] Specifically, a protective component 33 is also installed inside the connection hole 313. The protective component 33 is a rubber gasket or a protective plastic sleeve.
[0071] In this utility model, the main structure of the connecting frame 31 is made of stainless steel square tube, and is installed on the top of the side template 6 with a pull rope 21 and an adjusting buckle 22. The lower end of the wire rope is installed on the upper part of the collecting rack 3. A connecting hole 313 is opened on the upper part of the connecting frame 31. A rubber gasket or a protective plastic sleeve is installed in the connecting hole 313 to prevent damage to the pull rope 21.
[0072] Furthermore, the collection box 4 includes a receiving groove 41 and a sealing cap 42 connected to both ends of the receiving groove 41.
[0073] Specifically, the receiving groove 41 is fixedly or detachably connected to the bottom of the collection rack 3;
[0074] The non-connecting end of the sealing cap 42 is also provided with a bayonet.
[0075] In this utility model, the receiving groove 41 is made of waterproof board or impermeable geomembrane commonly used on construction sites, and the remaining part at the bottom is pre-bent upwards, with the length of the bent part being 30cm.
[0076] During assembly, the workers pass one end of each of the two pull ropes 21 through the corresponding connecting rings 12, and then achieve a closed-loop connection through several adjusting buckles 22.
[0077] Then, after the staff passed the other ends of the two pull ropes 21 through the corresponding protective parts 33, they then achieved a closed-loop connection through several adjusting buckles 22.
[0078] Finally, the workers securely connect the collection box 4 to the connecting rod 32 and support rod 312 at the bottom of the collection rack 3, thus completing the device.
[0079] When in use, the staff first snaps the mounting groove 11 below the protective plate 1 onto the tie bolt 5 on the upper side of the side template 6, and then fixes the protective plate 1 to the outside of the side template 6 with the bolts.
[0080] Then, the staff adjusts the position of the collection box 4 to receive the material 8 by adjusting the rope 2. During the adjustment, the length of the rope 21 is adjusted by adjusting several adjusting buckles 22 at the connection end with the collection frame 3, ensuring that one end of the horizontal bar of the pull rod 311 is against the side template 6, and that the minimum distance between the lower part of the vertical bar of the pull rod 311 and the side template 6 is more than 100mm. At the same time, the bottom of the collection box 4 is ensured to be placed below the beam and extend into the bottom of the beam by no less than 100mm.
[0081] Ultimately, this ensures that discarded wine and slurry can be recovered into the receiving tank 41.
[0082] Example 2
[0083] like Figure 4 As shown, this embodiment is the same as embodiment 1, except that the number of devices used can be increased according to the length of the construction site during use, instead of being limited to using only one set of devices.
[0084] When in use, the staff first adjusts the position of the collection box 4 to receive the material 8 by adjusting the rope 2. Then, the staff can adjust the direction of several sets of devices to be used according to the adjustment distance of this device and put them into use quickly. The several sets of devices are installed in a row on the tie bolts 5 above the outer side of the corresponding side template 6, so that the material 8 of the construction section can be recovered into the receiving groove 41.
[0085] This device adopts a standardized production of the main structure of a high-altitude concrete guardrail construction anti-throw device. Each segment can be freely selected according to the template length of each project. In this example, 1500mm is used as an example. The number of segments can be freely adjusted according to the length of the construction section. The connecting groove 41 set at the bottom can be determined according to the length of the construction section.
[0086] Finally, it should be noted that the concept, specific structure, and technical effects of this utility model have been clearly and completely described above in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections and connection relationships mentioned herein do not simply refer to direct connection of components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.
Claims
1. A device for preventing spillage during the construction of high-altitude concrete guardrails, characterized in that, include: Protective plate (1), the protective plate (1) is connected to several tie bolts (5) above the side template (6); Adjustable rope (2), which is adjustablely connected to both ends of the lower outer side of the protective plate (1); The upper two sides of the collection rack (3) are connected to the corresponding adjustment ropes (2); Collection box (4) is connected to the lower part of collection rack (3) and is used to collect materials (8).
2. The anti-throwing device for high-altitude concrete guardrail construction according to claim 1, characterized in that, The bottom two ends of the protective plate (1) extend inward and are provided with mounting grooves (11), which are U-shaped.
3. The anti-throwing device for high-altitude concrete guardrail construction according to claim 1 or 2, characterized in that, The lower outer ends of the protective plate (1) are connected to connecting rings (12) that work together with the adjusting rope (2).
4. The anti-throwing device for high-altitude concrete guardrail construction according to claim 2, characterized in that, The lower part of the protective plate (1) is a bent structure, with the lower part bent outwards. The mounting groove (11) is set on the bent plate that is bent outwards at the bottom.
5. The anti-throwing device for high-altitude concrete guardrail construction according to claim 1, characterized in that, The adjusting rope (2) includes a pull rope (21) and several adjusting buckles (22). The two ends of the pull rope (21) are connected in a closed loop through the adjusting buckles (22) to form an adjustable length ring structure.
6. The anti-throwing device for high-altitude concrete guardrail construction according to claim 1, characterized in that, The collection rack (3) includes connecting frames (31) arranged opposite to each other and several connecting rods (32) connecting the two connecting frames (31) below.
7. The anti-falling device for high-altitude concrete guardrail construction according to claim 6, characterized in that, The connecting frame (31) includes an L-shaped pull rod (311) and a support rod (312) that is inclined upward and connected to the bottom end of the pull rod (311). A connecting hole (313) is provided at the included angle of the pull rod (311) to work with the adjusting rope (2).
8. The anti-throwing device for high-altitude concrete guardrail construction according to claim 7, characterized in that, A protective component (33) is also installed inside the connection hole (313). The protective component (33) is a rubber gasket or a protective plastic sleeve.
9. The anti-throwing device for high-altitude concrete guardrail construction according to claim 1, characterized in that, The collection box (4) includes a receiving groove (41) and a sealing cap (42) connected to both ends of the receiving groove (41).
10. The anti-throwing device for high-altitude concrete guardrail construction according to claim 9, characterized in that, The receiving groove (41) is fixedly or detachably connected to the bottom of the collection rack (3); The non-connecting end of the sealing cap (42) is also provided with a bayonet.