An explosion-proof unit and explosion-proof wall for industrial plants

Abstract

This utility model relates to the field of protective structure technology, and discloses an explosion-proof unit and explosion-proof wall for industrial plants. The explosion-proof unit includes vertical keels, which are respectively arranged on the left and right sides of the unit. Horizontal keels are fixedly connected to the bottom, top, and middle positions of the two sets of vertical keels. Fireproof rock wool is filled between the vertical and horizontal keels. Each vertical keel includes a vertical main body, a first side wall, and a second side wall. A first explosion-proof plate is fixedly connected between the first side walls of the two sets of vertical keels, and a second explosion-proof plate is fixed between the second side walls. The explosion-proof unit of this utility model has the advantages of being lightweight, easy to install and disassemble, and recyclable. After being spliced, installed, and fixed as an explosion-proof wall, it has the ability to resist blast shock waves, limiting the destructive effects of an explosion to outside the workshop, meeting the requirements for use in factory workshops.

Description

Technical Field

[0001] This utility model relates to the field of protective structure technology, specifically an explosion-proof unit and explosion-proof wall for industrial plants. Background Technology

[0002] In places where there are leaks of flammable gases or liquids, such as chemical plants, flour mills, and petrochemical plants, especially in flammable and explosive industrial plants, explosion-proof walls are often required for structural protection.

[0003] The existing construction process uses reinforced concrete explosion-proof walls, which have a long construction period, cannot be artificially connected to the beams and columns of the portal steel frame structure, have poor explosion-proof effect at the connection, and are prone to contaminating the surrounding finished steel components when pouring concrete. They are difficult to meet the needs of modern portal steel frame structure industrial plants.

[0004] There is an urgent need to develop a new explosion-proof wall structure to meet the current technical requirements of short cycle, easy connection, and low pollution. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an explosion-proof unit and explosion-proof wall for industrial plants, which solves the problems of long construction period of explosion-proof wall, inability to construct connection with the beams and columns of portal steel frame structure, poor explosion-proof effect at the connection, and easy contamination of surrounding finished steel components when pouring concrete.

[0006] To achieve the above objectives, this utility model provides the following technical solution: First, an explosion-proof unit for an industrial plant includes vertical keels, which are respectively arranged on the left and right sides of the explosion-proof unit. Horizontal keels are fixedly connected to the bottom, top, and middle positions of the two sets of vertical keels. Fireproof rock wool is filled between the vertical and horizontal keels. Each vertical keel includes a vertical main body, a first side wall, and a second side wall. A first explosion-proof plate is fixedly connected between the opposing first side walls of the two sets of vertical keels, and a second explosion-proof plate is fixed between the second side walls. This effectively prevents contamination of surrounding finished steel components during concrete pouring.

[0007] As a further technical solution, the vertical keel is welded and fixed to the horizontal keel.

[0008] As a further technical solution, the vertical keel, the horizontal keel and the first explosion-proof plate are fixed together by self-tapping screws; the vertical keel, the horizontal keel and the second explosion-proof plate are fixed together by self-tapping screws.

[0009] As a further technical solution, the self-tapping screws are inserted 15mm from the edge of the first or second explosion-proof plate, and the installation distance between the two self-tapping screws is 300mm.

[0010] As a further technical solution, the vertical keel is a C-shaped steel with a height of 2400mm, and the distance between the two sets of vertical keels is 1200mm.

[0011] As a further technical solution, the transverse keel is a C-shaped steel with a length of 1200mm, and the distance between the two sets of transverse keels is 1200mm.

[0012] As a further technical solution, both the first and second explosion-proof plates are made of fiber cement composite steel plates with a height of 2400mm, a width of 1200mm, and a thickness of 9.5mm.

[0013] Secondly, an explosion-proof wall for industrial plants is constructed from explosion-proof units. The top and bottom surfaces of the wall are fixed to the upper and lower structural surfaces, respectively; the left and right sides are fixed to the left and right structural steel columns, respectively. The explosion-proof units can be prefabricated, solving the problems of long construction periods and difficult operation in confined work areas. The upper and lower structural surfaces and the left and right structural steel columns are in direct contact with the horizontal and vertical keels, and are fixed in two ways. The welded joints between the horizontal and vertical keels are welded to the upper and lower structural surfaces or the left and right structural steel columns; the remaining contact points are fixed with angle brackets and screws, enhancing the explosion-proof effect at the joints.

[0014] As a further technical solution, the vertical keels of adjacent explosion-proof unit splicing parts are connected back-to-back by welding to form vertical double keels, and the horizontal keels are connected back-to-back by welding to form horizontal double keels.

[0015] Compared with the prior art, the beneficial effects of this utility model are: This utility model solves the problems of long construction period and difficult operation due to narrow construction work area by designing a prefabricated explosion-proof unit; the explosion-proof unit is fixed by welding and self-tapping screws, realizing the fabrication connection between the explosion-proof wall and the portal steel frame structure beams and columns, which enhances the explosion-proof effect at the connection; the filling material is fireproof rock wool, which effectively avoids contamination of the surrounding finished steel components when pouring concrete.

[0016] The explosion-proof unit of this invention has the advantages of being lightweight, easy to install and disassemble, and recyclable. After being spliced, installed, and fixed as an explosion-proof wall, it has the ability to resist blast shock waves, limiting the destructive effects of an explosion to outside the workshop, thus meeting the requirements for use in factory workshops. Attached Figure Description

[0017] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0018] Figure 1 This is a three-dimensional structural diagram of the explosion-proof unit of this utility model.

[0019] Figure 2This is a schematic diagram of the welding and installation of the explosion-proof unit of this utility model: point A in the figure is the welding connection.

[0020] Figure 3 This is a schematic diagram of the wall installation of the explosion-proof wall of this utility model.

[0021] In the diagram, 1-vertical keel, 11-vertical main body, 12-first side wall, 13-second side wall, 2-horizontal keel, 3-fireproof rock wool, 4-first explosion-proof board, 5-second explosion-proof board, 6-upper structural surface, 7-structural steel column, 8-lower structural surface. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0023] Please see Figures 1-2 An explosion-proof unit for an industrial plant includes vertical keels 1, which are respectively arranged on the left and right sides of the explosion-proof unit. Horizontal keels 2 are welded and fixed at the bottom, top, and middle positions of the two sets of vertical keels 1. Fireproof rock wool 3 is filled between the vertical keels 1 and the horizontal keels 2. The vertical keel 1 includes a vertical main body 11, a first side wall 12, and a second side wall 13. A first explosion-proof plate 4 is fixedly connected between the opposing first side walls 12 of the two sets of vertical keels 1 by self-tapping screws, and a second explosion-proof plate 5 is fixed between the second side walls 13 by self-tapping screws.

[0024] Preferably, the self-tapping screws are inserted 15mm from the edge of the first explosion-proof plate 4 or the second explosion-proof plate 5, and the installation distance between adjacent self-tapping screws is 300mm.

[0025] Preferably, the vertical keel 1 is a C-shaped steel with a height of 2400mm, and the distance between the two sets of vertical keels 1 is 1200mm.

[0026] Preferably, the transverse keel 2 is a C-shaped steel with a length of 1200mm, and the distance between the two sets of transverse keels 2 is 1200mm.

[0027] Preferably, both the first explosion-proof plate 4 and the second explosion-proof plate 5 are made of fiber cement composite steel plate with a height of 2400mm, a width of 1200mm, and a thickness of 9.5mm. Example

[0028] Please see Figures 1-3An explosion-proof wall for industrial plants is constructed from explosion-proof units. The top and bottom surfaces of the wall are fixed to the upper structural surface 6 and lower structural surface 8, respectively; the left and right sides are fixedly connected to the left and right structural steel columns 7, respectively. The explosion-proof units can be prefabricated, solving the problems of long construction periods and difficult operation in confined work areas. The upper and lower structural surfaces and structural steel columns are in direct contact with the horizontal keel 2 and vertical keel 1, and are fixed in two ways. The welded joints between the horizontal keel 2 and vertical keel 1 are welded to the upper structural surface 6, lower structural surface 8, or structural steel column 7; the remaining contact points are fixed with angle bracket screws, achieving a manufacturable connection with the beams and columns of the portal steel frame structure and enhancing the explosion-proof effect at the joints.

[0029] In a further preferred embodiment, the vertical keel 1 of adjacent explosion-proof unit splicing parts is connected back-to-back by welding to form a vertical double keel, and the horizontal keel 2 is connected back-to-back by welding to form a horizontal double keel. Corrosion protection treatment is applied to the weld seams.

[0030] Please see Figure 3 The installation process of the explosion-proof wall for industrial plants according to this utility model is as follows: Prefabrication is carried out using one explosion-proof unit per 2400mm height. During installation, a crane is used to hoist and install the units from bottom to top, ensuring each layer is securely installed before proceeding to the next. Horizontally, if the installation width of the last explosion-proof unit is less than 1200mm, the length of the horizontal keel 2 can be adjusted to accommodate the remaining width during prefabrication. Vertically, if the height of the last layer is less than 2400mm, the height of the vertical keel 1 can be adjusted to accommodate the remaining height during prefabrication.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An explosion-proof unit for an industrial plant, characterized by: It includes vertical keel (1), which is respectively set on the left and right sides of the explosion-proof unit. The bottom, top and middle positions of the two sets of vertical keels (1) are respectively fixedly connected to the horizontal keel (2). The vertical keel (1) and the horizontal keel (2) are filled with fireproof rock wool (3). The vertical keel (1) includes a vertical main body (11), a first side wall (12) and a second side wall (13); a first explosion-proof plate (4) is fixedly connected between the first side walls (12) of the two sets of vertical keels (1) and a second explosion-proof plate (5) is fixed between the second side walls (13).

2. The explosion-proof unit for industrial plants according to claim 1, characterized in that: The vertical keel (1) and the horizontal keel (2) are welded and fixed.

3. The explosion-proof unit for industrial plants according to claim 2, characterized in that: The vertical keel (1), the horizontal keel (2) and the first explosion-proof plate (4) are fixed together by self-tapping screws; the vertical keel (1), the horizontal keel (2) and the second explosion-proof plate (5) are fixed together by self-tapping screws.

4. The explosion-proof unit for industrial plants according to claim 3, characterized in that: When the self-tapping screw is inserted, it is 15mm away from the edge of the first explosion-proof plate (4) or the second explosion-proof plate (5), and the installation distance between adjacent self-tapping screws is 300mm.

5. The explosion-proof unit for industrial plants according to claim 4, characterized in that: The vertical keel (1) is a C-shaped steel with a height of 2400mm, and the distance between the two sets of vertical keels (1) is 1200mm.

6. The explosion-proof unit for industrial plants according to claim 5, characterized in that: The transverse keel (2) is a C-shaped steel with a length of 1200mm, and the distance between the two sets of transverse keels (2) is 1200mm.

7. The explosion-proof unit for industrial plants according to claim 6, characterized in that: The first explosion-proof plate (4) and the second explosion-proof plate (5) are both made of fiber cement composite steel plate with a height of 2400mm, a width of 1200mm and a thickness of 9.5mm.

8. An explosion resistant wall for an industrial plant, characterized by: The explosion-proof wall is assembled from the explosion-proof units described in any one of claims 1 to 7. The top surface and bottom surface of the explosion-proof wall are fixed to the upper structural surface (6) and the lower structural surface (8) respectively. The left and right sides of the explosion-proof wall are fixedly connected to the left and right structural steel columns (7) respectively.

9. The blast wall for an industrial plant defined in claim 8, wherein: The vertical keel (1) of the adjacent explosion-proof unit splicing part is connected by back-to-back welding to form a vertical double keel, and the horizontal keel (2) is connected by back-to-back welding to form a horizontal double keel.

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